CN218331280U - Cylinder inner hole flaw detection equipment - Google Patents
Cylinder inner hole flaw detection equipment Download PDFInfo
- Publication number
- CN218331280U CN218331280U CN202221186154.0U CN202221186154U CN218331280U CN 218331280 U CN218331280 U CN 218331280U CN 202221186154 U CN202221186154 U CN 202221186154U CN 218331280 U CN218331280 U CN 218331280U
- Authority
- CN
- China
- Prior art keywords
- detection
- mounting plate
- light source
- lead screw
- mounting frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a cylinder hole flaw detection device, the driving mounting bracket is arranged at one side of the pneumatic sliding table, the detection mounting bracket is arranged at the upper end of the driving mounting bracket, the visual detection unit and the detection mounting bracket are connected in a sliding way near the end surface of the pneumatic sliding table, and the lower end of the visual detection unit is provided with a first light source lamp; a second light source lamp is arranged at the upper end of the cylinder sliding table, and the workpiece mounting plate can horizontally move along the driving mounting frame; the control display unit is connected with the visual detection unit through a sensor inside the workbench. The work piece can be along detecting mounting bracket lateral shifting, treat that the work piece removes behind the detection position, the inside of work piece can further be detected to the visual detection unit, and two light source lamps are located the upper portion and the lower part of work piece respectively, are convenient for improve the accuracy that detects the work piece, avoid omitting to the detection of internal hole defect, both can detect the part terminal surface and can also detect the hole, have solved and have detected among the prior art and have relied on the manpower, detect and lack but, detection efficiency hangs down the problem.
Description
Technical Field
The utility model belongs to metal work piece detection area relates to a cylinder hole flaw detection equipment.
Background
In an automatic production line, on-line flaw measurement needs to be carried out on cylinder parts so as to meet the requirement of on-line detection on the measurement of critical surface flaws of workpieces, power takeoff cylinder parts are important products independently researched and developed by our factories, all critical dimensions need to be detected, inner hole surface and end surface flaws on the power takeoff cylinder parts are the most critical workpiece processing surfaces, the process needs to control and trace the processing surfaces, the qualification judgment can be carried out only by manual visual identification, common workers cannot meet the requirements of production line automation and detection beat, and multi-surface simultaneous flaw detection on power takeoff cylinders can be met by automatic lines.
The existing detection device can not detect the processing condition of a slotted hole in the sealing ring cylinder, and the defects of inner holes are difficult to find due to the fact that the light of the inner holes is dark during detection.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the problem among the prior art, provide a cylinder hole flaw detection equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize:
a cylinder inner hole flaw detection device comprises a workbench, a pneumatic sliding table, a first light source lamp, a second light source lamp, a visual detection unit, a control display unit, a driving installation frame, a detection installation plate and a workpiece installation plate;
the visual detection unit is connected with the end face, close to the pneumatic sliding table, of the detection mounting plate in a sliding mode, and a first light source lamp is arranged at the lower end of the visual detection unit;
a second light source lamp corresponding to the first light source lamp is arranged at the upper end of the cylinder sliding table;
the workpiece mounting plate is arranged on one side, close to the pneumatic sliding table, of the driving mounting frame, and can horizontally move along the driving mounting frame;
one side of pneumatic slip table is provided with control display element, control display element passes through the controller and is connected with the visual detection unit with the sensor that sets up in the workstation inside.
The utility model discloses a further improvement lies in:
the side of the workpiece mounting plate is provided with a positioning sensor, the positioning sensor is connected with a controller, and an angular positioning assembly is arranged inside the workbench.
The driving installation unit comprises a speed reducing motor, a lead screw and a lead screw installation frame;
the lead screw is arranged on one side of the lead screw mounting frame, the speed reducing motor is arranged at one end of the lead screw, the detection mounting plate is arranged at the upper end of the lead screw mounting frame, the workpiece mounting plate is arranged on one side of the lead screw, and the workpiece mounting plate is connected with the lead screw in a sliding manner.
The detection mounting plate is provided with a vertical sliding rail, a sliding block is arranged on the sliding rail, and the sliding block is connected with a vision detection unit.
The vision detection unit comprises a camera and a lens;
the camera and the lens are sequentially connected with the sliding block, and the first light source lamp is arranged at the lower end of the camera.
The pneumatic sliding tables are provided with two groups, and the two groups of pneumatic sliding tables are arranged at intervals along the transverse direction of the driving installation rack.
The control display unit is a control panel, and the control panel is arranged on one side of the tail end of the drive mounting frame.
And an alarm lamp is arranged on the end surface of the workbench.
