CN218693096U

CN218693096U - Automatic section bar processing system

Info

Publication number: CN218693096U
Application number: CN202222635937.9U
Authority: CN
Inventors: 黄晓峰; 李峰; 宋平
Original assignee: Jiangsu Caesar Profile Technology Co ltd
Current assignee: Jiangsu Caesar Profile Technology Co ltd
Priority date: 2022-10-08
Filing date: 2022-10-08
Publication date: 2023-03-24
Anticipated expiration: 2032-10-08

Abstract

The utility model discloses an automatic section processing system, which comprises a machine table, a material conveying mechanism, an automatic feeding mechanism, a punching mechanism and a punching and shearing mechanism, wherein the material conveying mechanism, the automatic feeding mechanism, the punching mechanism and the punching and shearing mechanism are arranged on the machine table; the material is conveyed by the transverse rolling feeding device, and then when the material is conveyed to the longitudinal feeding device, the stroke cylinder pushes the pushing rod, and the pushing rod pushes the material to horizontally push the section to be processed into the automatic feeding mechanism under the action of air pressure; the automatic material feeding mechanism compresses the material through the compressing cylinder and moves forwards through the sliding guide rail, so that the effects of compressing during cutting and conveying during moving are realized; at the moment, in the conveying process, after the section is punched by the punching mechanism, the section enters the punching and shearing mechanism to be punched and sheared by the hydraulic cylinder, and then the cut material is sent to the material frame to be collected. The equipment realizes automatic processing of the aluminum profile, and greatly improves the production efficiency and the production quality.

Description

Automatic section bar processing system

Technical Field

The utility model relates to a section bar automatic processing system belongs to section bar processing technology field.

Background

The aluminum profile is widely applied in engineering, when in application, the whole aluminum profile needs to be cut into small sections, and the existing processing technology of aluminum profile parts needs to saw cut the extruded long aluminum profile into a certain length; the existing processing mode generally adopts a manual saw cutting or automatic saw cutting device, and the saw blade can contact the workpiece again when retreating after the saw machine which is widely used at present is cut off, so that the cut is not smooth enough, the saw cutting precision is not high, aluminum chips are everywhere in the field, and the work field needs to be cleaned frequently; in addition, when the saw blade is abraded, the burr on the saw cutting section is large, the manual burr removal is needed, and the processing cost is increased; secondly, the price of the raw material of the aluminum ingot is high, and when the saw blade is cut once, the loss of the material is close to 5 percent, so that the material waste is caused, and the cost is increased.

SUMMERY OF THE UTILITY MODEL

To the problem that above-mentioned prior art exists, the utility model provides a section bar automatic processing system to solve above-mentioned technical problem.

In order to realize the purpose, the utility model discloses a technical scheme be: an automatic section processing system comprises a machine table, and a material conveying mechanism, an automatic feeding mechanism, a punching mechanism and a punching and shearing mechanism which are arranged on the machine table; the conveying mechanism, the automatic feeding mechanism, the punching mechanism and the punching shearing mechanism are sequentially arranged along the feeding direction of the aluminum profile;

the material conveying mechanism comprises a transverse rolling feeding device and a longitudinal feeding device; the transverse rolling feeding device comprises a conveying belt, a fixed block power output wheel and a feeding motor, wherein the fixed block power output wheel is arranged on the conveying belt; the longitudinal feeding device comprises a pushing rod; one side of the material pushing rod is connected with a stroke cylinder; the stroke cylinder drives the material pushing rod to enable materials falling from the transverse rolling feeding device to enter the automatic feeding mechanism;

the automatic feeding mechanism comprises a sliding guide rail and a bottom plate arranged on the sliding guide rail; a side vertical plate is arranged on one side of the bottom plate; an upper fixing plate for preventing the air cylinder from being pressed is arranged on the side vertical plate; a servo motor for driving the bottom plate to reciprocate is arranged on one side of the sliding guide rail;

the punching mechanism comprises a punching die; the punching die is a punching device consisting of an upper die base, an upper backing plate, a clamping plate, a stripper plate, a lower die plate, a lower backing plate, a lower die base, a punch and a female die knife edge;

the stamping and shearing mechanism comprises a punching die; a cavity for cutting is arranged in the punching die; one side of the punching die is provided with a hydraulic cylinder, and the end of the hydraulic cylinder is connected with a movable cutter; a fixed cutter is fixed in the cavity of the punching die; the movable cutter is used for cutting off the section; the fixed cutter is used for fixing the cut section bar without moving.

