CN218432151U - Novel starch by-product robot stacking system - Google Patents
Novel starch by-product robot stacking system Download PDFInfo
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- CN218432151U CN218432151U CN202023348909.6U CN202023348909U CN218432151U CN 218432151 U CN218432151 U CN 218432151U CN 202023348909 U CN202023348909 U CN 202023348909U CN 218432151 U CN218432151 U CN 218432151U
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Abstract
The utility model provides a novel starch by-product robot pile up neatly system, including pile up neatly conveying unit, pile up neatly machine people and electrical control system, the pile up neatly system is still including receiving the automatic quantitative packing scale and the automatic sack closer of the starch by-product that leading workshop section was carried for weigh the starch by-product and carry out quantitative bagging-off with different starch by-products (fibre, embryo and albumen powder), pile up neatly conveying unit is including the belt conveyor, the turn conveyer, the location conveyer, the cylinder trimmer of the product that the packing that the automatic quantitative packing scale of receipt and automatic sack closer transmission that set gradually accomplished and treat the pile up neatly conveyer, it is equipped with the colour identification system on the pile up neatly conveyer to treat, the pile up neatly machine people is used for snatching the packing product of treating the pile up neatly conveyer and places on the tray. The utility model discloses process reasonable in design, assembly line operation has realized starch by-product's categorised packing and pile up neatly automation.
Description
Technical Field
The utility model relates to a transportation pile up neatly system of by-product (fibre, embryo and albumen powder) on same transfer chain of packing bagging-off among the maize starch production line specifically is a novel starch by-product robot pile up neatly system.
Background
With the progress of science and technology and the improvement of the automation level of enterprise production, the palletizing robot is more and more widely applied in the automation field. The factory usually needs to put the products such as bagged or boxed products on the tray according to a certain mode and sequence, and then realizes the processing work such as transporting, promoting and warehousing the packaged products. Modern palletizing technology is widely applied to enterprises of large-scale food, beverage, chemical industry, feed and the like. In the past, the automatic stacking operation of the joint robot is adopted, and only one product conveyed by one conveying line can be stacked. In the production and processing process of corn starch, various byproducts such as fiber, germ, albumen powder and the like exist, so that the distinguishing and automatic stacking operation of different packaged products on the same conveying line or different packaged products sent by different conveying lines is needed.
SUMMERY OF THE UTILITY MODEL
To the not enough of above-mentioned prior art, the utility model provides a novel starch by-product robot pile up neatly system has realized starch by-product's categorised packing and pile up neatly automation.
The utility model provides a technical scheme: the utility model provides a novel starch by-product robot pile up neatly system, includes pile up neatly conveying unit, pile up neatly machine people and electrical control system, the pile up neatly system is still including receiving the automatic quantitative packing scale and the automatic sack closer of the starch by-product that anterior segment process transmission comes for weigh the starch by-product and bagging-off different starch by-products (fibre, embryo and albumen powder) and wait the pile up neatly conveyer, pile up neatly conveying unit is including the belt conveyor, the turn conveyer, the location conveyer, the cylinder trimmer of the packing product that receive automatic weighing and the sack closer transmission that set gradually comes and treat the pile up neatly conveyer, it is equipped with the colour identification system on the pile up neatly conveyer to treat for distinguish the starch by-product that the different colour wrapping bags of discernment adorned, makes things convenient for the pile up neatly machine people to carry out categorised pile up neatly to different starch by-products, the pile up neatly machine people is used for snatching the packing product of treating the pile up neatly conveyer and places on the tray.
Furthermore, the stacking system further comprises a safety guardrail unit which separates the working area of the stacking robot, so that the operation safety is ensured.
Further, the palletizing system also comprises an empty tray supply unit which is used for automatically sending and distributing the trays.
Furthermore, a photoelectric bag position detection device is arranged on the belt conveyor and used for detecting the arrival position of the packaging bag on the belt conveyor and preventing the packaging bag from being extruded.
Further, the conveyor to be palletized is a roller conveyor, and a photoelectric switch is arranged on the conveyor to be palletized and used for determining whether the packaged product is in place.
Furthermore, a bag pushing device is arranged on a conveying line of the belt conveyor and used for pushing, compacting and leveling the packaged products which are conveyed to the belt conveyor by the automatic quantitative packaging scale and the automatic bag closer.
