CN218663812U - Wheel pair automatic processing corollary equipment - Google Patents
Wheel pair automatic processing corollary equipment Download PDFInfo
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- CN218663812U CN218663812U CN202222022847.2U CN202222022847U CN218663812U CN 218663812 U CN218663812 U CN 218663812U CN 202222022847 U CN202222022847 U CN 202222022847U CN 218663812 U CN218663812 U CN 218663812U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses a wheel pair automatic processing matching device, the complete machine is composed of a wheel pair automatic processing area wheel entering transverse moving line, a wheel pair ground conveying line, a wheel lathe, a wheel pair positioning turnover device, a wheel pair feeding manipulator longitudinal walking truss, a wheel pair feeding manipulator transverse walking truss and a wheel pair feeding manipulator; the utility model provides a wheel pair automatic processing corollary equipment, the automatic transfer of rail vehicle wheel pair is realized to equipment, automatic transport, automatic positioning, snatch automatically, automatic feeding, a series of processes such as automatic processing are automatic to be accomplished, it finishes automatically to have realized that rail vehicle wheel pair is turned round the whole process of repairing, the equipment unmanned operation has been realized, the wheel pair has been reduced effectively and has been turned round to repair processing operating personnel quantity, it has the people on duty to have realized that rail vehicle wheel pair is turned round to repair the district, unmanned automation, the intelligent operation mode of overhauing, the maintenance quality and the maintenance efficiency of rail vehicle wheel pair have further been promoted.
Description
Technical Field
The utility model relates to a railway vehicle overhauls technical field, especially relates to railway vehicle wheel pair automatic processing equipment.
Background
In the maintenance process of the wheel set of the railway vehicle, a crown block needs to be manually operated to complete a series of processes such as transfer, conveying, positioning, feeding and the like of the wheel set, the labor intensity of workers is high, and the maintenance efficiency and the maintenance quality of the wheel set are affected. Chinese patent No. CN 203006262U discloses an automatic wheel set taking and delivering device in a wheel set storage warehouse, which comprises: the device comprises a transverse running mechanism, a longitudinal running mechanism, a lifting mechanism, a slewing mechanism, a grabbing mechanism, a wheel pair size detection device and a storage and taking control system; the wheel pair size detection device is arranged on the grabbing mechanism or the rotating device; the lifting mechanism, the swing mechanism and the grabbing mechanism are respectively provided with an absolute position encoder, and the signal output end of the absolute position encoder is respectively connected with the signal input end of the storage and taking piece control system. The advantages are that: the wheel set storage warehouse can meet the requirement for wheel set storage to the maximum extent, the problem that the mobility and the flexibility of the traditional vertical warehouse are insufficient is solved, and the use habit of a user is also considered. The patent only satisfies the taking out and conveying of the wheel pair in the storage warehouse.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a wheel set automatic processing corollary equipment to solve the problem that above-mentioned prior art exists, reduced operation workman's intensity of labour, realized the unmanned operation of rail vehicle wheel set processing, further promoted the maintenance quality and the maintenance efficiency of rail vehicle wheel set.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a wheel pair automatic processing corollary equipment, which is characterized in that the complete machine consists of a wheel pair automatic processing area wheel entering transverse moving line (1), a wheel pair ground conveying line (2), a wheel lathe (3), a wheel pair positioning turnover device (4), a wheel pair feeding manipulator longitudinal moving truss (5), a wheel pair feeding manipulator transverse moving truss (6) and a wheel pair feeding manipulator (7); wheel pair automatic processing district income wheel sideslip line (1), it is the chain plate structure, it comprises sideslip line frame (101), sideslip line sprocket (102), sideslip line board chain (103), frame rack structure that its sideslip line frame (101) formed for square steel tube welding, sideslip line sprocket (102) are installed respectively to its sideslip line frame (101) both ends, its sideslip line sprocket (102) drive sideslip line board chain (103) and remove about sideslip line frame (101), and then realize the wheel pair lateral shifting on sideslip line board chain (103) upper portion.
Preferably, the wheel set ground conveying line (2) is installed on the ground on the inner side of a wheel set track in an automatic wheel set machining area, and consists of a supporting air spring (201) and a wheel pushing mechanism (202), wherein the supporting air spring (201) supports the wheel pushing mechanism (202), and an iron roller on the upper portion of the wheel pushing mechanism (202) pushes the rim position of a wheel, so that the wheel set is pushed to roll forwards.
Preferably, the wheel lathe (3) is a special wheel-set turning lathe which is arranged at the lower part of the wheel-set automatic machining area and is the coverage area of a longitudinal running truss (5) of the wheel-set feeding manipulator.
