CN218553700U

CN218553700U - Integrated electric heating stirring emulsification tank

Info

Publication number: CN218553700U
Application number: CN202223088813.XU
Authority: CN
Inventors: 帅真; 张文; 邱超平; 张日文
Original assignee: Guangzhou Sanqu Lepin Food Technology Co ltd
Current assignee: Guangzhou Sanqu Lepin Food Technology Co ltd
Priority date: 2022-11-16
Filing date: 2022-11-16
Publication date: 2023-03-03
Anticipated expiration: 2032-11-16

Abstract

The utility model discloses an integrated electric heating stirring emulsifying tank device, which comprises an emulsifying tank component and a colloid mill component; the colloid mill assembly comprises a colloid mill motor and a colloid mill tank driven by the colloid mill motor; the upper end of the emulsifying tank assembly is provided with a feed inlet, the bottom of the emulsifying tank assembly is provided with a discharge outlet, and a bottom valve is arranged at the discharge outlet; the top of the colloid mill tank is provided with an input port, and one side of the bottom of the colloid mill tank is provided with an output port; the input port is connected with the discharge port through a pipeline; the output port is connected with the feed inlet through a pipeline. The utility model discloses an integral type electrical heating stirring emulsification tank device through emulsification tank subassembly, colloid mill subassembly modular design, can realize the toronto and the even stirring of material. Just the utility model discloses a design heating chamber, material heating temperature stability more avoids active ingredient's destruction, and heats more evenly, has further guaranteed the controllability of stirring process.

Description

Integrated electric heating stirring emulsification tank

Technical Field

The utility model relates to an emulsification tank technical field, concretely relates to integral type electrical heating stirring emulsification tank.

Background

The electric heating stirring emulsifying tank has the advantages of energy conservation, corrosion resistance, strong production capacity, simple structure, convenient cleaning and the like. The mixing machine is mainly used for high-speed stirring and uniform action of cream, gelatin, monoglyceride, milk products, sugar beverages, medicines, other elements and various medicines after being mixed, and is indispensable equipment for dairy products, beverages and pharmaceutical manufacturers. Is high-performance homogenizing and emulsifying equipment for continuously producing or circularly processing materials needing dispersion, emulsification and crushing.

CN202020729533.4 among the prior art discloses an electric heating stirring emulsification tank, and the device mainly realizes the clearance to the inner wall of emulsion tank, but the function is comparatively single, and in practical application, it is inconvenient to remove.

In addition, especially for the formula of the cheese stick, due to the fact that the viscosity is high, stirring is difficult to achieve, and an emulsifying tank in the prior art cannot achieve repeated stirring due to the fact that stirring is not uniform and fine enough, so that the application range of materials is limited.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at overcoming above-mentioned prior art's at least one defect, provide an integral type electrical heating stirring emulsification tank device to realize that machining efficiency is high, stir and heat more even technological effect.

The utility model discloses an integrated electric heating stirring emulsifying tank device, which comprises an emulsifying tank component and a colloid mill component; the colloid mill assembly comprises a colloid mill motor and a colloid mill tank driven by the colloid mill motor; the upper end of the emulsifying tank assembly is provided with a feed inlet, the bottom of the emulsifying tank assembly is provided with a discharge outlet, and a bottom valve is arranged at the discharge outlet; the top of the colloid mill tank is provided with an input port, and one side of the bottom of the colloid mill tank is provided with an output port; the input port is connected with the discharge port through a pipeline; the output port is connected with the feed inlet through a pipeline.

Further, the emulsifying tank assembly comprises an emulsifying tank body, a stirring motor arranged at the upper end of the emulsifying tank body, a stirring paddle assembly and a plurality of rotary scrapers; stirring motor with stirring rake subassembly fixed connection, it is a plurality of rotatory scraper respectively with stirring rake subassembly fixed connection realizes hanging the brush to the intensive mixing of the internal material of emulsification tank and to the clearance of the internal wall of emulsification tank.

