CN218464956U

CN218464956U - Flat plate arranging system

Info

Publication number: CN218464956U
Application number: CN202222381026.8U
Authority: CN
Inventors: 陈中; 王海刚; 易德连
Original assignee: Shanghai Gosun Automation Technology Co ltd
Current assignee: Shanghai Gosun Automation Technology Co ltd
Priority date: 2022-09-07
Filing date: 2022-09-07
Publication date: 2023-02-10
Anticipated expiration: 2032-09-07

Abstract

The utility model discloses a flat plate arranging system, which is provided with a plate feeding lifter, a storage machine and a plate discharging lifter in sequence from left to right according to the product conveying direction, wherein the mechanical structures of the plate feeding lifter and the plate discharging lifter are the same, and the plate feeding lifter comprises a conveying roller, a transmission bevel gear, a driving shaft, a conveying motor, a transmission chain wheel chain, a lifting frame, a guide wheel, a large frame, a lifting motor, a lifting chain wheel chain and a balancing weight; the storage machine consists of a conveying roller, a transmission bevel gear, a driving shaft, a roller wheel frame, a main frame, a transmission gear, a driving gear, a roller driving motor, a telescopic fixing plate, a lifting slide rail, a rack, a lifting gear, a power lifting motor and a cylinder. The utility model discloses added the storage function in the function of arranging the piece at the pelleter, set up in the front of glass tempering furnace, make the product effective area who carries out processing in getting into the tempering furnace reach the maximize, promote energy utilization and rate, reduction in production cost has also protected the environment simultaneously.

Description

Flat plate arranging system

Technical Field

The utility model relates to a transport field, in particular to dull and stereotyped reason piece system of flat glass row piece positioning process.

Background

In the production process of toughened glass, the toughened glass needs to be put into a glass toughening furnace for processing. Before the toughened glass is processed, products with different specifications need to be optimally distributed by using equipment, so that the products are distributed in a processing area in the furnace as far as possible, and the economic benefit is improved. The existing equipment mainly depends on manual movement of products by operators to arrange, the labor intensity of workers is high, the workers can touch the surfaces of the products in the glass moving process, and the surface pollution of the products is easily caused. The optimization of product arrangement is completely determined by workers and is greatly influenced by the abilities of the workers. Although some manually arranged equipment introduces software for automatic arrangement optimization, the arrangement result is only displayed on a screen, the actual arrangement of the product still depends on manual work, the labor intensity of workers is high, the requirement on the arrangement capacity of the workers is low, the workers only need to move the product in place according to the screen prompt, the possibility of inconsistency of manual displacement and the screen optimization prompt still exists, and the workers can touch the surface of the product in the glass moving process, so that the surface pollution of the product is easily caused;

the position of the glass product is mostly adjusted by combining the roller conveyor and the belt conveyor in the process of arranging the sheet and positioning, the two devices can only adjust the product position in the front-back and left-right directions respectively, and the sheet arranging and positioning effect of the product which is input in the front can be influenced when the product which is input in the back moves in the front-back and left-right directions.

The existing equipment (patent number 202221679510.2) does not have the function of storing products when the input products cannot reach the optimal arrangement rule (the rule can be set, the most common rule is that the products are fully distributed on the whole conveying surface, and only set gaps are reserved among products with different sizes), can only carry out arrangement optimization according to the input sequence of the products, has certain limitation, and cannot reach the best optimization effect.

Disclosure of Invention

The to-be-solved technical problem of the utility model is overcome prior art's defect, provide a dull and stereotyped reason piece system, can set up in the front of glass tempering furnace, make the product effective area who carries out the processing in getting into the tempering furnace reach the maximize, promote energy utilization and rate, reduction in production cost has also protected the environment simultaneously.

The utility model provides a following technical scheme:

the utility model provides a flat plate arranging system, which is provided with a plate feeding lifter, a storage machine and a plate discharging lifter in sequence from left to right according to the conveying direction of products, wherein the mechanical structures of the plate feeding lifter and the plate discharging lifter are the same, and the plate feeding lifter consists of a conveying roller, a transmission bevel gear, a driving shaft, a conveying motor, a transmission chain wheel chain, a lifting frame, a guide wheel, a large frame, a lifting motor, a lifting chain wheel chain and a balancing weight;

the storage machine consists of a conveying roller, a transmission bevel gear, a driving shaft, a roller wheel frame, a main frame, a transmission gear, a driving gear, a roller driving motor, a telescopic fixing plate, a lifting slide rail, a rack, a lifting gear, a power lifting motor and a cylinder.

