CN218461140U - Welding operation system - Google Patents

Abstract

The utility model relates to a welding operation system, including one sway the facility, a welding machine equipment, a solder machine and two at least metal plate bodies, install the balanced fixer of this facility of swaing at the other end of this swing arm, and this balanced fixer is equipped with a first clamping part and a second clamping part, and the swing of the machine of swaing through this facility of swaing, let the welding gun head that the first clamping part of this balanced fixer installed, and the welding material in the snake pipe that the second clamping part of this balanced fixer installed, can produce the welding swing along with this machine of swaing when the concatenation department of this two at least metal plate bodies welds, and form the line on the welded welding bead, make to have the effect that the emulation people do the welding swing, and reach automatic weld's function.

Description

Welding operation system

Technical Field

The present invention relates to a welding operation system, and more particularly to a welding operation system having an automatic welding function and adapted to metal welding work or the like.

Background

The economic cost of welding is an important factor for industrial application at present, but factors influencing the welding cost are many, such as equipment, manpower, raw material and energy costs, and the cost of welding equipment varies greatly for different processes, manual arc welding and gas welding are relatively low in cost, and laser welding and electron beam welding are relatively high in cost.

For manual welding, labor costs tend to be a significant portion of the total cost, and thus, reductions in manual welding costs tend to focus on reducing the time of the welding operation, with effective methods including increasing welding speed, optimizing welding parameters, and the like. And the slag removal after welding is a time-consuming and labor-consuming work.

Therefore, in view of the above technical problems, the present applicant has proposed a welding operation system with an automatic welding function, which is easy for a user to operate and assemble, and is a system of careful research and design to provide convenience for the user, and is an initiative developed by the present applicant.

SUMMERY OF THE UTILITY MODEL

The main objective of the present invention is to provide a welding operation system, including a facility of swaing, a welding machine equipment, a solder machine and two at least metal plate bodies, install the balanced fixer of the facility of should swaing at the other end of this swing arm, and this balanced fixer is equipped with a first clamping part and a second clamping part, and the swing of the machine of swaing through this facility of swaing, let the welding gun head that the first clamping part of this balanced fixer installed, and the welding material in the snake tube that the second clamping part of this balanced fixer installed, can produce the welding swing along with this machine of swaing when the concatenation department of this two at least metal plate bodies welds, and form the line on the welded welding bead, make to have the effect that the emulation people is the welding swing, and reach automatic welding's function, and then increase holistic practicality.

Another object of the present invention is to provide a welding operation system, the swing facility set is disposed on an actuating device, the actuating device is combined with a frame, the swing facility is connected to a control device, the swing facility is operated by the control device, when the swing facility is operated, the actuating device is also actuated simultaneously, and a leveling device is coupled to the other end of the fixing arm of the actuating device, and the leveling device moves through the fixing arm of the actuating device, when the fixing arm of the actuating device moves, the leveling device can keep following the offset, i.e. the offset follows the weld bead on the inner side of two metal plates or on the outer side of two metal plates, and the following offset includes any one of the offsets of up, down, left, right, forward, and backward, the offset is any one of the offsets of 0.1 millimeter (mm) to 30 millimeters (mm), so as to have the function of automatically following the offset, thereby increasing the overall usability.

The utility model discloses a still another purpose, lie in providing a welding operation system, the gas cylinder through this welding machine equipment has inert gas, active gas wherein arbitrary or its mixture, and the welding gun head of this welding machine equipment can cooperate and install different welding gun heads when being inert gas or active gas in this gas cylinder, like argon arc welding gun head or carbon dioxide welding gun head, and the welding machine cooperation inert gas of this welding machine equipment or active gas set up, wherein this welding machine can be argon arc welding machine, the carbon dioxide welding machine, electric welding machine etc. mainly be through coming as protective gas with inert gas or active gas. The feeder of the welding machine is provided with a switch and a bearing, the switch controls the bearing to operate so as to drive the welding material to automatically advance, so that the welding material is sent into the tube body through the feeder and then penetrates out of the welding head at one end of the coil pipe, and the welding machine has the function of automatically supplementing the welding material, thereby increasing the whole usability.