Furthermore, a guide die is arranged in the punching die; the guide die is arranged at the head end of the section bar entering the cavity of the punching die, and the guide die is used for guiding the end of the section bar into the punching die when the feeding mechanism moves so as to prevent the abnormal collision with the die when feeding occurs; the part where the guide die and the end of the section bar enter is provided with a conical inclined plane, and the center of the conical inclined plane is provided with a notch for the end of the section bar to extend into.

Furthermore, a hydraulic cylinder arranged on one side of the punching die and the punching die are arranged at an included angle of 45 degrees.

The utility model has the advantages that: the scheme effectively improves the production efficiency of enterprises, and is a complete process, the labor cost is reduced by 40% from 5-6 to 2-3; the noise level generated by sawing is level II (60-89 dB) and exceeds the general requirement of hearing protection, and almost no noise is generated by punching and shearing; no saw cutting aluminum scraps are generated in a working place, and the environment is clean and tidy; the operation is simple, and workers can operate the equipment to produce without long-time training; the sawing mode is changed into the punching shearing mode, so that the material loss can be saved by 5%, the number of finished products is increased by 5% -8%, and the overall profit is increased.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of the automatic feeding mechanism of the present invention;

fig. 4 is a schematic structural view of the stamping and shearing mechanism of the present invention;

fig. 5 is a schematic view of the structure of the guiding mold of the present invention.

In the figure: 1. the device comprises a machine table, 2, a material conveying mechanism, 21, a transverse rolling feeding device, 22, a longitudinal feeding device, 3, an automatic feeding mechanism, 31, a sliding guide rail, 32, a bottom plate, 33, a side vertical plate, 34, a pressing cylinder, 35, an upper fixing plate, 4, a punching mechanism, 41, a punching die, 5, a punching shearing mechanism, 51, a punching die, 511, a cavity, 512, a guide die, 5121, a conical inclined surface, 5122, a notch, 52 and a hydraulic cylinder.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clear, the present invention is further described in detail through the accompanying drawings and embodiments. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in the specification of the present invention are for the purpose of describing particular embodiments only and are not intended to limit the present invention.

As shown in fig. 1-4, an automatic profile processing system includes a machine table 1, and a material conveying mechanism 2, an automatic feeding mechanism 3, a punching mechanism 4, and a punching and shearing mechanism 5 mounted on the machine table 1; the conveying mechanism 2, the automatic feeding mechanism 3, the punching mechanism 4 and the punching and shearing mechanism 5 are sequentially arranged along the feeding direction of the aluminum profile;

the material conveying mechanism 2 comprises a transverse rolling feeding device 21 and a longitudinal feeding device 22; the transverse rolling feeding device 21 comprises a conveying belt, a fixed block power output wheel arranged on the conveying belt and a feeding motor; the longitudinal feeding device 22 comprises a pushing rod; one side of the material pushing rod is connected with a stroke cylinder; the stroke cylinder drives the material pushing rod to enable the material coming down from the transverse rolling feeding device 21 to enter the automatic feeding mechanism 3;

the automatic feeding mechanism 3 comprises a sliding guide rail 31 and a bottom plate 32 arranged on the sliding guide rail 31; a side vertical plate 33 is arranged on one side of the bottom plate 32; the side vertical plate 33 is provided with an upper fixing plate 35 for preventing the air cylinder 34 from being pressed; a servo motor for driving the bottom plate 32 to reciprocate is arranged on one side of the sliding guide rail 31;

the punching mechanism 4 includes a punching die 41; the punching die 41 is a punching device consisting of an upper die base, an upper backing plate, a clamping plate, a stripper plate, a lower die plate, a lower backing plate, a lower die base, a punch and a female die knife edge;

the stamping and shearing mechanism 5 comprises a punching die 51; a cavity 511 for cutting is arranged in the punching die 51; one side of the punching die 51 is provided with a hydraulic cylinder 52, and the end of the hydraulic cylinder 52 is connected with a movable cutter; a fixed cutter is fixed in the cavity 511 of the punching die 51; the movable cutter is used for cutting off the section; the fixed cutter is used for fixing the cut section without moving.

In the preferred embodiment, the punching die 51 is further provided with a guide die 512; the guide die 512 is arranged at the head end of the section bar entering the cavity 511 of the punching die 51, and is used for guiding the end of the section bar into the punching die 51 when the feeding mechanism moves so as to prevent the abnormal collision with the die when feeding occurs; the part where the guide die 512 and the end of the section bar enter is provided with a tapered inclined plane 5121, and the center of the tapered inclined plane 5121 is provided with a notch 5122 for the end of the section bar to extend into.