As a preferred technical solution of the present invention, the transmission bevel gear fixed at the end of the conveying roller is engaged with the transmission bevel gear fixed on the driving shaft, so as to rotate the conveying roller by the driving shaft, the driving shaft is fixed on the lifting frame through a bearing, the conveying motor is fixed on the lifting frame, the driving shaft is connected with the conveying motor through a transmission sprocket chain, the conveying motor is started to drive the driving shaft to rotate and then drive the conveying roller to rotate, thereby realizing the function of conveying products, the lifting frame is fixed on the large frame through a guide wheel, and the lifting motor is fixed at the outer side of the bottom of the large frame;

the balancing weight and the lifting frame are respectively fixed on two sides of the lifting chain wheel and the chain, when the lifting frame is positioned below, the balancing weight is positioned at the top of the large frame, and the balancing weight can balance the weight of the lifting frame, reduce the required power of the lifting motor and improve the safety.

As a preferred technical scheme of the utility model, be connected through the connecting block between lift frame and the lift sprocket chain, elevator motor's output shaft is connected with the sprocket in the lift sprocket chain to drive lift frame through lift sprocket chain and carry out the oscilaltion motion in the large frame inboard.

As a preferred technical solution of the present invention, the driving gear, the roller driving motor, the telescopic fixing plate, the lifting slide rail and the rack, the lifting gear, the power lifting motor, and the cylinder are combined together to form two sets of lifting driving assemblies, which are respectively disposed on the left and right sides of the bottom of the main frame, and the lifting driving assemblies can move up and down along the slide rail on the main frame;

the conveying roller, the transmission bevel gear, the driving shaft, the roller wheel frame and the transmission gear jointly form a roller conveying and storing assembly.

As a preferred technical scheme of the utility model, a plurality of conveying rollers arranged at a certain interval are fixed on a roller frame through bearings to form a product conveying roller way, a transmission bevel gear fixed at the end part of each conveying roller is meshed with a transmission bevel gear fixed on a driving shaft, the driving shaft is fixed on the roller frame through the bearings, and two transmission gears are fixed on the driving shaft and are respectively positioned at the product output sides close to the left product input side and the right product output side of the driving shaft and are aligned with driving gears in two sets of lifting driving assemblies; the roller conveying and storing assemblies are fixed inside the main frame orderly up and down at certain intervals.

As a preferred technical scheme of the utility model, the driving gear and the roller driving motor are both fixed on the telescopic fixing plate, and the roller driving motor can drive the driving gear to rotate; the telescopic fixing plate is fixed on the lifting fixing plate through the linear slide rail sliding block and connected with a piston rod of the air cylinder, and the air cylinder can drive the telescopic fixing plate to horizontally move back and forth on the lifting fixing plate along the slide rail.

As a preferred technical scheme of the utility model, go into conveying roller, transmission bevel gear, the drive shaft among the conveying assembly of piece lift and play piece lift and can replace for cover ring formula gyro wheel structure or conveyor belt structure.

As an optimal technical scheme of the utility model, go into the piece lift and go out the conveying roller in the piece lift and can additionally add the sideslip and arrange the piece structure and realize more functions.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses on arranging the piece function and integrating an equipment on the basis of pelleter (patent number 0202221679510.2), and added the storage function in arranging the function of piece, when the product of front input can not reach the optimum rule of arranging like this (the rule can be set for, the rule used most often is exactly to be covered with whole transport surface with the product, only leave the clearance of settlement between the not equidimension product) and can save earlier, deposit in the storage layer that has suitable vacancy when inputing suitable size product again, when the whole layer all reaches the settlement rule (if covered with the product), or when certain specification and dimension product needs the preferential output, then correspond the lift output that the layer product can pass through the export. Through arranging, make and be covered with the product on the transport surface, only leave a small amount of clearances between product and the product, when the product is glass, this equipment sets up in the front of glass tempering furnace usually, makes the product effective area who carries out the processing in getting into the tempering furnace reach the maximize, promotes energy utilization, and reduction in production cost has also protected the environment simultaneously.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a schematic view of the structure of the wafer loading elevator and the wafer unloading elevator (the wafer loading structure and the wafer unloading structure are the same) of the present invention;

FIG. 3 is a schematic structural diagram of the storage machine of the present invention;

fig. 4 is a schematic view of the lift drive assembly of the present invention;