For a better understanding of the features, characteristics and technical content of the present invention, reference should be made to the following detailed description of the present invention along with the accompanying drawings, which are provided for reference and illustration purposes only and are not intended to limit the present invention.

Drawings

Fig. 1 is a schematic perspective view of the welding operation system of the present invention.

Fig. 2 is a partially enlarged schematic view of the welding operation system of the present invention.

Fig. 3 is another partially enlarged view of the vertical perspective view of the present invention.

Fig. 4 is a schematic diagram of a welding operation of the welding operation system of the present invention.

Fig. 5 is a partially enlarged schematic view of the welding operation of the present invention.

Fig. 6 is an appearance schematic diagram of a first form of the flat-keeping device of the present invention.

Fig. 7 is a schematic view of a first form of the flat-holder of the present invention in a welding operation.

Fig. 8 is an appearance schematic diagram of a second form of the flat-holder of the present invention.

Fig. 9 is a schematic view of a second form of the flat-holder of the present invention in a welding operation.

[ description of reference ]

10: a frame body;

11: a longitudinal axis;

111: a power plant;

112: a screw;

113: a moving body;

12: a horizontal axis;

121: a power plant;

122: a track;

123: a plate body;

124: a control line;

125: a wire slot;

20: an actuation device;

21: an extension body;

211: an adjusting block;

2111: a knob;

212: a frame;

2121: a spring;

22: a load-bearing platform;

23: a fixed arm;

231: a first fixed arm;

232: a second fixed arm;

24: a clamping portion;

30: a flatting device;

31: a rod body;

32: an L-shaped block body;

321: an outer side surface;

322: a first inner side;

323: a second inner side;

324: an inner side surface;

325: a first outer side;

326: a second outer side;

33: a first swivel;

34: a second swivel;

35: a third swivel;

40: a control device;

41: a power switch;

42: starting a switch;

43: a rotating speed switch;

50: a swing facility;

51: a wobbler;

511: a rotator;

52: a swing arm;

53: a balancing fixture;

531: a first clamping portion;

532: a second clamping portion;

60: a welder device;

61: welding gun heads;

611: a pipe body;

62: a welding machine;

63: a gas cylinder;

631: a tube body;

70: a welding machine;

71: a solder head;

72: a coil pipe;

73: a pipe body;

74: a feeder;

741: a switch;

742: a bearing;

75: welding materials;

80: a metal plate body;

81: and (4) texture.

Detailed Description

Referring to fig. 1 to 9, schematic diagrams of embodiments of the present invention are shown, and the preferred embodiment of the welding operation system of the present invention is suitable for performing metal welding operation or the like, and has an automatic welding function.

The welding operation system of the present invention mainly includes a swing device 50, a welding device 60, a welding machine 70 and at least two metal plates 80 (as shown in fig. 2 to 5), the swing device 50 is assembled on an actuating device 20, the actuating device 20 is assembled with a frame 10, the swing device 50 is connected with a control device 40, the swing device 50 is operated by the control device 40, when the swing device 50 is operated, the actuating device 20 is also actuated, wherein the frame 10 is provided with a longitudinal axis 11 and a transverse axis 12 (as shown in fig. 1), the longitudinal axis 11 is provided with a power device 111, a screw 112 and a moving body 113, the moving body 113 is movable on the screw 112, and the power device 111 provides the power for the moving body 113 to move, furthermore, the power device 111 is operated and controlled by a power controller (not shown), the horizontal shaft 12 is provided with a power device 121, a rail 122, a plate 123 and a control wire 124, the plate 123 is movably disposed on the rail 122, the power device 121 is mounted on the plate 123 and provides power for moving the plate 123, the control wire 124 is connected with the plate 123 to control the movement of the plate 123, and the control wire 124 is provided with a slot 125 to protect the control wire 124 from being pulled and damaged when the plate 123 moves through the slot 125, furthermore, the power device 121 is operated and controlled by a power controller (not shown), wherein the power controller (not shown) is connected with the control wire 124, and the moving body 113 of the vertical shaft 11 is combined with the rail 122 of the horizontal shaft 12, the movable body 113 is a long body, the track 122 is also a long body, and the movable body 113 is assembled below the track 122, so that the track 122 can follow the movable body 113 to move up and down.

