CN218377370U

CN218377370U - Full-automatic rotating disc type ball bearing retainer assembling machine

Info

Publication number: CN218377370U
Application number: CN202222869132.0U
Authority: CN
Inventors: 刘亮亮
Original assignee: Cixi Renhe Automation Technology Co ltd
Current assignee: Cixi Renhe Automation Technology Co ltd
Priority date: 2022-10-28
Filing date: 2022-10-28
Publication date: 2023-01-24
Anticipated expiration: 2032-10-28

Abstract

The utility model discloses a full-automatic turntable type ball bearing retainer assembly machine, which comprises a bottom frame, wherein a turntable is arranged at the top of the bottom frame in a rotating manner, and the full-automatic turntable type ball bearing retainer assembly machine also comprises a material taking mechanism, an image detection mechanism, a ball collecting mechanism, a ball distributing mechanism, a vibration feeding and pressing mechanism, a discharging mechanism and an inner ring grabbing mechanism; the material taking mechanism comprises a first supporting seat, the first supporting seat is installed at the top of the underframe, a first rail and a first pulling cylinder are installed on the first supporting seat, a first sliding seat is arranged on the first rail in a sliding mode, a first cylinder is installed at the top of the first sliding seat, and a piston rod of the first cylinder is connected with a first clamp; the beneficial effects of the utility model are that: through the designed material taking mechanism, the image detection mechanism, the ball collecting mechanism, the ball distributing mechanism, the vibration feeding and pressing mechanism, the material discharging mechanism and the inner ring grabbing mechanism, the automation level of bearing assembly is improved, the accuracy is high, only the material discharging and taking staff is needed, and the labor cost is saved.

Description

Full-automatic rotating disc type ball bearing retainer assembling machine

Technical Field

The utility model belongs to the technical field of the bearing assembly, concretely relates to full-automatic carousel formula ball bearing holder assembly machine.

Background

The retainer is also called a retainer and an isolator and is used for uniformly separating the rolling bodies in the bearing from each other so that each rolling body normally rolls between the inner ring and the outer ring; in addition, the retainer has the functions of guiding the rolling bodies to move, improving the lubricating condition in the bearing, preventing the rolling bodies from falling off and the like.

The function of the bearing: the bearing mainly functions to support the mechanical rotating body and is used for reducing the mechanical load friction coefficient of the equipment in the transmission process; the bearing is a component for fixing and reducing the load friction coefficient in the mechanical transmission process; it can also be said that the member for reducing the friction coefficient during power transmission and keeping the center position of the shaft fixed when the other members are moved relative to each other on the shaft.

When the existing bearing is assembled, a large number of workers are needed, the technology of the workers is required, the assembled bearing is unqualified due to misoperation in manual assembly, the qualification rate is influenced, and the problem of NG of the product due to fatigue of the workers exists in the manual assembly.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic carousel formula ball bearing holder assembly machine has and reduces the workman and participate in, characteristics that degree of automation, yield are high.

In order to achieve the above purpose, the utility model provides a following technical scheme: full-automatic carousel formula ball bearing holder assembly machine, including the chassis, the top of chassis is rotated and is provided with the carousel, still includes feeding agencies, image detection mechanism, collection ball mechanism, divides ball mechanism, vibration material loading pushing down mechanism, discharge mechanism, inner circle and snatchs the mechanism.

Preferably, the material taking mechanism includes first supporting seat, first supporting seat installs in the top of chassis, and installs first track and first pulling cylinder on the first supporting seat, it is provided with first slide to slide on the first track, and the top of first slide installs first cylinder, the piston rod of first cylinder is connected with first anchor clamps, the piston rod and the first slide of first pulling cylinder are connected.

Preferably, the image detection mechanism comprises a third support seat, the third support seat is mounted at the top of the bottom frame, and an image detector is mounted on the side surface of the third support seat.

Preferably, ball collecting mechanism includes the second supporting seat, the second supporting seat is installed in the top of chassis, and the side surface mounting of second supporting seat has the second cylinder, the piston rod of second cylinder is connected with and removes the seat, remove and install servo motor on the seat.

Preferably, divide the ball mechanism to include sliding seat and branch ball needle, the branch ball needle is installed to the bottom of sliding seat, the top of chassis is connected with the fourth supporting seat that supplies the sliding seat installation.

Preferably, the vibration feeding and pressing mechanism comprises a holder vibration feeding machine and a pressing cylinder, the holder vibration feeding machine is mounted at the top of the bottom frame, and the pressing cylinder is located on one side of the holder vibration feeding machine.

Preferably, discharge mechanism includes NG magazine, ejection of compact seat, the ejection of compact seat is installed in the top of chassis, and slides on the ejection of compact seat and be provided with ejection of compact cylinder, and ejection of compact cylinder's piston rod is connected with ejection of compact anchor clamps, the NG magazine is located one side of ejection of compact seat.

Preferably, the inner ring grabbing mechanism comprises a stabilizing frame, the stabilizing frame is installed at the top of the bottom frame, and an inner ring clamp is installed on the stabilizing frame.