The alarm lamp sets up the one side of keeping away from control panel on the workstation.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses a cylinder hole flaw detection equipment, the work piece can be along detecting the horizontal automatic movement of mounting bracket, treat that the work piece removes behind the detection position, the visual detection unit can further detect the inside of work piece, be provided with corresponding first light source lamp and second light source lamp on visual detection unit and pneumatic slip table respectively simultaneously, two light source lamps are located the upper portion and the lower part of work piece respectively, be convenient for improve the accuracy that detects the work piece, avoid omitting the detection of internal hole defect, both can detect the part terminal surface and can also detect the part hole, the inductor has been set up in the inside of workstation simultaneously, the visual detection unit can pass through the inductor with the testing result, transmit to control display element, can audio-visual final detection structure of real-time observation through control display element, the efficiency of detection is improved, workman's intensity of labour has been saved.
Further, the utility model discloses a further improvement lies in, is provided with the angular positioning subassembly and cooperates the positioning sensor who is connected rather than, can adjust the detection angle of work piece, improves the accuracy that detects.
Further, the utility model discloses a further improvement lies in, is provided with the alarm lamp on the workstation, and the condition in can the quick transmission detection is convenient acquirees fast to the testing result.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is another view structural diagram of the embodiment of the present invention;
fig. 3 is a cross-sectional view of the present invention.
Wherein: 1-a body; 2-a workbench; 3-a pneumatic sliding table; 4-a first light source lamp; 5-a camera; 6-lens; 7-cylinder workpiece; 8-an alarm lamp; 9-a control panel; 10-a reduction motor; 11-a lead screw; 12-detecting the mounting plate; 13-a first bearing, 14-a second bearing, 15-a first cylinder; 16-second cylinder.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, rather than all embodiments. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "upper", "lower", "horizontal", "inner", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship that the product of the present invention is usually placed when in use, the description is only for convenience of description and simplification, but the indication or suggestion that the device or element to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Furthermore, the term "horizontal", if present, does not mean that the component is required to be absolutely horizontal, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "set", "mounted", "connected" and "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The present invention will be described in further detail with reference to the accompanying drawings:
referring to fig. 1-3, the embodiment of the utility model discloses a cylinder inner hole flaw detection device, which comprises a body 1; a work table 2; a pneumatic sliding table 3; a first light source lamp 4; a camera 5; a lens 6; a cylinder work piece 7; an alarm lamp 8; a control panel 9; a reduction motor 10; a lead screw 11; detecting the mounting plate 12; a first bearing 13, a second bearing 14, a first cylinder 15 and a second cylinder 16.
The embodiment of the utility model provides a place the work piece on the type frame is grabbed to the hand by producing the line robot during detection, and pneumatic top presses the part on rotatory top, and the displacement sensor of each position detects the flaw degree in terminal surface, interior aperture, is caught by the camera, transmits for learning system, carries out qualified judgement whether.
The embodiment of the utility model provides a mainly include body part and testing section, body 1 is cabinet body structure, and the top of body 1 is workstation 2, and testing section mainly sets up on workstation 2's terminal surface.
The end face of the workbench 2 is provided with a lead screw mounting frame, a lead screw 11 is fixed on one side of the lead screw mounting frame, one end of the lead screw 11 is fixedly connected with a speed reducing motor 10, the lead screw 11 is connected with a workpiece mounting plate in a sliding manner, a cylinder workpiece 7 is placed on the workpiece mounting plate, and under the action of the speed reducing motor 10, the lead screw 11 rotates to drive the workpiece mounting plate to move transversely along the lead screw 11 until the workpiece mounting plate is moved to a workpiece detection position.
The top fixed connection of lead screw mounting bracket detects mounting panel 12, has seted up fore-and-aft slide rail on detecting mounting panel 12, is provided with sliding connection's slider in the slide rail, and camera 6 and camera 5 connect gradually on the slider is kept away from a side end face of slide rail, and camera 6 is fixed at the top of camera 5, and camera 5's lower extreme fixed connection first light source lamp 4 provides the light source for detecting.
One side of lead screw 11 is provided with pneumatic slip table 3, and the up end of pneumatic slip table 3 is provided with the second light source lamp, and the second light source lamp corresponds with first light source lamp, and first light source lamp 4 is located the upper portion of cylinder work piece 7, and the second light source lamp is located the lower part of cylinder work piece 7, and two light source lamp cooperations not only can detect the processingquality of two terminal surfaces of cylinder work piece, can also detect cylinder work piece hole processingquality, avoid because of the neglect of light problem to the processing flaw.
The embodiment of the utility model provides a be provided with control panel 9 on work 2, the testing result that camera 5 will catch transmits to the inside sensor of workstation 2, carries the testing result for the industrial computer by the sensor, exports for PLC, shows on control panel 9, judges by PLC again whether the flaw meets the requirements, and qualified control panel 9 shows green, otherwise exports red.