The actuating device 20 further includes an extending body 21, a supporting platform 22 and a fixing arm 23 (as shown in fig. 1 and 2), one end of the extending body 21 is mounted on the plate 123 of the cross shaft 12, the other end of the extending body 21 is combined with the supporting platform 22, and one end of the fixing arm 23 is fixed on the supporting platform 22, wherein the fixing arm 23 has two embodiments, the first embodiment (not shown) includes only one fixing arm 23 and extends through the fixing arm 23, and the fixing arm 23 extends and is assembled with a clamping portion 24 to clamp an object through the clamping portion 24. In a second embodiment, the fixing arm 23 is composed of a first fixing arm 231 and a second fixing arm 232 (as shown in fig. 2 and fig. 3), the first fixing arm 231 and the second fixing arm 232 are combined to extend through the first fixing arm 231 and the second fixing arm 232, and the second fixing arm 232 is extended and assembled with a holding portion 24 to hold an object through the holding portion 24, so that the fixing arm 23 can have a length extending effect.

The extension body 21 of the actuating apparatus 20 is composed of at least one adjusting block 211 and a frame 212 (as shown in fig. 2 and 3), wherein the at least one adjusting block 211 is provided with at least one knob 2111, and the at least one adjusting block 211 is finely adjusted by the at least one knob 2111 so that the at least one adjusting block 211 can be extended, that is, the at least one adjusting block 211 has the weight matched with the whole extension body 21 to adjust the load and the weight thereof, and can extend the arrangement of the at least one adjusting block 211 so as to achieve the purpose of balancing the extension body 21, one end of the adjusting block 211 is mounted on the plate body 123 of the transverse shaft 12, and the other end of the adjusting block 211 is combined with the frame 212, the frame 212 is V-shaped, the lower part of the V-shaped frame 212 is hollow, the V-shaped frame 212 is internally provided with at least one spring 2121 (as shown in fig. 1 and 2), or both ends of the V-shaped frame 212 are provided with a spring 2121, and the elastic force of the V-shaped frame 212 can be reduced by the elastic impact force of the V-shaped frame 212 (as shown in fig. 1).

Furthermore, the other end of the fixing arm 23 of the actuating device 20 is combined with a flat holder 30 (as shown in fig. 2 and 3), and the flat holder 30 moves through the fixing arm 23 of the actuating device 20, and at least two metal plates 80 are matched to arrange different flat holders 30, a first form (as shown in fig. 6 and 7) of the flat holder 30 is that when two metal plates 80 are spliced, the flat holder 30 is placed on the inner side surfaces of the two metal plates 80, wherein the flat holder 30 is provided with a rod 31, an L-shaped block 32, a first rotator 33 and a second rotator 34, the rod 31 is fixed on the outer side surface 321 of the L-shaped block 32, the first rotator 33 is arranged on the first inner side surface 322 of the L-shaped block 32 and faces a first direction, the second rotator 34 is arranged on the second inner side surface 323 of the L-shaped block 32 and faces a second direction, wherein the first rotator 33 and the second rotator 34 are sleeved with any one of the rubber ring body and the circular metal body, and the second rotator 34 is capable of moving along with the metal plates 23 when the flat holder 30 moves along with the fixing arm 20.