Preferably, the wheel set positioning and overturning device (4) is arranged on a wheel set conveying rail, is positioned at the tail end of a wheel set ground conveying line (2), and consists of a supporting and overturning mechanism (401), a supporting and overturning driving cylinder (402) and a wheel rim positioning device (403); the supporting and overturning mechanism (401) is of a bilateral three-arm fan-shaped structure, a connecting shaft is installed at the tail end of a lower single arm of the supporting and overturning mechanism (401), the middle of the connecting shaft is connected with the front end of a piston rod of a supporting and overturning driving cylinder (402), rim positioning devices (403) are installed at the tail ends of two upper single arms of the supporting and overturning mechanism (401) respectively, and the supporting and overturning driving cylinder (402) moves to drive the rim positioning devices (403) on the supporting and overturning mechanism (401) to push rims of wheels so that the wheel pair rolls forwards along a track.
Preferably, the wheel set feeding manipulator longitudinal walking truss (5) is a bilateral gantry type manipulator longitudinal walking truss formed by welding square steel tubes; the walking wheels on two sides of the transverse walking truss (6) of the wheel-set feeding manipulator realize longitudinal movement on walking rails on the upper part of the longitudinal walking truss (5) of the wheel-set feeding manipulator.
Preferably, the wheel set feeding manipulator transversely walking truss (6) is of a rectangular frame structure formed by welding square steel pipes, walking wheels are respectively installed at the front and the back of the bottoms of the frames on the two sides of the wheel set feeding manipulator, and the walking wheels can longitudinally move along walking rails on the upper part of the longitudinally walking truss (5) of the wheel set feeding manipulator; two transverse traveling rails are arranged on the upper portion of a square frame of the transverse traveling truss (6) of the wheel set feeding manipulator, and traveling wheels on two sides of a base (701) of the wheel set feeding manipulator travel on the two transverse traveling rails, so that transverse movement of the manipulator is achieved.
Preferably, the wheel pair loading manipulator (7) is formed by welding and processing steel plates and consists of a manipulator base (701), a manipulator lifting arm (702) and a manipulator shaft grabbing device (703); the manipulator base (701) both sides lower part gyro wheel walk on the walking track of the vertical walking truss on (5) upper portion of wheel pair material loading manipulator, linear guide is installed on its manipulator lifting arm (702) right side, manipulator lifting arm (702) right side linear guide on the slider be connected with manipulator base (701) middle part, thereby realize that manipulator lifting arm (702) slides from top to bottom along manipulator base (701) middle part, thereby realize that the manipulator reciprocates, manipulator axle grasping device (703) is installed to its manipulator lifting arm (702) lower extreme, there is the axletree to hold the finger its manipulator axle grasping device (703) lower part, its manipulator axle grasping device (703) hold the finger closure and realize the clamp of wheel pair axle, thereby realize wheel pair material loading manipulator (7) and snatch the unloading action of wheel pair.
The utility model discloses following beneficial technological effect has been gained for prior art:
the utility model aims at providing a wheel set automatic processing corollary equipment to solve the problem that above-mentioned prior art exists, reduced operation workman's intensity of labour, realized the unmanned operation of rail vehicle wheel set processing, further promoted the maintenance quality and the maintenance efficiency of rail vehicle wheel set.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
FIG. 1 is the utility model discloses well wheel pair automatic processing corollary equipment's plan view
FIG. 2 is a front view of a wheel-entering transverse moving line of an automatic wheel pair machining area
FIG. 3 is a side view of the wheel set ground conveyor line
FIG. 4 is a 45-degree top view of the wheel set positioning and overturning device
FIG. 5 is a front view of a wheel pair loading manipulator
In fig. 1: 1-wheel pair automatic processing area wheel entering transverse moving line, 2-wheel pair ground conveying line, 3-wheel lathe, 4-wheel pair positioning turnover device, 5-wheel pair feeding manipulator longitudinal traveling truss, 6-wheel pair feeding manipulator transverse traveling truss and 7-wheel pair feeding manipulator;
in fig. 2: 101-a traverse wire frame, 102-a traverse wire chain wheel and 103-a traverse wire chain;
in fig. 3: 201-supporting an air spring and 202-a push wheel mechanism;
in fig. 4: 401-supporting turnover mechanism, 402-supporting turnover driving cylinder and 403-wheel rim positioning device;
in fig. 5: 701-manipulator base, 702-manipulator lifting arm and 703-manipulator shaft grasping device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