FIG. 5 is an enlarged schematic view of the bottom structure of FIG. 2;

FIG. 6 is an enlarged schematic view of the bottom structure of FIG. 3;

in the figure: 1. a sheet feeding elevator; 2. a storage machine; 3. a sheet discharging lifter; 4. a conveying roller; 5. a drive bevel gear; 6. a drive shaft; 7. a conveying motor; 8. a drive sprocket chain; 9. a lifting frame; 10. a guide wheel; 11. a large frame; 12. a lifting motor; 13. a lifting chain wheel and a lifting chain wheel; 14. a balancing weight; 15. a roller frame; 16. a main frame; 17. a transmission gear; 18. a drive gear; 19. a roller driving motor; 20. a telescopic fixed plate; 21. a lifting fixing plate; 22. a lifting slide rail and a rack; 23. a lifting gear; 24. a powered lift motor; 25. and a cylinder.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention. Wherein like reference numerals refer to like parts throughout.

In addition, if a detailed description of the known art is not necessary to illustrate the features of the present invention, it is omitted. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

Example 1

As shown in fig. 1-6, the utility model provides a flat plate arranging system, which is provided with a plate entering elevator 1, a storage machine 2 and a plate discharging elevator 3 in sequence from left to right according to the conveying direction of the product, wherein the mechanical structures of the plate entering elevator 1 and the plate discharging elevator 3 are the same, and the plate entering elevator 1 is composed of a conveying roller 4, a transmission bevel gear 5, a driving shaft 6, a conveying motor 7, a transmission chain wheel chain 8, a lifting frame 9, a guide wheel 10, a large frame 11, a lifting motor 12, a lifting chain wheel chain 13 and a balancing weight 14;

the transmission bevel gear 5 fixed at the end part of the conveying roller 4 is meshed with the transmission bevel gear 5 fixed on the driving shaft 6, so that the driving shaft 6 is rotated to drive the conveying roller 4 to rotate, the driving shaft 6 is fixed on the lifting frame 9 through a bearing, the conveying motor 7 is fixed on the lifting frame 9, the driving shaft 6 is connected with the conveying motor 7 through the transmission chain wheel chain 8, the conveying motor 7 is started to drive the driving shaft 6 to rotate and then drive the conveying roller 4 to rotate to move a product, the lifting frame 9 is lifted and lowered up and down along the large frame 11 through the guide wheel 10, the lifting motor 12 is fixed below the large frame 11, the counterweight block 14 and the lifting frame 9 are respectively fixed on two sides of the lifting chain wheel chain 13, the counterweight block 14 can balance the weight of the lifting frame 9, reduce the required power of the lifting motor 12 and improve the safety, the output shaft of the lifting motor 12 is connected with the chain wheel in the lifting chain wheel 13, and can drive the lifting frame 9 to lift and move;

the storage machine 2 consists of a conveying roller 4, a transmission bevel gear 5, a driving shaft 6, a roller frame 15, a main frame 16, a transmission gear 17, a driving gear 18, a roller driving motor 19, a telescopic fixing plate 20, a lifting fixing plate 21, a lifting slide rail and rack 22, a lifting gear 23, a power lifting motor 24 and an air cylinder 25. The device comprises a driving gear 18, a roller driving motor 19, a telescopic fixing plate 20, a lifting fixing plate 21, a lifting slide rail, a rack 22, a lifting gear 23, a power lifting motor 24 and a cylinder 25 which are combined together to form a lifting driving assembly, wherein the device is provided with two sets of lifting driving assemblies which independently run and are respectively arranged on a product input side and a product output side, the two sets of lifting driving assemblies can realize the functions of product input and output, and through program optimization, a lifting driving head which is closest to a storage machine layer needing to be operated can be controlled to move in place to drive so as to shorten the response waiting time of the device. Wherein the conveying roller 4, the transmission bevel gear 5, the driving shaft 6, the roller frame 15 and the transmission gear 17 jointly form a roller conveying storage component. A plurality of conveying rollers 4 which are arranged at a certain interval are fixed on the roller frame 15 through bearings to form a product conveying roller way, and when the product is in the equipment, the conveying rollers are stopped from rotating, so that the product is stored in the equipment. The conveying roller 4 is driven to rotate by the rotation of a driving shaft 6, the driving shaft 6 is fixed on a roller frame 15 through a bearing, and two transmission gears 17 are fixed on the driving shaft 6 and are respectively positioned close to the product input side and the product output side and aligned with the driving gears 18 in the two sets of lifting driving assemblies. A plurality of roller conveying and storing components are fixed inside the main frame 16 orderly up and down according to a certain distance. The driving gear 18 and the roller driving motor 19 are fixed to the telescopic fixing plate 20, and the roller driving motor 19 can drive the driving gear 18 to rotate. The telescopic fixing plate 20 is fixed on the lifting fixing plate 21 through a linear slide rail slider, the telescopic fixing plate 20 is connected with a piston rod of the air cylinder 25, and the air cylinder 25 can drive the telescopic fixing plate 20 to horizontally move back and forth on the lifting fixing plate 21 along the slide rail. When the piston rod of the cylinder 25 extends out, the telescopic fixing plate 20 can be close to the driving shaft 6, the driving gear 18 fixed at the end of the telescopic fixing plate 20 can be meshed with the transmission gear 17 fixed on the driving shaft 6, and at the moment, the roller driving motor 19 is started to drive the conveying roller 4 to rotate for conveying products.