In a second form (as shown in fig. 8 and 9) of the flat holder 30, when two metal plates 80 are spliced, the flat holder 30 is disposed on the outer side surfaces of the two metal plates 80, wherein the flat holder 30 is provided with a rod 31, an L-shaped block 32, a first rotator 33, a second rotator 34 and a third rotator 35, the rod 31 is fixed on the inner side surface 324 of the L-shaped block 32, the first rotator 33 is disposed on the first outer side surface 325 of the L-shaped block 32 and faces a first direction, the second rotator 34 is disposed on the first outer side surface 325 of the L-shaped block 32 and faces a first direction, and the third rotator 35 is disposed on the second outer side surface 326 of the L-shaped block 32 and faces a second direction, the first rotating body 33, the second rotating body 34 and the third rotating body 35 are sleeved with any one of a rubber ring body and a circular metal body, the rod body 31 is clamped by the clamping part 24 arranged on the fixing arm 23 of the actuating device 20, when the fixing arm 23 of the actuating device 20 moves, the flat-holding device 30 can keep following offset, namely offset along with a weld bead carried out on the outer side surface of the two metal plate bodies 80, the following offset kept by the flat-holding device 30 in the first form and the second form comprises any offset of upward offset, downward offset, leftward offset, rightward offset, forward offset and backward offset, and the offset is any one of 0.1 millimeter (mm) to 30 millimeters (mm), so that the effect of automatically following the weld bead offset is achieved, and monitoring and correction equipment with any energy consumption is not required.

The control device 40 connected to the swing mechanism 50 is disposed on the supporting platform 22 of the actuating device 20, and the control device 40 controls and operates the swing mechanism 50 (as shown in fig. 3 and 4), the control device 40 is provided with at least one power switch 41, at least one start switch 42, at least one speed switch 43 and at least one circuit board (not shown), the power switch 41, the start switch 42 and the speed switch 43 are respectively connected to the circuit board (not shown), the swing mechanism 50 is provided with a swing machine 51, a swing arm 52 and a balance fixer 53, the swing machine 51 is provided with a rotator 511, one end of the swing arm 52 is connected to the rotator 511 of the swing machine 51, the balance fixer 53 is mounted at the other end of the swing arm 52, and the balance fixer 53 is provided with a first clamping portion 531 and a second clamping portion 532. Furthermore, the power output to the control device 40 and the swing machine 51 of the swing facility 50 is controlled by the power switch 41 of the control device 40, and when the start switch 42 of the control device 40 is pressed, the swing machine 51 of the swing facility 50 performs a swing motion, and the rotation speed switch 43 of the control device 40 is used to control the swing motion speed of the swing machine 51 of the swing facility 50, so that the swing speeds of 10, 20, 30, 40, 50 can be adjusted to increase the efficiency.

The welding apparatus 60 further includes a welding torch head 61, a welding machine 62, and a gas cylinder 63, wherein the welding torch head 61 is connected to the welding machine 62 through a tube 611, the welding machine 62 is connected to the gas cylinder 63 through a tube 631 (as shown in fig. 1 and 2), and the gas cylinder 63 contains an inert gas, an active gas, or a mixture thereof, wherein the inert gas is any one of helium, neon, argon, krypton, xenon, and radon, and the active gas is any one of oxygen and carbon dioxide, and the welding torch head 61 of the welding apparatus 60 can be configured to accommodate different welding torch heads 61 when the gas cylinder 63 contains the inert gas or the active gas, such as a welding torch head or a carbon dioxide welding torch head, and the welding machine 62 of the welding apparatus 60 is configured to accommodate the inert gas or the active gas, wherein the welding machine 62 can be an argon welding machine, a carbon dioxide welding machine, an electric welding machine, or the like, and the inert gas or the active gas is mainly used as a shielding gas, and the welding machine 62 according to the embodiment of the present invention takes the argon welding machine as an example. The welding torch head 61 is disposed on the first clamping portion 531 of the balance holder 53, and the position of the welding torch head 61 is positioned by the first clamping portion 531.