The tank body, the tank cover, the interlayer, the stirring paddle component and the control box of the emulsifying tank are all made of stainless steel materials and are polished inside and outside the tank body according to the GB741-80 technical conditions. The stirring paddle is arranged in the stirring tank, the cycloidal pin wheel planetary speed reducer can be designed at the top of the stirring tank to drive the stirring paddle, the stirring paddle is matched with a colloid mill to perform shearing, dispersing and homogenizing, the top of the stirring tank can be assembled, disassembled and cleaned, a feed inlet can be connected with a pipeline to facilitate continuous feeding of various ingredients, a discharge port is arranged below the stirring tank, a bottom valve is arranged on the stirring tank, after the stirring is uniform, the bottom valve is opened to discharge materials, and the discharging tank is closed after the discharging is finished, so that the purpose of uniform stirring is achieved.

Further, it is equipped with 8 to rotate the scraper, wherein one side of the emulsification tank body is equipped with 3, and the opposite side is equipped with 2, the bottom slope of the emulsification tank body is equipped with 2 to and the corner position is equipped with 1 at least.

Rotatory scraper can scrape the sticky material of gluing on the internal wall of emulsification tank and get off the stirring that realizes lasting for stir more abundant and even.

Furthermore, the stirring paddle component comprises a stirring rod, a stirring transverse shaft and a U-shaped stirring paddle which are detachably connected in sequence; the rotary scraper is arranged on the outer side of the U-shaped stirring paddle.

Just the utility model discloses a detachable stirring rod, stirring cross axle and U type stirring rake are convenient for clear up and the change of spare part. The design of U type stirring rake can match with the internal wall structure of emulsification tank, combines the design of rotatory scraper, realizes the stirring at the internal no dead angle of emulsification tank, guarantees the homogeneity of stirring.

Furthermore, the emulsification tank body is provided with a heating cavity for containing a heating medium, and the bottom of the heating cavity is provided with a plurality of electric heating tubes.

In order to realize the gentle and even generating heat of stirring in-process, the utility model designs a hollow heating chamber, the destruction of active ingredient is avoided in the stability more of temperature, and heats more evenly, has further guaranteed the controllability of stirring process.

Preferably, the heating medium is water or oil.

Furthermore, the number of the electric heating tubes is 3, and the electric heating tubes are mutually connected in parallel.

The utility model relates to a plurality of heating pipes that connect in parallel each other, when a certain breaks down, can also have two supplementary generating heat, guarantee the stability of processing.

Preferably, the utility model discloses an integral type electrical heating stirring emulsification tank device is still including being used for bearing colloid mill and colloid mill motor, makes its removal convenient shallow.

More preferably, the integrated electric heating and stirring emulsification tank device of the utility model also comprises a movable support, and the emulsification tank component is mounted on the movable support; the bottom of the movable support is provided with universal wheels.

Preferably, the movable support comprises three support legs, and the three support legs are uniformly arranged at the lower end of the emulsification tank body.

In order to facilitate the movement of the emulsification tank, the utility model designs a cart and a movable bracket; because the emulsification tank subassembly can shake or rock at the stirring in-process, consequently, the utility model discloses a remove the support and designed 3 landing legs, form stable bearing structure, and the bottom design of every landing leg has the universal wheel, and the universal wheel can be for the universal wheel that can lock among the prior art.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) The utility model discloses an integral type electrical heating stirring emulsification tank device through emulsification tank subassembly, colloid mill subassembly modular design, can realize the toronto and even stirring of material.

(2) The utility model discloses a design heating chamber, material heating temperature stability more avoids active ingredient's destruction, and heats more evenly, has further guaranteed the controllability of stirring process, simultaneously, the utility model discloses a rotatory scraper can the continuation scrape down the material on the internal wall of jar, realizes the continuous stirring to the material.

(3) The utility model discloses a shallow and movable support inter combination's mode can realize the quick travel of whole device, operates convenient and fast more.

Drawings

Fig. 1 is the integral structure schematic diagram of the integral electric heating stirring emulsifying tank device of the utility model.

Figure 2 is the landing leg overall arrangement of the utility model discloses emulsification tank subassembly bottom.

Detailed Description

The technical solutions in the embodiments of the present invention are described in more detail with reference to the accompanying drawings in the embodiments. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

It should be noted that if directional indications (such as up, down, left, right, front, back, 8230; \8230;) are referred to in the embodiments of the present application, the directional indications are only used to explain the relative positional relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indications are correspondingly changed.

In addition, if there is a description of "first", "second", etc. in the embodiments of the present application, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.

