CN218464643U - Safety protection type scraper blade reclaimer - Google Patents
Safety protection type scraper blade reclaimer Download PDFInfo
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- CN218464643U CN218464643U CN202222662364.9U CN202222662364U CN218464643U CN 218464643 U CN218464643 U CN 218464643U CN 202222662364 U CN202222662364 U CN 202222662364U CN 218464643 U CN218464643 U CN 218464643U
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- reclaimer
- scraper reclaimer
- scraper
- frame
- safety protection
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Abstract
The application discloses safety protection type scraper reclaimer, including removing the frame, install the suspension on removing the frame, suspension system and scraper reclaimer, the protection frame is all installed to the both sides of scraper reclaimer, install travel switch in the protection frame, the last stay cord that is connected with of travel switch, the one end of stay cord is fixed in scraper reclaimer one side, and install distance to ground measuring mechanism on the scraper reclaimer, the angle measuring mechanism who measures scraper reclaimer turned angle is still installed to one side of removing the frame, the belt weigher is still installed to the one side that is located scraper reclaimer that removes the frame, the discharge end of belt weigher and scraper reclaimer corresponds. The utility model discloses can monitor scraper blade reclaimer running angle and material taking amount to realize the digital demonstration of remote control and data, be favorable to follow-up automated production's improvement, and the injury that the scraper blade reclaimer can reduce the collision and bring at the in-process that removes, its shift position of effectual control.
Description
Technical Field
The utility model relates to a material technical field is got in the production, especially relates to a safety protection type scraper blade reclaimer.
Background
The scraper reclaimer is mainly used in the industrial industries of cement building materials, coal, electric power, metallurgy, steel, chemical industry and the like. The device can be used for carrying out homogenization treatment on various materials, such as bauxite, clay, iron ore, raw coal and other materials with different types and different densities, and carrying out pre-homogenization treatment on the materials in the same stock yard to adapt to different working condition requirements. Is an indispensable device in the production of cement building materials.
In the intelligent factory transformation in-process, the problem that current scraper reclaimer can not satisfy the demand, it is concrete, equipment is the manual work field changing at ordinary times of trading, consequently can adjust its angle in the adjustment process, make it trade after satisfying the passing condition, and also the unloading in-process pushes away the material height through the conveyer belt of visual observation, thereby judge the volume of getting material of taking control scraper reclaimer and get the material size, consequently the hardware of the equipment of present operation can't satisfy the requirement of intelligent factory, for this we have proposed a safety protection type scraper reclaimer and have solved above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The application provides a safety protection type scraper blade reclaimer has solved scraper blade reclaimer and has passed through manual operation, when carrying out automated operation, the problem of production can't be satisfied to the hardware facilities.
The application provides a safety protection type scraper blade reclaimer, including removing the frame, install suspension, suspension and scraper blade reclaimer on removing the frame, the protection frame is all installed to scraper blade reclaimer's both sides, install travel switch in the protection frame, the last stay cord that is connected with of travel switch, the one end of stay cord is fixed scraper blade reclaimer one side, just install on the scraper blade reclaimer to ground distance measurement mechanism, remove one side of frame and still install the measurement scraper blade reclaimer turned angle's angle measurement mechanism, remove being located of frame the belt weigher is still installed to one side of scraper blade reclaimer, the belt weigher with the discharge end of scraper blade reclaimer corresponds.
Preferably, ground distance measurement mechanism is including installing a plurality of mounting panels of scraper reclaimer both sides, range radar is installed to the bottom of mounting panel.
Preferably, the angle measuring mechanism comprises an angle sensor installed on the movable frame, an adjusting rod is installed on the angle sensor, two limiting blocks are installed on the scraper reclaimer, and the adjusting rod is located between the two limiting blocks.
Preferably, a support frame is fixed on one side of the moving frame, and the belt weigher is installed on the support frame.
Preferably, shielding nets are installed on two sides of the belt weigher.
Preferably, the travel switches on the same side are two, and the pull rope is fixed between the two travel switches.
Preferably, a ladder stand is installed on one side of the suspension, and a guardrail is further fixed on the suspension.
Preferably, the pull rope is a plastic-coated steel wire rope or a nylon rope.
According to the technical scheme, the application provides a safety protection type scraper reclaimer, this application is in operation process, scraper reclaimer controls through suspension system according to former control mode or remote control mode, in getting the material in-process, the accessible is to ground apart from measuring mechanism measurement with the concrete of charge level, adjust in real time, thereby still can measure the lifting angle of scraper reclaimer through angle measuring mechanism and acquire the pile angle and the height of material, when getting the material, the material is earlier in the conveyor belt that falls into the below after weighing through the belt weigher, through the weighing of belt weigher, detect material flow, when material flow is too big, can be timely detection and control the collection size, in the in-process that equipment removed, scraper reclaimer in case takes place the touching, can touch the stay cord, can stimulate travel switch behind the stay cord atress, thereby reach the purpose of control equipment moving direction or operating condition.