Preferably, a linear resistor is mounted on the top of the bottom frame.

Compared with the prior art, the beneficial effects of the utility model are that:

through the designed material taking mechanism, the image detection mechanism, the ball collecting mechanism, the ball distributing mechanism, the vibration feeding and pressing mechanism, the material discharging mechanism and the inner ring grabbing mechanism, the automation level of bearing assembly is improved, the accuracy is high, only the material is discharged and taken, and the labor cost is saved.

Drawings

Fig. 1 is a schematic front view of the present invention;

fig. 2 is a schematic view of a first perspective three-dimensional structure of the present invention;

fig. 3 is an enlarged schematic structural view of the region a in fig. 2 according to the present invention;

fig. 4 is a schematic view of a second perspective structure of the present invention;

fig. 5 is an enlarged schematic structural view of a region B in fig. 4 according to the present invention;

fig. 6 is an enlarged schematic view of the region D in fig. 4 according to the present invention;

fig. 7 is a schematic top view of the present invention;

in the figure: 1. a chassis; 2. a first clamp; 3. a first slider; 4. a first track; 5. a first cylinder; 7. a first pulling cylinder; 8. a first support base; 9. a turntable; 10. a second support seat; 11. a second cylinder; 12. the retainer vibrates the feeder; 13. a movable seat; 14. NG material boxes; 141. a discharging seat; 142. a discharging cylinder; 15. an inner ring clamp; 16. a stabilizing frame; 17. an image detector; 171. a third support seat; 18. a servo motor; 19. a movable seat; 191. a ball separating needle; 20. a material pressing cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1-7, for the embodiment of the present invention, this embodiment provides a full-automatic turntable type ball bearing retainer assembly machine, which includes a bottom frame 1, a turntable 9 is provided at the top of the bottom frame 1 for the turntable 9 can rotate, and further includes a material taking mechanism, an image detecting mechanism, a ball collecting mechanism, a ball separating mechanism, a vibration loading and pushing mechanism, a discharging mechanism, and an inner ring grabbing mechanism.

In the embodiment, preferably, the material taking mechanism comprises a first supporting seat 8, the first supporting seat 8 is installed at the top of the underframe 1, the installation of the first supporting seat 8 is realized, a first rail 4 and a first pulling cylinder 7 are installed on the first supporting seat 8, the installation of the first rail 4 and the first pulling cylinder 7 is realized, a first sliding seat 3 is arranged on the first rail 4 in a sliding manner, so that the first sliding seat 3 can slide along the first rail 4, a first cylinder 5 is installed at the top of the first sliding seat 3, the installation of the first cylinder 5 is realized, a piston rod of the first cylinder 5 is connected with a first clamp 2, the first cylinder 5 drives the first clamp 2 to move, a piston rod of the first pulling cylinder 7 is connected with the first sliding seat 3, and the first sliding seat 3 is driven to move by the first pulling cylinder 7; when the material is taken, the first air cylinder 5 works to drive the first clamp 2 to clamp the workpiece, and the first sliding seat 3 is driven to move through the first pulling air cylinder 7 until the position above the movable rotary table 9 is reached, so that the first clamp 2 is loosened, and the workpiece is fed.

In this embodiment, preferably, the image detection mechanism includes a third support seat 171, the third support seat 171 is installed at the top of the bottom frame 1, and an image detector 17 is installed on a side surface of the third support seat 171, so that the installation of the image detector 17 is realized, and the image detector 17 is used to detect the position, the angle, and whether there are few steel balls.

In this embodiment, preferably, ball collecting mechanism includes second supporting seat 10, second supporting seat 10 is installed at the top of chassis 1, and second cylinder 11 is installed to the side surface of second supporting seat 10, the installation of second cylinder 11 has been realized, the piston rod of second cylinder 11 is connected with removes seat 13, can realize removing the upper and lower reciprocating motion of seat 13 through second cylinder 11, remove and install servo motor 18 on the seat 13, servo motor 18 beats the angular rotation that comes according to image detector 17, and insert, reduce the success rate that does not.

In this embodiment, preferably, the ball distributing mechanism includes a movable seat 19 and ball distributing needles 191, the ball distributing needles 191 are installed at the bottom of the movable seat 19, so that the installation of the ball distributing needles 191 is realized, the top of the underframe 1 is connected with a fourth support seat for installing the movable seat 19, and the ball distributing needles 191 equally divide the steel balls according to the number of the steel balls.

In this embodiment, preferably, the vibration feeding and pushing mechanism includes a holder vibration feeding machine 12 and a material pressing cylinder 20, the holder vibration feeding machine 12 realizes feeding of the holder, the holder vibration feeding machine 12 is installed at the top of the chassis 1, the material pressing cylinder 20 is located at one side of the holder vibration feeding machine 12, and the material pressing cylinder 20 is used for pressing the fed holder.