The conveying rollers 4, the transmission bevel gears 5 and the driving shafts 6 in the conveying assemblies of the sheet feeding lifter 1 and the sheet discharging lifter 3 can be replaced by a sleeve type roller structure or a conveying belt structure, and conveying parts in the drawing of the sheet feeding lifter and the sheet discharging lifter are of roller structures and can be replaced by conveying structures with multiple rows of side-by-side belts. The lifting guide of the sheet inlet lifter and the sheet outlet lifter can be realized by a slide rail and a slide block or other structures without using a roller guide structure shown in the figure. The diagram in the storage area is a roller conveying structure, a multi-row parallel belt structure is adopted to realize the conveying function, and two sets of lifting driving mechanisms which only drive the belt to rotate are not arranged at the inlet and the outlet of the conveying direction, and are arranged at the left and the right of the conveying outlet.

The conveying roller 4 devices in the sheet inlet elevator 1 and the sheet outlet elevator 3 can be upgraded into a transverse moving sheet arrangement structure, and the transverse moving sheet arrangement structure is a 'one-plate sheet arranging machine' utility model structure which is declared by the company and has a patent number of 202221679510.2; be about for only possessing conveying roller 4 and the transmission bevel gear 5 of transporting the product in this device, 6 structures of drive shaft carry out the whole equipment that replaces to have a sideslip row piece function, the place ahead equipment of this reason mascerating machine need not to possess the sideslip row piece function like this, can simplify the place ahead equipment, can carry out equipment function upgrade under the prerequisite that does not change the current old equipment of customer to the occupation of land space of this equipment after the sideslip row piece function of upgrading can keep unchangeable, make things convenient for customer selection and later stage to upgrade. The shortcoming behind the upgrading sideslip row piece function is that this equipment complexity can increase, and equipment cost can increase, and the takt has some extensions.

The sheet outlet lifter can also be additionally provided with a transverse moving sheet discharging function, and the structure of the sheet outlet lifter is the same as that of a flat sheet sorting machine, so that products in a storage area can be secondarily arranged, and can be optimized again.

The utility model discloses in will arrange the piece function and integrate to an equipment on the basis of pelleter (patent number 0202221679510.2), and added the storage function in arranging the function of piece, when the product of front input can not reach the optimum rule of arranging like this (the rule can be set for, the rule used most often is exactly to be covered with whole transport surface with the product, only leave the clearance of settlement between the not equidimension product) and can save earlier, deposit in the storage layer that has suitable vacancy when inputing suitable size product again, when the whole layer all reaches the settlement rule (if covered with the product), or when certain specification and dimension product needs the preferential output, then correspond the lift output that the layer product can pass through the export. Through arranging, make and be covered with the product on the transport surface, only leave a small amount of clearances between product and the product, on the product is glass, this equipment sets up in the front of glass tempering furnace usually, makes the product effective area who carries out the processing in getting into the tempering furnace reach the maximize, promotes energy utilization, and reduction in production cost has also protected the environment simultaneously.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A flat plate arranging system is characterized in that a plate entering lifter (1), a storage machine (2) and a plate exiting lifter (3) are sequentially arranged from left to right according to the conveying direction of a product, wherein the mechanical structures of the plate entering lifter (1) and the plate exiting lifter (3) are the same, and the plate entering lifter (1) consists of a conveying roller (4), a transmission bevel gear (5), a driving shaft (6), a conveying motor (7), a transmission chain wheel chain (8), a lifting frame (9), a guide wheel (10), a large frame (11), a lifting motor (12), a lifting chain wheel chain (13) and a balancing weight (14);

the storage machine (2) is composed of a conveying roller (4), a transmission bevel gear (5), a driving shaft (6), a roller wheel frame (15), a main frame (16), a transmission gear (17), a driving gear (18), a roller driving motor (19), a telescopic fixing plate (20), a lifting fixing plate (21), a lifting sliding rail, a rack (22), a lifting gear (23), a power lifting motor (24) and a cylinder (25).