Referring to the attached drawings 1, 2, 3, 4 and 5, the whole equipment consists of a wheel pair automatic processing area wheel entering transverse moving line (1), a wheel pair ground conveying line (2), a wheel lathe (3), a wheel pair positioning turnover device (4), a wheel pair feeding manipulator longitudinal traveling truss (5), a wheel pair feeding manipulator transverse traveling truss (6) and a wheel pair feeding manipulator (7); the wheel set automatic machining area wheel entering transverse moving line (1) is of a chain plate type structure and consists of a transverse moving line frame (101), a transverse moving line chain wheel (102) and a transverse moving line plate chain (103), the transverse moving line frame (101) is of a frame type structure formed by welding square steel pipes, transverse moving line chain wheels (102) are respectively installed at two ends of the transverse moving line frame (101), the transverse moving line chain wheel (102) drives the transverse moving line plate chain (103) to move left and right on the transverse moving line frame (101), and then the transverse moving of the wheel set at the upper part of the transverse moving line plate chain (103) is realized; the wheel set ground conveying line (2) is arranged on the ground on the inner side of a wheel set track in an automatic wheel set machining area, consists of a supporting air spring (201) and a wheel pushing mechanism (202), supports the wheel pushing mechanism (202) through the supporting air spring (201), and pushes the rim position of a wheel by an iron roller on the upper part of the wheel pushing mechanism (202) so as to push the wheel set to roll forwards; the wheel lathe (3) is a special lathe for wheel set turning and machining, is arranged at the lower part of an automatic wheel set machining area and is a coverage area of a longitudinal traveling truss (5) of the wheel set feeding manipulator; the wheel set positioning and overturning device (4) is arranged on a wheel set conveying rail, is positioned at the tail end of a wheel set ground conveying line (2), and consists of a supporting and overturning mechanism (401), a supporting and overturning driving cylinder (402) and a wheel rim positioning device (403); the supporting turnover mechanism (401) is of a bilateral three-arm fan-shaped structure, the tail ends of the single arms at the lower part of the supporting turnover mechanism (401) are provided with connecting shafts, the middle parts of the connecting shafts are connected with the front ends of piston rods of supporting turnover driving cylinders (402), the tail ends of the two single arms at the upper part of the supporting turnover mechanism (401) are respectively provided with a wheel rim positioning device (403), and the supporting turnover driving cylinders (402) act to drive the wheel rim positioning devices (403) on the supporting turnover mechanism (401) to push wheel rims of wheels so that wheel pairs roll forwards along a track; the wheel set feeding manipulator longitudinal traveling truss (5) is a bilateral gantry type manipulator longitudinal traveling truss formed by welding square steel tubes; the walking wheels on two sides of the transverse walking truss (6) of the wheel-set feeding manipulator realize longitudinal movement on walking rails on the upper part of the longitudinal walking truss (5) of the wheel-set feeding manipulator; the transverse traveling truss (6) of the wheel pair feeding manipulator is of a rectangular frame structure formed by welding square steel pipes, traveling wheels are respectively installed at the front and the back of the bottoms of the frames on the two sides of the transverse traveling truss, and the traveling wheels can longitudinally move along traveling rails on the upper part of the longitudinal traveling truss (5) of the wheel pair feeding manipulator; two transverse traveling rails are arranged on the upper portion of a square frame of the transverse traveling truss (6) of the wheel set feeding manipulator, and traveling wheels on two sides of a base (701) of the wheel set feeding manipulator travel on the two transverse traveling rails, so that transverse movement of the manipulator is achieved; the wheel pair loading manipulator (7) is formed by welding and processing steel plates and consists of a manipulator base (701), a manipulator lifting arm (702) and a manipulator shaft grabbing device (703); the manipulator base (701) both sides lower part gyro wheel walk on the walking track of the vertical walking truss on (5) upper portion of wheel pair material loading manipulator, linear guide is installed on its manipulator lifting arm (702) right side, manipulator lifting arm (702) right side linear guide on the slider be connected with manipulator base (701) middle part, thereby realize that manipulator lifting arm (702) slides from top to bottom along manipulator base (701) middle part, thereby realize that the manipulator reciprocates, manipulator axle grasping device (703) is installed to its manipulator lifting arm (702) lower extreme, there is the axletree to hold the finger its manipulator axle grasping device (703) lower part, its manipulator axle grasping device (703) hold the finger closure and realize the clamp of wheel pair axle, thereby realize wheel pair material loading manipulator (7) and snatch the unloading action of wheel pair.
The utility model discloses the principle and the implementation mode of the utility model are explained by applying the concrete examples, and the explanation of the above examples is only used for helping to understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the specific implementation and application scope, and in summary, the content of the present specification should not be understood as the limitation of the present invention.
Claims (7)
1. A wheel pair automatic processing corollary equipment is characterized in that the complete machine consists of a wheel pair automatic processing area wheel entering transverse moving line (1), a wheel pair ground conveying line (2), a wheel lathe (3), a wheel pair positioning turnover device (4), a wheel pair feeding manipulator longitudinal traveling truss (5), a wheel pair feeding manipulator transverse traveling truss (6) and a wheel pair feeding manipulator (7); wheel pair automatic processing district income wheel sideslip line (1), it is the chain plate structure, it comprises sideslip line frame (101), sideslip line sprocket (102), sideslip line board chain (103), frame rack structure that its sideslip line frame (101) formed for square steel tube welding, sideslip line sprocket (102) are installed respectively to its sideslip line frame (101) both ends, its sideslip line sprocket (102) drive sideslip line board chain (103) and remove about sideslip line frame (101), and then realize the wheel pair lateral shifting on sideslip line board chain (103) upper portion.