Furthermore, the stacking robot is provided with an independent controller for controlling the stacking robot to perform stacking operation, and the controller is communicated with a main control unit of an electrical control system in real time and receives information sent by the main control unit.
Furthermore, the positioning conveyor is a belt-type inclined conveyor, and a photoelectric switch is arranged in the middle of the roller to determine that the packaged product is in place.
Further, the turning conveyor is a roller conveyor.
Furthermore, the starch by-products transmitted by the front-stage process are dried by a tube bundle dryer and then sent into an automatic quantitative packaging scale and an automatic bag sewing machine for packaging and bagging, and the stacked packaged starch by-products are transported out by an elevator system.
The utility model has reasonable process design and assembly line operation, realizes the automatic classification packaging and stacking of starch byproducts, saves labor, liberates heavy physical labor and avoids various errors possibly caused by manual operation; the production efficiency is improved, the system works stably and reliably, the utilization rate of equipment is improved, the investment is saved, and the energy consumption and the labor are reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
in the figure: the automatic bag stacking and conveying system comprises a stacking robot, 2 automatic quantitative packaging scales and automatic bag sewing machines, 3 belt conveyors, 4 turning conveyors, 5 positioning conveyors, 6 roller shaping machines, 7 waiting stacking conveyors, 8 color recognition systems, 9 photoelectric bag position detection devices and 10 bag pushing devices.
Detailed Description
The technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
The novel starch byproduct robot stacking system shown in fig. 1 comprises a stacking conveying unit, a stacking robot 1 and an electrical control system, and further comprises an automatic quantitative packaging scale and an automatic bag sewing machine 2 for receiving starch byproducts transmitted by front-section processes, the automatic quantitative packaging scale and the automatic bag sewing machine are used for weighing the starch byproducts and bagging different starch byproducts, the stacking conveying unit comprises a belt conveyor 3, a turning conveyor 4, a positioning conveyor 5, a roller shaper 6 and a stacking conveyor 7 which are sequentially arranged and used for receiving packaged products transmitted by an automatic weighing and bagging machine, a color recognition system 8 is arranged on the stacking conveyor 7 and used for distinguishing and recognizing the starch byproducts packaged by packaging bags with different colors, the stacking robot is convenient to classify the different starch byproducts, and the stacking robot 1 is used for grabbing the packaged products to be placed on a tray of the stacking conveyor 7.
The stacking system further comprises a safety guardrail unit which separates the working area of the stacking robot, so that the operation safety is ensured.
The palletizing system further comprises an empty tray supply unit which is used for automatically sending and distributing the trays.
And the belt conveyor 3 is provided with a photoelectric bag position detection device 9 for detecting the arrival position of the packaging bag on the belt conveyor and preventing the packaging bag from being extruded.
The conveyor 7 to be stacked is a roller conveyor, and a photoelectric switch is arranged on the conveyor 7 to be stacked and used for determining whether the packaged products are in place.
And a bag pushing device 10 is arranged on a conveying line of the belt conveyor 3 and used for pushing, backing, compacting and leveling the packaged products which are automatically weighed and are conveyed to the belt conveyor 3 by the bagging machine 2.
The palletizing robot 1 is provided with an independent controller for controlling the palletizing robot to carry out palletizing operation, and the controller is communicated with a main control unit of an electrical control system in real time and receives information sent by the main control unit.
The positioning conveyor 5 is a belt-type inclined conveyor, and a photoelectric switch is arranged in the middle of the roller to determine that the packaged product is in place. The turning conveyor 4 is a roller conveyor.
The electric control system is a PLC control system, the stacking robot, the tray supply equipment, the stacking conveying unit, various detection elements and pneumatic elements are combined together, and the stacking robot is adopted to realize the distinguishing and automatic stacking of different products under the control of the main control unit.
The roller shaping machine 6 arranges and straightens the conveyed packaged products, so that the direction and the position of the packaged products are more accurate when the packaged products enter a stacking grabbing area, and the bagged products are flattened to ensure that the stacking shape is neat after stacking.
Starch byproduct that anterior segment process transmission comes sends into automatic ration packing scale and automatic sack closer 2 and packs the bagging-off earlier through tube bank desiccator drying back again, and the good packing starch byproduct of pile up neatly transports away through the lifting machine system.