2. The flat plate tidying system according to claim 1, characterized in that the transmission bevel gear (5) fixed at the end of the conveying roller (4) is engaged with the transmission bevel gear (5) fixed on the driving shaft (6) so as to realize that the driving shaft (6) rotationally drives the conveying roller (4) to rotate, the driving shaft (6) is fixed on the lifting frame (9) through a bearing, the conveying motor (7) is fixed on the lifting frame (9), the driving shaft (6) and the conveying motor (7) are connected through the transmission chain wheel chain (8), the conveying motor (7) is started to drive the driving shaft (6) to rotate so as to drive the conveying roller (4) to rotate, so as to realize the product conveying function, the lifting frame (9) is fixed on the large frame (11) through the guide wheel (10), and the lifting motor (12) is fixed outside the bottom of the large frame (11);

the counterweight block (14) and the lifting frame (9) are respectively fixed on two sides of the lifting chain wheel chain (13), the counterweight block (14) is positioned at the top of the large frame (11) when the lifting frame (9) is positioned below, and the counterweight block (14) can balance the weight of the lifting frame (9), reduce the required power of the lifting motor (12) and improve the safety.

3. A flat plate tidying system according to claim 2, characterized in that the lifting frame (9) and the lifting chain wheel chain (13) are connected through a connecting block, and the output shaft of the lifting motor (12) is connected with the chain wheel in the lifting chain wheel chain (13), so that the lifting frame (9) is driven by the lifting chain wheel chain (13) to move up and down inside the large frame (11).

4. The flat plate tidying system according to claim 3, wherein the driving gear (18), the roller driving motor (19), the telescopic fixing plate (20), the lifting fixing plate (21), the lifting slide rail and the rack (22), the lifting gear (23), the power lifting motor (24) and the air cylinder (25) are combined together to form two sets of lifting driving components which are respectively arranged at the left side and the right side of the bottom of the main frame (16), and the lifting driving components can move up and down along the slide rail on the main frame (16);

the conveying roller (4), the transmission bevel gear (5), the driving shaft (6), the roller wheel frame (15) and the transmission gear (17) jointly form a roller conveying storage assembly.

5. The flat plate sorting system according to claim 4, wherein a plurality of conveying rollers (4) arranged at a certain interval are fixed on a roller frame (15) through bearings to form a product conveying roller way, a transmission bevel gear (5) fixed at the end part of each conveying roller (4) is meshed with a transmission bevel gear (5) fixed on a driving shaft (6), the driving shaft (6) is fixed on the roller frame (15) through bearings, and two transmission gears (17) are fixed on the driving shaft (6) and are respectively positioned close to the product input side and the product output side on the left side and the right side of the driving shaft (6) and are aligned with driving gears (18) in two sets of lifting driving assemblies; a plurality of roller conveying and storing components are fixed inside the main frame (16) orderly up and down according to a certain distance.

6. A flat panel collating system according to claim 4 wherein the drive gear (18) and the roller drive motor (19) are both fixed to the telescopic mounting plate (20), the roller drive motor (19) being adapted to rotate the drive gear (18); the telescopic fixing plate (20) is fixed on the lifting fixing plate (21) through a linear slide rail slide block, the telescopic fixing plate (20) is connected with a piston rod of the air cylinder (25), and the air cylinder (25) can drive the telescopic fixing plate (20) to horizontally move on the lifting fixing plate (21) back and forth along the slide rail.

7. A flat panel tidying system according to claim 1, characterized in that the conveying rollers (4), the transmission bevel gears (5) and the driving shafts (6) in the conveying components of the sheet inlet lifter (1) and the sheet outlet lifter (3) can be replaced by a ring-type roller structure or a conveying belt structure.

8. A flat panel sheet handling system according to claim 1, wherein the feed rollers (4) in the sheet entry elevator (1) and the sheet exit elevator (3) are additionally provided with a traverse sheet arrangement for further functions.