The soldering machine 70 is further provided with a solder head 71, a coil 72, a tube 73, a feeder 74 and a soldering material 75, wherein the solder head 71 is connected to one end of the coil 72 (as shown in fig. 1 and 2), one end of the tube 73 is connected to the other end of the coil 72, and the other end of the tube 73 is connected to the feeder 74, wherein the soldering material 75 of the soldering machine 70 is any one of a solder wire and a welding rod, the solder wire is any one of a solid solder wire or a flux-cored solder wire, and the welding rod is any one of a metal strip, a low carbon steel strip, a graphite rod strip and a tungsten rod, furthermore, the feeder 74 of the soldering machine 70 is provided with a switch 741 and a bearing 742, and the switch 741 controls the bearing 742 to operate so as to drive the soldering material 75 to automatically advance, so that the soldering material 75 is fed into the tube 73 through the feeder 74, and the solder head 71 at one end of the coil 72 penetrates out, so that the soldering material 75 is automatically supplemented, and the overall usability is increased. The coil 72 is disposed on the second clamping portion 532 of the balance holder 53, and the position of the coil 72 (as shown in fig. 3) is positioned by the second clamping portion 532, and the coil 72 has a bending characteristic, so that the solder head 71 connected to one end of the coil 72 can be disposed in accordance with the position of the torch head 61 of the welding apparatus 60.

The welding gun head 61 installed on the first clamping portion 531 of the balance holder 53 corresponds to the joint of the at least two metal plates 80 (as shown in fig. 4 and 5), the welding material 75 in the coil 72 installed on the second clamping portion 532 of the balance holder 53 passes through the solder head 71 and corresponds to the joint of the at least two metal plates 80, wherein the joint of the at least two metal plates 80 is the joint position between the metal plates 80 and the metal plates 80, and has five basic joint types, i.e., a butt joint, an overlap joint, an angle joint, an end joint, a T-shaped joint, and the like, and the metal plates 80 need to be tightly bonded by a welding process. Furthermore, by the swing of the swing machine 51 of the swing facility 50, the welding torch head 61 installed on the first clamping portion 531 of the balance holder 53 and the welding material 75 in the coil 72 installed on the second clamping portion 532 of the balance holder 53 can generate welding swing along with the swing machine 51 when welding is performed on the joint of the at least two metal plates 80, and the welding torch head 61 of the welding machine 60 is used to provide any one of inert gas and active gas or a mixture thereof and generate a high-temperature arc, so as to melt and join the welding material 75 on the joint of the at least two metal plates 80 and form a grain 81 on the welded weld bead, wherein the grain 81 is a scale grain (as shown in fig. 4 and 5) or a uniform grain, so that the welding swing effect of a simulation person is achieved, and the automatic welding function is achieved, thereby increasing the overall practicability.

From the above detailed description, it will be apparent to those skilled in the art that the present invention can actually achieve the above objects and comply with the provisions of the patent laws, so as to provide a new and useful patent application.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention; therefore, all simple equivalent changes and modifications made according to the claims and the specification of the present invention should be still within the protection scope of the claims of the present invention.

Claims (14)

1. A welding operation system, comprising:

the swinging device is provided with a swinging machine, a swinging arm and a balance fixer, the swinging machine is provided with a rotating device, one end of the swinging arm is connected with the rotating device of the swinging machine, the balance fixer is arranged at the other end of the swinging arm, and the balance fixer is provided with a first clamping part and a second clamping part;

the welding machine equipment is provided with a welding gun head, a welding machine and a gas cylinder, the welding gun head is connected with the welding machine through a pipe body, the welding machine is connected with the gas cylinder through a pipe body, and the welding gun head is arranged at a first clamping part of the balance fixer;

the welding machine is provided with a welding head, a coil, a pipe body, a feeder and a welding material, wherein the welding head is connected with one end of the coil, one end of the pipe body is connected with the other end of the coil, the other end of the pipe body is connected with the feeder, the welding material is sent into the pipe body through the feeder, the welding material penetrates out of the welding head at one end of the coil, and the coil is arranged at a second clamping part of the balance fixer; and

the welding gun head arranged on the first clamping part of the balance fixer penetrates out of the welding head and corresponds to the splicing position of the at least two metal plate bodies, and the welding gun head arranged on the first clamping part of the balance fixer and the welding material arranged in the snake pipe arranged on the second clamping part of the balance fixer can generate welding swing along with the swinging machine when the splicing position of the at least two metal plate bodies is welded through the swinging of the swinging machine of the swinging facility and form lines on a welding bead.