Examples

The integrated electric heating stirring emulsifying tank device comprises an emulsifying tank component and a colloid mill component; the colloid mill component comprises a colloid mill motor (1) and a colloid mill tank 2 driven by the colloid mill motor 1; the upper end of the emulsifying tank assembly is provided with a feeding hole 10, the bottom of the emulsifying tank assembly is provided with a discharging hole 20, and a bottom valve 30 is arranged at the discharging hole 20; the top of the colloid mill tank 2 is provided with an input port 40, and one side of the bottom is provided with an output port 50; the input port 40 is connected with the discharge port 20 through a pipeline; the outlet 50 is connected to the inlet 10 by a pipe.

The emulsifying tank component comprises an emulsifying tank body 3, a stirring motor 4 arranged at the upper end of the emulsifying tank body 3, a stirring paddle component 5 and a plurality of rotary scrapers 6; stirring motor 4 with 5 fixed connection of stirring rake subassembly, it is a plurality of rotatory scraper 6 respectively with 5 fixed connection of stirring rake subassembly realize hanging the brush to the intensive mixing of the interior material of the emulsification tank body 3 and to the clearance of the 3 inner walls of the emulsification tank body.

In this embodiment, the number of the rotary scrapers 6 is 8, wherein the number of the rotary scrapers is 3 on one side of the emulsifying tank body 3, the number of the rotary scrapers is 2 on the other side of the emulsifying tank body 3, the number of the rotary scrapers is 2, the bottom of the emulsifying tank body 3 is inclined, and the number of the rotary angles is at least 1.

The stirring paddle component 5 comprises a stirring rod 51, a stirring transverse shaft 52 and a U-shaped stirring paddle 53 which are detachably connected in sequence; the rotary scraper 6 is arranged on the outer side of the U-shaped stirring paddle 53.

The emulsification tank body 3 is provided with a heating cavity 31 for containing a heating medium, the bottom of the heating cavity 31 is provided with a plurality of electric heating tubes 32, and the electric heating tubes 32 are externally connected with a power supply.

In this embodiment, the heating medium is water, and in other embodiments, the heating medium is oil. The medium inlet was 60.

In this embodiment, the number of the electric heating tubes 32 is 3, and the electric heating tubes are connected in parallel.

Preferably, the utility model discloses an integral type electrical heating stirring emulsification tank device is still including being used for bearing colloid mill and colloid mill motor 1, makes its remove convenient shallow 7.

More preferably, the integrated electric heating and stirring emulsification tank device of the utility model also comprises a movable support 8, and the emulsification tank component is mounted on the movable support 8; the bottom of the movable support 8 is provided with a universal wheel 81.

Preferably, the movable support 8 comprises three support legs 82, which are schematically illustrated as 1 support leg in fig. 1 for convenience of display, and the three support legs 82 are uniformly arranged at the lower end of the emulsification tank body 3.

The heating chamber 31 operates:

1. firstly, whether the drain valve under the heating cavity 31 is closed or not is checked;

2. after the drain valve is checked, adding a heat-conducting medium, heat-conducting oil or water: 100. heat conducting oil or water can be selected within the temperature range; heat conducting oil at the temperature of over 100 ℃;

3. in the heating process, inlets at two ends of the interlayer are not blocked, so that the problem of overhigh air pressure is avoided;

4. the interlayer is not heated by electricity under the condition that no water or heat conducting oil exists, so that the electric heating rod is prevented from being burnt.

Stirring operation: running in the clockwise direction;

operation of the colloid mill:

1. running according to the arrow direction of the device;

2. the colloid mill can not idle, and after a discharge valve of the emulsifying tank is opened, the emulsifying tank can be started to operate by a material inlet and circularly returns to the stirring tank from an outlet of the colloid mill;

3. the motor needs to be cleaned by water after work is finished, and the problem of motor occurrence caused by residue adhesion is avoided.

The utility model designs an operation is not marked in the control box figure:

1. the equipment and the electric cabinet are three-phase power;

2. the green color displayed on the temperature meter represents the interlayer design temperature and the red color represents the interlayer actual temperature. The temperature instrument on the control box can be used for setting the temperature: the "+ value increases and the" -value decreases ". Controlling an interlayer heating switch, stopping heating when the heating pipe reaches a set temperature, keeping the heating pipe in a high-temperature state, increasing the interlayer temperature by residual temperature, and adjusting the set temperature according to an increasing interval;

3. the heating switch/stirring switch/colloid mill switch is operated according to the indication;

4. the utility model discloses PT100 type temperature probe has still been designed for detect the internal temperature of jar.