2. The wheel pair automatic processing corollary equipment of claim 1, characterized in that, the wheel pair ground conveyor line (2), it installs on the ground inside the wheel pair track in the wheel pair automatic processing area, it is by supporting the air spring (201), push the wheel mechanism (202) to make up, it supports the push the wheel mechanism (202) through supporting the air spring (201), push the rim position of the wheel by the iron gyro wheel on the push wheel mechanism (202), thus promote the wheel pair to roll forward.
3. The wheelset automatic processing kit according to claim 1, wherein the wheelset (3) is a special wheelset lathe for wheel-set turning, which is installed at the lower part of the wheelset automatic processing area and is the coverage area of the longitudinal running truss (5) of the wheelset loading manipulator.
4. The wheel set automatic processing corollary equipment of claim 1, characterized in that, the wheel set positioning turnover device (4), which is installed on the wheel set conveying track and located at the end of the wheel set ground conveying line (2), is composed of a supporting turnover mechanism (401), a supporting turnover driving cylinder (402), and a rim positioning device (403); the supporting and overturning mechanism (401) is of a bilateral three-arm fan-shaped structure, a connecting shaft is installed at the tail end of a single arm at the lower part of the supporting and overturning mechanism (401), the middle of the connecting shaft is connected with the front end of a piston rod of a supporting and overturning driving cylinder (402), rim positioning devices (403) are installed at the tail ends of two single arms at the upper part of the supporting and overturning mechanism (401) respectively, and the supporting and overturning driving cylinder (402) acts to drive the rim positioning devices (403) on the supporting and overturning mechanism (401) to push rims of wheels so that the wheel pair rolls forwards along a track.
5. The wheel pair automatic processing corollary equipment of claim 1, characterized in that, the wheel pair feeding manipulator longitudinal running truss (5) is a double-side gantry type manipulator longitudinal running truss formed by welding square steel tubes; the walking wheels on two sides of the transverse walking truss (6) of the wheel-set feeding manipulator realize longitudinal movement on walking rails on the upper part of the longitudinal walking truss (5) of the wheel-set feeding manipulator.
6. The automatic wheel pair machining corollary equipment according to claim 1, characterized in that the transverse travelling truss (6) of the wheel pair feeding manipulator is a rectangular frame structure formed by welding square steel tubes, and the front and back of the bottoms of the frames at two sides are respectively provided with a travelling wheel which can longitudinally move along a travelling rail at the upper part of the longitudinal travelling truss (5) of the wheel pair feeding manipulator; two transverse traveling tracks are arranged on the upper portion of a square frame of the transverse traveling truss (6) of the wheel pair feeding manipulator, and traveling wheels on two sides of a base (701) of the wheel pair feeding manipulator travel on the two transverse traveling tracks, so that transverse movement of the manipulator is achieved.
7. The wheel pair automatic processing corollary equipment of claim 1, characterized in that, the wheel pair feeding manipulator (7) is welded and processed by steel plates and is composed of a manipulator base (701), a manipulator lifting arm (702) and a manipulator shaft-grasping device (703); the manipulator base (701) both sides lower part gyro wheel walk on the walking track of the vertical walking truss on (5) upper portion of wheel pair material loading manipulator, linear guide is installed on its manipulator lifting arm (702) right side, manipulator lifting arm (702) right side linear guide on the slider be connected with manipulator base (701) middle part, thereby realize that manipulator lifting arm (702) slides from top to bottom along manipulator base (701) middle part, thereby realize that the manipulator reciprocates, manipulator axle grasping device (703) is installed to its manipulator lifting arm (702) lower extreme, there is the axletree to hold the finger its manipulator axle grasping device (703) lower part, its manipulator axle grasping device (703) hold the finger closure and realize the clamp of wheel pair axle, thereby realize wheel pair material loading manipulator (7) and snatch the unloading action of wheel pair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222022847.2U CN218663812U (en) | 2022-07-27 | 2022-07-27 | Wheel pair automatic processing corollary equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222022847.2U CN218663812U (en) | 2022-07-27 | 2022-07-27 | Wheel pair automatic processing corollary equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218663812U true CN218663812U (en) | 2023-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222022847.2U Active CN218663812U (en) | 2022-07-27 | 2022-07-27 | Wheel pair automatic processing corollary equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218663812U (en) |
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- 2022-07-27 CN CN202222022847.2U patent/CN218663812U/en active Active
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