The utility model discloses during the specific use, by-product fibre from starch course of working produces, albumen powder and embryo etc. are through packing sack filling machine packing bag through automatic weighing and bagging machine after the tube bank desiccator is dry, different starch by-products adopt the wrapping bag of different colors to pack, then carry on belt conveyor, it is neat even to push down the compaction through pushing away the bagging apparatus, turning conveyor, location conveyer and the conveyer of treating the pile up neatly convey the transportation in proper order, starch by-product through the different colour package packing of colour identification system discernment, pile up neatly respectively through the pile up neatly robot, the good packing product of pile up neatly can be transported out through lifting machine system as required.
The above description is only the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the improvement concept of the present invention within the technical scope disclosed in the present invention.
Claims (10)
1. The utility model provides a novel starch by-product robot pile up neatly system, includes pile up neatly conveying unit, pile up neatly machine people (1) and electrical control system, its characterized in that: the stacking system further comprises an automatic quantitative packaging scale and an automatic bag sewing machine (2) for receiving starch byproducts from front-section process transmission, the automatic quantitative packaging scale and the automatic bag sewing machine are used for weighing the starch byproducts and bagging different starch byproducts, the stacking conveying unit comprises a belt conveyor (3) which is used for receiving the packaging products from the automatic quantitative packaging scale and the automatic bag sewing machine and is sequentially arranged, a turning conveyor (4), a positioning conveyor (5), a roller shaping machine (6) and a stacking conveyor (7), a color recognition system (8) is arranged on the stacking conveyor (7) and is used for distinguishing the starch byproducts packaged by packaging bags with different colors, the stacking robot can conveniently classify and stack different starch byproducts, and the stacking robot (1) is used for grabbing the packaging products to be placed on a tray of the stacking conveyor (7).
2. The novel starch byproduct robotic palletizing system as in claim 1, wherein: the stacking system further comprises a safety guardrail unit which separates the working area of the stacking robot, so that the operation safety is ensured.
3. The novel starch byproduct robotic palletizing system as in claim 1, wherein: the palletizing system further comprises an empty tray supply unit which is used for automatically sending and distributing the trays.
4. The novel starch byproduct robotic palletizing system as in claim 1, wherein: be equipped with photoelectricity bag position detection device (9) on belt conveyor (3) for detect the arrival position of wrapping bag on the belt conveyor, prevent the wrapping bag extrusion.
5. The novel starch by-product robotic palletizing system as in claim 1, wherein: the conveyor (7) to be palletized is a roller conveyor, and a photoelectric switch is arranged on the conveyor (7) to be palletized and used for determining whether the packaged products are in place.
6. The novel starch byproduct robotic palletizing system as in claim 1, wherein: and a bag pushing device (10) is arranged on the conveying line of the belt conveyor (3) and used for pushing, compacting and leveling the packaged products which are transmitted to the belt conveyor (3) by the automatic quantitative packaging scale and the automatic bag sewing machine (2).
7. The novel starch byproduct robotic palletizing system as in claim 1, wherein: the stacking robot (1) is provided with an independent controller for controlling the stacking robot to perform stacking operation, and the controller is communicated with a main control unit of an electrical control system in real time and receives information sent by the main control unit.
8. The novel starch byproduct robotic palletizing system as in claim 1, wherein: the positioning conveyor (5) is a belt-type inclined conveyor, and a photoelectric switch is arranged in the middle of the roller to determine that the packaged product is in place.
9. The novel starch byproduct robotic palletizing system as in claim 1, wherein: the turning conveyor (4) is a roller conveyor.
10. The novel starch by-product robotic palletizing system as in claim 1, wherein: starch byproducts transmitted in the front-stage process are dried by a tube bundle dryer and then sent into an automatic quantitative packaging scale and an automatic bag sewing machine (2) to be packaged and bagged, and the stacked packaged starch byproducts are transported out by an elevator system.
Priority Applications (1)
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CN202023348909.6U CN218432151U (en) | 2020-12-31 | 2020-12-31 | Novel starch by-product robot stacking system |
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CN202023348909.6U CN218432151U (en) | 2020-12-31 | 2020-12-31 | Novel starch by-product robot stacking system |
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CN218432151U true CN218432151U (en) | 2023-02-03 |
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