In the present embodiment, the hydraulic cylinder 52 provided at one side of the punching die 51 is preferably arranged at an angle of 45 ° with respect to the punching die 51.

The working principle is as follows: the material is conveyed by the transverse rolling feeding device 21 of the material conveying mechanism 2, and then when the material is conveyed to the longitudinal feeding device, the stroke cylinder pushes the material pushing rod, and the material pushing rod pushes the material to horizontally push the section to be processed into the automatic feeding mechanism 3 under the action of air pressure; the automatic material feeding mechanism 3 compresses the material through the compressing cylinder 34 and moves forwards through the sliding guide rail 31, so that the effects of compressing during cutting and conveying during movement are realized; in the conveying process, the section is punched by the punching mechanism 4, then enters the punching and shearing mechanism to be punched and sheared by the hydraulic cylinder 52, and then the cut material is sent to the material frame to be collected.

The scheme effectively improves the production efficiency of enterprises, and is a complete process, the labor cost is reduced by 40% from 5-6 to 2-3; the noise level generated by sawing is level II (60-89 dB) and exceeds the general requirement of hearing protection, and almost no noise is generated by punching and shearing; no saw cutting aluminum scraps are generated in a working place, and the environment is clean and tidy; the operation is simple, and workers can operate the equipment to produce without long-time training; the sawing mode is changed into the punching and shearing mode, the material loss can be saved by 5%, the number of finished products is increased by 5% -8%, and the overall profit is increased.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modification, equivalent replacement or improvement made within the spirit and principle of the present invention should be included in the present invention.

Claims

1. An automatic profile processing system is characterized by comprising a machine table (1), and a material conveying mechanism (2), an automatic feeding mechanism (3), a punching mechanism (4) and a punching shearing mechanism (5) which are arranged on the machine table (1); the conveying mechanism (2), the automatic feeding mechanism (3), the punching mechanism (4) and the punching and shearing mechanism (5) are sequentially arranged along the feeding direction of the aluminum profile;

the material conveying mechanism (2) comprises a transverse rolling feeding device (21) and a longitudinal feeding device (22); the transverse rolling feeding device (21) comprises a conveying belt, a fixed block power output wheel arranged on the conveying belt and a feeding motor; the longitudinal feeding device (22) comprises a pushing rod; one side of the material pushing rod is connected with a stroke cylinder; the stroke cylinder drives the material pushing rod to enable materials coming down from the transverse rolling feeding device (21) to enter the automatic feeding mechanism (3);

the automatic feeding mechanism (3) comprises a sliding guide rail (31) and a bottom plate (32) arranged on the sliding guide rail (31); a side vertical plate (33) is arranged on one side of the bottom plate (32); an upper fixing plate (35) used for preventing the air cylinder (34) from being pressed is arranged on the side vertical plate (33); a servo motor for driving the bottom plate (32) to reciprocate is arranged on one side of the sliding guide rail (31);

the punching mechanism (4) comprises a punching die (41); the punching die (41) is a punching device consisting of an upper die holder, an upper backing plate, a clamping plate, a stripper plate, a lower die plate, a lower backing plate, a lower die holder, a punch and a female die knife edge;

the stamping and shearing mechanism (5) comprises a stamping die (51); a cavity (511) for cutting is arranged in the punching die (51); one side of the punching die (51) is provided with a hydraulic cylinder (52), and the end of the hydraulic cylinder (52) is connected with a movable cutter; a fixed cutter is fixed in a cavity (511) of the punching die (51); the movable cutter is used for cutting off the section; the fixed cutter is used for fixing the cut section bar without moving.

2. An automatic processing system for section bars according to claim 1, characterized in that a guide die (512) is further arranged in the punching die (51); the guide die is arranged at the head end of the sectional material entering a cavity (511) of the punching die (51), and the guide die (512) is used for guiding the end of the sectional material into the punching die (51) when the feeding mechanism moves so as to prevent the abnormal collision with the die when feeding occurs; the part where the guide die (512) and the end of the section bar enter is provided with a conical inclined plane (5121), and the center of the conical inclined plane is provided with a notch (5122) for the end of the section bar to extend into.

3. An automatic profile processing system according to claim 1, characterized in that the hydraulic cylinder (52) arranged at one side of the punching die (51) is arranged at an angle of 45 ° with respect to the punching die (51).