Compared with the prior art, the beneficial effects of the utility model are that:
1. through the arrangement of the travel switch and the pull rope, trigger type protection is formed on two sides of the scraper reclaimer, so that the loss caused by collision can be effectively reduced, and the sensing capability of equipment is improved;
2. through the arrangement of the ground distance measuring mechanism and the angle measuring mechanism, the distance between the scraper reclaimer and the charge level can be measured according to the ground distance measuring mechanism, collision with materials is avoided, the materials are slowly close to the materials, the angle of the scraper reclaimer can be measured according to the angle measuring mechanism, and transition is facilitated;
3. through the setting of belt weigher, the scraper blade reclaimer material is through sending to the conveyer belt after weighing, can real time monitoring material flow size, is convenient for in time adjust.
To sum up, the utility model discloses can monitor scraper blade reclaimer running angle and material-taking amount to realize the digital demonstration of remote control and data, be favorable to follow-up automated production's improvement, and the injury that the scraper blade reclaimer can reduce the collision and bring at the in-process that removes, its shift position of effectual control.
Drawings
In order to more clearly illustrate the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any creative effort.
Fig. 1 is a schematic structural view of a safety protection type scraper reclaimer provided by the present invention;
fig. 2 is a schematic structural view of a scraper reclaimer of a safety protection type scraper reclaimer provided by the present invention;
fig. 3 is a schematic structural view of a belt scale of a safety protection type scraper reclaimer provided by the present invention;
in the figure: the device comprises a moving frame 1, a suspension system 2, a guardrail 3, a ladder 4, a suspension 5, a pull rope 6, a mounting plate 7, a protective frame 8, a distance measuring radar 9, a scraper reclaimer 10, a shielding net 11, a belt scale 12, a support frame 13, a travel switch 14, an angle sensor 15, an adjusting rod 16 and a limiting block 17.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
Referring to fig. 1-3, a safety protection type scraper reclaimer, which is mainly used for discovering that the existing hardware equipment can not meet the requirements of automatic production in the production process of an upgrading factory, and in the equipment transformation process, because the rope of a suspension system 2 can not accurately record the angle of the reclaimer and can not know the size of the material taking amount, the reclaimer can not be remotely controlled, and in the unattended operation of the reclaimer, once collision happens, the reclaimer can not be timely controlled and can easily cause equipment damage and influence the normal operation of the equipment, the safety protection type scraper reclaimer is improved and comprises a moving frame 1, a suspension 5, a suspension system 2 and a scraper reclaimer 10 which are arranged on the moving frame 1, protection frames 8 are arranged on two sides of the scraper reclaimer 10, the protection frames 8 are in an L shape and are welded on two sides of the scraper reclaimer 10, and when collision occurs, the protection frames 8 are stressed and deformed for buffering, the damage of collision to equipment is reduced, a travel switch 14 is installed in a protection frame 8, when the protection frame 8 is deformed due to large collision, the travel switch 14 is triggered, the equipment stops working or stops moving, a pull rope 6 is connected to the travel switch 14, when a barrier or other equipment is arranged on a path in the moving process of a scraper reclaimer 10, the scraper reclaimer collides with the pull rope 6, the travel switch 14 is pulled by the pull rope 6 and triggered, the purpose of controlling the movement of the scraper reclaimer 10 can be achieved, one end of the pull rope 6 is fixed on one side of the scraper reclaimer 10, the pull rope 6 needs to keep certain tension, therefore, the pull rope 6 is a plastic-coated steel wire rope or a nylon rope, the weight is light, the strength is high, the tension can be kept well, the release distance between the scraper reclaimer 10 and the charge level after changing fields is not easy to control, therefore, a ground distance measuring mechanism is installed on the scraper reclaimer 10, when scraper reclaimer 10 closes on the material pile, slowly release, make it reach and get and finely tune according to the material size after the material, because this application to ground apart from measuring mechanism not accurate measuring device, only can measure in certain extent, therefore this application removes one side of frame 1 and still installs the angle measuring mechanism of measurement scraper reclaimer 10 turned angle, the angle that can real-time supervision scraper reclaimer 10 adjusted, be convenient for calculate the material pile condition, and the operational aspect, remove one side that is located scraper reclaimer 10 of frame 1 and still install belt weigher 12, the material of scraper reclaimer 10 is weighed through belt weigher 12 earlier, send gained data to the regulation center and show, can record the material condition of getting of scraper reclaimer 10, get through the rotational speed regulation of control scraper reclaimer 10, belt weigher 12 corresponds with the discharge end of scraper reclaimer 10, make the material mode of getting of scraper reclaimer 10 digital, accurate control.
The utility model discloses in, to ground distance measurement mechanism including installing a plurality of mounting panels 7 in scraper reclaimer 10 both sides, mounting panel 7 is steel sheet or angle steel welding in the both sides of scraper reclaimer 10, range radar 9 is installed to the bottom of mounting panel 7, measure for improving and cover whole scraper reclaimer 10, consequently, range radar 9 is a plurality of, a plurality of positions homoenergetic at scraper reclaimer 10 aircraft nose direction detect, the response radar for backing a car that the range radar 9 chooseed for use in this application, the reliability is high, and is with low costs.