2. The welding operation system of claim 1, wherein the welding material of the welding machine is further any one of a welding wire and a welding rod, the welding wire is any one of a solid wire and a flux-cored wire, and the welding rod is any one of a metal bar, a low carbon steel bar, a graphite bar and a tungsten bar.

3. The welding operation system of claim 1, wherein the feeder of the welding machine further comprises a switch and a bearing, and the switch controls the bearing to operate to automatically advance the welding material.

4. The welding operation system of claim 1, wherein the texturing is further uniform texturing.

5. The welding operation system of claim 1, wherein the swing mechanism is further connected to a control device, the control device having at least one power switch, at least one start switch, at least one speed switch, and at least one circuit board, the power switch, the start switch, and the speed switch being connected to the circuit board respectively.

6. The welding operation system of claim 1, wherein the swing mechanism is further configured to be mounted on an actuator, the actuator having an extension, a support platform, and a fixed arm, one end of the extension being mounted on the plate of the cross shaft, the other end of the extension being coupled to the support platform, and one end of the fixed arm being fixed to the support platform.

7. The welding operation system of claim 6, wherein the stationary arm of the actuation apparatus is further comprised of a first stationary arm and a second stationary arm, the first stationary arm being combined with the second stationary arm to extend through the first stationary arm and the second stationary arm.

8. The welding operation system of claim 6, wherein the extension of the actuating device further comprises an adjustment block and a frame, one end of the adjustment block is mounted on the plate of the lateral shaft, the other end of the adjustment block is coupled to the frame, and at least one spring is mounted in the frame to enable the frame to move elastically.

9. The welding operation system of claim 8, wherein the adjustment block is further provided with a knob, and wherein the adjustment block is fine tuned by the knob to allow the adjustment block to be extended.

10. The welding operation system of claim 6, wherein the other end of the fixed arm of the actuation device further incorporates a leveler that is moved by the fixed arm of the actuation device and that remains offset while moving.

11. The welding operation system of claim 10, wherein the holding and following offset further comprises an offset of any one of up, down, left, right, forward, and backward, the offset being any one of 0.1 mm to 30 mm.

12. The welding operation system of claim 10, wherein the leveling device further comprises a rod, an L-shaped block, a first rotator and a second rotator, the rod is fixed to an outer side of the L-shaped block, the first rotator is disposed on a first inner side of the L-shaped block and faces in a first direction, and the second rotator is disposed on a second inner side of the L-shaped block and faces in a second direction.

13. The welding operation system of claim 10, wherein the leveling device further comprises a rod, an L-shaped block, a first rotator, a second rotator, and a third rotator, the rod is fixed to an inner side of the L-shaped block, the first rotator is disposed on a first outer side of the L-shaped block and faces in the first direction, the second rotator is disposed on the first outer side of the L-shaped block and faces in the first direction, and the third rotator is disposed on a second outer side of the L-shaped block and faces in the second direction.

14. The welding operation system of claim 6, wherein the actuating device is further combined with a frame, the frame is provided with a longitudinal shaft and a transverse shaft, the longitudinal shaft is provided with a power device, a screw rod and a moving body, the moving body moves along the screw rod, the power device provides power for moving the moving body, the transverse shaft is provided with a power device, a track, a plate and a control wire, the plate is movably arranged on the track, the power device is arranged on the plate and provides power for moving the plate, the control wire is connected with the plate to control the movement of the plate, and the moving body of the longitudinal shaft is combined with the track of the transverse shaft.

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