In this embodiment, preferably, discharge mechanism includes NG magazine 14, ejection of compact seat 141, and ejection of compact seat 141 installs in the top of chassis 1, has realized the installation of ejection of compact seat 141, and the slip is provided with ejection of compact cylinder 142 on ejection of compact seat 141, and the piston rod of ejection of compact cylinder 142 is connected with ejection of compact anchor clamps, but the bearing of ejection of compact anchor clamps centre gripping assembled, and NG magazine 14 is located one side of ejection of compact seat 141, and NG article can be deposited in NG magazine 14 and collect.

In this embodiment, preferably, the inner ring grabbing mechanism includes a fixing frame 16, the fixing frame 16 is installed at the top of the base frame 1, so as to implement the installation of the fixing frame 16, and an inner ring fixture 15 is installed on the fixing frame 16, so that the inner ring of the bearing can be clamped by the inner ring fixture 15.

In this embodiment, preferably, a linear resistor is installed on the top of the bottom chassis 1, and whether the retainer is pressed or not and the retainer is pressed obliquely is detected.

The utility model discloses a theory of operation and use flow: the first cylinder 5 works to drive the first clamp 2 to clamp a workpiece, and the first sliding seat 3 is driven to move through the first pulling cylinder 7 until the position above the movable turntable 9, so that the first clamp 2 is loosened, and the workpiece is fed; detecting the position, the angle and whether the steel ball is less by an image detector 17; the servo motor 18 rotates according to the angle shot by the image detector 17 and is inserted into the image detector, so that the failure rate is reduced; the ball distributing needle 191 equally divides the steel balls according to the number of the steel balls; the retainer is fed by the vibration feeding machine 12, and the fed retainer is pressed by the pressing cylinder 20; linear resistor to detect whether the retainer is pressed well or not and to press the retainer to incline; the discharging clamp can clamp the assembled bearing, and NG products can be stored in the NG material box 14 for collection; the inner ring of the bearing can be clamped by an inner ring clamp 15.

Although embodiments of the present invention have been shown and described, and in particular with reference to the above detailed description, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Full-automatic carousel formula ball bearing holder assembly machine, including chassis (1), the top of chassis (1) is rotated and is provided with carousel (9), its characterized in that: the automatic ball sorting machine is characterized by further comprising a material taking mechanism, an image detection mechanism, a ball collecting mechanism, a ball distributing mechanism, a vibration loading and pressing mechanism, a discharging mechanism and an inner ring grabbing mechanism.

2. The fully automatic rotating disc type ball bearing retainer assembling machine according to claim 1, characterized in that: the material taking mechanism comprises a first supporting seat (8), the first supporting seat (8) is installed at the top of the bottom frame (1), a first rail (4) and a first pulling cylinder (7) are installed on the first supporting seat (8), a first sliding seat (3) is arranged on the first rail (4) in a sliding mode, a first cylinder (5) is installed at the top of the first sliding seat (3), a piston rod of the first cylinder (5) is connected with a first clamp (2), and a piston rod of the first pulling cylinder (7) is connected with the first sliding seat (3).

3. The fully automatic rotating disc type ball bearing cage assembling machine according to claim 1, wherein: the image detection mechanism comprises a third supporting seat (171), the third supporting seat (171) is installed at the top of the bottom frame (1), and an image detector (17) is installed on the side surface of the third supporting seat (171).

4. The fully automatic rotating disc type ball bearing retainer assembling machine according to claim 1, characterized in that: ball collection mechanism includes second supporting seat (10), second supporting seat (10) are installed in the top of chassis (1), and the side surface mounting of second supporting seat (10) has second cylinder (11), the piston rod of second cylinder (11) is connected with removes seat (13), remove and install servo motor (18) on seat (13).

5. The fully automatic rotating disc type ball bearing cage assembling machine according to claim 1, wherein: divide ball mechanism to include sliding seat (19) and divide ball needle (191), divide ball needle (191) are installed to the bottom of sliding seat (19), the top of chassis (1) is connected with the fourth supporting seat that supplies sliding seat (19) to install.

6. The fully automatic rotating disc type ball bearing retainer assembling machine according to claim 1, characterized in that: the vibration feeding and pressing mechanism comprises a holder vibration feeding machine (12) and a pressing cylinder (20), the holder vibration feeding machine (12) is installed at the top of the bottom frame (1), and the pressing cylinder (20) is located on one side of the holder vibration feeding machine (12).

7. The fully automatic rotating disc type ball bearing cage assembling machine according to claim 1, wherein: the discharging mechanism comprises an NG material box (14) and a discharging seat (141), the discharging seat (141) is installed at the top of the underframe (1), a discharging cylinder (142) is arranged on the discharging seat (141) in a sliding mode, a piston rod of the discharging cylinder (142) is connected with a discharging clamp, and the NG material box (14) is located on one side of the discharging seat (141).

8. The fully automatic rotating disc type ball bearing retainer assembling machine according to claim 1, characterized in that: the inner ring grabbing mechanism comprises a stabilizing frame (16), the stabilizing frame (16) is installed at the top of the bottom frame (1), and an inner ring clamp (15) is installed on the stabilizing frame (16).

9. The fully automatic rotating disc type ball bearing cage assembling machine according to claim 1, wherein: and a linear resistor is mounted at the top of the bottom frame (1).