The utility model discloses in, angle measurement mechanism is including installing angle sensor 15 on removing frame 1, angle sensor 15, for pivot formula angular measurement mode, install regulation pole 16 on the angle sensor 15, adjust pole 16 and fix in angle sensor 15's pivot, install two stoppers 17 on the scraper blade reclaimer 10, it is located between two stoppers 17 to adjust pole 16, the angle that removes frame 1 can not change when scraper blade reclaimer 10 rotates, consequently, can drive 15 angular measurement units of angle sensor and rotate, thereby reach angle measurement's purpose.
The utility model discloses in, one side of removing frame 1 is fixed with support frame 13, and belt weigher 12 is installed on support frame 13, and belt weigher 12 passes through support frame 13 to be fixed on removing frame 1, corresponds with scraper reclaimer 10, for reducing the outer hourglass that the material arouses on falling belt weigher 12, and the both sides of belt weigher 12 are all installed and are hidden net 11, shelter from during the blanking of belt weigher 12.
In some embodiments, there are two travel switches 14 on the same side, and the pull rope 6 is fixed between the two travel switches 14, and the embodiment is controlled by two travel switches 14, and the other end of the pull rope 6 is fixed by another travel switch 14
In some embodiments, in order to facilitate maintenance, a ladder 4 is installed on one side of the suspension 5, and a guardrail 3 is further fixed on the suspension 5, so that maintenance can be conveniently performed on the upper side of the suspension 5.
According to the technical scheme, this application is in operation process, scraper reclaimer 10 controls through suspension system 2 according to former control mode or remote control mode, in the material taking process, the accessible is to the ground apart from measuring mechanism measurement with the material level concrete, adjust in real time, still can measure the lifting angle of scraper reclaimer 10 through angle measuring mechanism thereby acquire the angle of pile up and the height of material, when getting the material, the material is earlier in the conveyor belt that falls into the below after weighing through belt weigher 12, through the weighing of belt weigher 12, detect material flow, when material flow is too big, detection that can be timely and control the collection size, in the process that equipment removed, scraper reclaimer 10 in case take place the touching, can touch stay cord 6, can stimulate travel switch 14 behind stay cord 6 atress, thereby reach the purpose of controlgear moving direction or operating condition.
Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims.
It will be understood that the present application is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The above-described embodiments of the present application do not limit the scope of the present application.
Claims (8)
1. The utility model provides a safety protection type scraper blade reclaimer, is including removing frame (1), installs suspension (5), suspension system (2) and scraper blade reclaimer (10) on removing frame (1), its characterized in that: protection frame (8) are all installed to the both sides of scraper reclaimer (10), install travel switch (14) in protection frame (8), be connected with stay cord (6) on travel switch (14), the one end of stay cord (6) is fixed scraper reclaimer (10) one side, just install on scraper reclaimer (10) and keep away from measuring mechanism to the ground, the measurement is still installed to one side of removing frame (1) scraper reclaimer (10) turned angle's angle measuring mechanism, remove being located of frame (1) belt weigher (12) are still installed to one side of scraper reclaimer (10), belt weigher (12) with the discharge end of scraper reclaimer (10) corresponds.
2. Safety guarded scraper reclaimer machine, according to claim 1, characterized in that, the ground distance measuring mechanism comprises a plurality of mounting plates (7) mounted on both sides of the scraper reclaimer machine (10), the bottom of the mounting plates (7) is mounted with a ranging radar (9).
3. The safety protection type scraper reclaimer of claim 1, characterized in that, the angle measurement mechanism comprises an angle sensor (15) mounted on the movable rack (1), an adjusting rod (16) is mounted on the angle sensor (15), two limit blocks (17) are mounted on the scraper reclaimer (10), and the adjusting rod (16) is located between the two limit blocks (17).
4. The safety protection type scraper reclaimer of claim 1, characterized in that, a support frame (13) is fixed on one side of the moving rack (1), and the belt weigher (12) is installed on the support frame (13).
5. The safety protection type scraper reclaimer of claim 4, characterized in that, the both sides of the belt weigher (12) are installed with shielding nets (11).
6. The safety protection type scraper reclaimer of claim 1, characterized in that, there are two said travel switches (14) on the same side, and said pull rope (6) is fixed between two said travel switches (14).
7. The safety protection type scraper reclaimer of claim 1, characterized in that, a ladder (4) is installed on one side of the suspension (5), and a guardrail (3) is fixed on the suspension (5).
8. The safety protection type scraper reclaimer of any one of claims 1 or 6, characterized in that, the pull rope (6) is a plastic coated steel wire rope or a nylon rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222662364.9U CN218464643U (en) | 2022-10-10 | 2022-10-10 | Safety protection type scraper blade reclaimer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222662364.9U CN218464643U (en) | 2022-10-10 | 2022-10-10 | Safety protection type scraper blade reclaimer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218464643U true CN218464643U (en) | 2023-02-10 |
Family
ID=85146307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222662364.9U Active CN218464643U (en) | 2022-10-10 | 2022-10-10 | Safety protection type scraper blade reclaimer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218464643U (en) |
-
2022
- 2022-10-10 CN CN202222662364.9U patent/CN218464643U/en active Active
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