The stirring paddle is matched with a colloid mill for shearing, dispersing and homogenizing, the top of the stirring paddle can be assembled, disassembled and cleaned, the feeding port 10 can be connected with a pipeline, various ingredients can be fed conveniently and continuously, the discharging port 20 is arranged below the stirring paddle, a bottom valve is arranged on the stirring paddle, and the like, and after stirring is uniformly, the bottom valve can be opened for discharging, and the bottom valve can be closed after discharging, so that the purpose of uniformly stirring is achieved.

Although the present invention has been described in detail with reference to the above preferred embodiments, those skilled in the art will appreciate that modifications and equivalents may be made to the disclosed embodiments without departing from the spirit and scope of the invention. Those skilled in the art can also make other changes and the like in the spirit of the present invention, and the design of the present invention can be used as long as the technical effects of the present invention are not deviated. All such variations are intended to be within the scope of the invention as claimed.

Claims

1. An integrated electric heating stirring emulsifying tank device is characterized by comprising an emulsifying tank component and a colloid mill component; the colloid mill component comprises a colloid mill motor (1) and a colloid mill tank (2) driven by the colloid mill motor (1);

the upper end of the emulsifying tank component is provided with a feeding hole (10), the bottom of the emulsifying tank component is provided with a discharging hole (20), and a bottom valve (30) is arranged at the discharging hole (20);

an input port (40) is arranged at the top of the colloid mill tank (2), and an output port (50) is arranged at one side of the bottom of the colloid mill tank;

the inlet (40) is connected with the discharge hole (20) through a pipeline; the output port (50) is connected with the feed port (10) through a pipeline.

2. The integrated electric heating stirring emulsifying tank device according to claim 1, characterized in that the emulsifying tank component comprises an emulsifying tank body (3), a stirring motor (4) arranged at the upper end of the emulsifying tank body (3), a stirring paddle component (5) and a plurality of rotary scrapers (6);

agitator motor (4) with stirring rake subassembly (5) fixed connection, it is a plurality of rotatory scraper (6) respectively with stirring rake subassembly (5) fixed connection realizes hanging the brush to the intensive mixing of the interior material of the emulsification tank body (3) and to the clearance of the emulsification tank body (3) inner wall.

3. The integrated electric heating stirring emulsifying tank device according to claim 2, characterized in that the number of the rotating scrapers (6) is 8, wherein the number of the emulsifying tank body (3) is 3 on one side and 2 on the other side, the bottom of the emulsifying tank body (3) is provided with 2 inclined parts, and the number of the corner positions is at least 1.

4. The integrated electric heating stirring emulsifying tank device according to claim 2, characterized in that the stirring paddle component (5) comprises a stirring rod (51), a stirring transverse shaft (52) and a U-shaped stirring paddle (53) which are detachably connected in sequence; the rotary scraper (6) is arranged on the outer side of the U-shaped stirring paddle (53).

5. The integrated electric heating stirring emulsifying tank device according to claim 2, characterized in that the emulsifying tank body (3) is provided with a heating cavity (31) for containing a heating medium, and the bottom of the heating cavity (31) is provided with a plurality of electric heating tubes (32).

6. The integrated electrically heated stirred emulsion tank device of claim 5 wherein said heating medium is water or oil.

7. The integrated electric heating stirring emulsifying tank device according to claim 5, characterized in that the number of the electric heating pipes (32) is 3, and they are connected in parallel.

8. The integrated electrically heated stirred tank emulsifier arrangement according to claim 1, characterized by further comprising a cart (7) for carrying the colloid mill and the colloid mill motor (1) for easy movement.

9. The integrated electrically heated stirred emulsion tank device of claim 2 further comprising a mobile bracket (8), said emulsion tank assembly being mounted on said mobile bracket (8); the bottom of the movable support (8) is provided with a universal wheel (81).

10. The integrated electrically heated stirred emulsion tank device according to claim 9, characterized in that said mobile bracket (8) comprises three legs (82), the three legs (82) being evenly arranged at the lower end of the emulsion tank body (3).