The angular positioning component is arranged in the embodiment of the utility model, the angular positioning component is arranged corresponding to the workpiece mounting plate to position the workpiece 7 on the workpiece mounting plate, and the angular positioning component comprises a pull rod, an expansion sleeve, a first bearing 13, a second bearing 14, a first air cylinder 15 and a second air cylinder 16; the pull rod corresponds to the workpiece mounting plate, an expansion sleeve is arranged at one end, close to the workpiece mounting plate, of the pull rod, a first bearing 13 and a second bearing 14 are further sequentially arranged on the pull rod, the second bearing 14 is connected with a first air cylinder 15, the first air cylinder 15 is further connected with a second air cylinder 16, when the device works, the air cylinders drive the pull rod to tension a workpiece 7 from an inner hole, a servo motor drives a gear to rotate with the gear through rotation, and at the moment, the positioning sensor judges the rotation position and is matched with the controller to enable the workpiece 7 to rotate to the designated position.
The embodiment of the utility model provides an in, be provided with two sets of angular positioning components, a set of correspond the setting with the first work piece mounting panel on the lead screw 11, another group is located one side that lead screw 11 was kept away from to the first work piece mounting panel on the lead screw 11, and the bottom of two sets of work piece mounting panels all is provided with corresponding angular positioning component, can fix a position the back through first angular positioning component, places the work piece again and carries out the secondary location on the work piece mounting panel on the lead screw 11.
The embodiment of the utility model provides a be provided with alarm lamp 8 on the terminal surface of workstation 2, unqualified product can be indicateed through alarm lamp 8.
The embodiment of the utility model provides an in, pneumatic slip table 3 is provided with 2 groups, and according to the detection demand, the number of pneumatic slip table 3 can increase and decrease, satisfies the demand that the batchization detected.
The embodiment of the utility model provides a working process:
1. when the device is used, the proximity switch detects whether materials exist on the detection station, and if materials exist, next-step workpiece angular positioning is carried out.
2. The gear searching sensor is used for searching the detection surface of the air cylinder, and then the sliding table air cylinder is used for driving the light source camera to capture and detect the flaw degree of the end surface and the inner wall of the hole, so that the next detection is carried out.
3. And after the measurement is finished, continuously detecting the flaw degree of the hole surface according to the self characteristics of the workpiece and the focal length of the camera.
4. And an unqualified product alarm lamp gives an alarm and the industrial personal computer displays an NG judgment result, and the NG judgment result is processed by workers in time.
In the detection, the items such as the detection functions of the items such as the end face and the inner hole wall can be detected at the same time, whether the items are qualified or not is achieved, and efficient and batch detection is achieved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The cylinder inner hole flaw detection equipment is characterized by comprising a workbench (2), a pneumatic sliding table (3), a first light source lamp (4), a second light source lamp, a visual detection unit, a control display unit, a driving mounting frame, a detection mounting plate (12) and a workpiece mounting plate;
the drive mounting frame is arranged on one side of the pneumatic sliding table (3), the detection mounting plate (12) is arranged at the upper end of the drive mounting frame, a servo motor is arranged on the detection mounting plate (12), the visual detection unit is connected with the end face, close to the pneumatic sliding table (3), of the detection mounting plate (12) in a sliding mode, and a first light source lamp (4) is arranged at the lower end of the visual detection unit;
a second light source lamp corresponding to the first light source lamp (4) is arranged at the upper end of the pneumatic sliding table (3);
the workpiece mounting plate is arranged on one side, close to the pneumatic sliding table (3), of the driving mounting frame, and can horizontally move along the driving mounting frame;
one side of the pneumatic sliding table (3) is provided with a control display unit, and the control display unit is connected with a sensor and a visual detection unit which are arranged in the workbench (2) through a controller.
2. The cylinder inner hole defect detection device is characterized in that a positioning sensor is arranged on the side face of the workpiece mounting plate and connected with a controller, and an angular positioning assembly is arranged inside the workbench (2).
3. The cylinder bore defect detection apparatus according to claim 1, wherein the drive mounting frame comprises a speed reduction motor (10), a lead screw (11) and a lead screw mounting frame;
the lead screw (11) is arranged on one side of the lead screw mounting frame, the speed reducing motor (10) is arranged at one end of the lead screw (11), the detection mounting plate (12) is arranged at the upper end of the lead screw mounting frame, the workpiece mounting plate is arranged on one side of the lead screw (11), and the workpiece mounting plate is connected with the lead screw (11) in a sliding mode.
4. The cylinder bore defect detection device according to claim 1, wherein a vertical slide rail is provided on the detection mounting plate (12), and a slide block is provided on the slide rail and connected to the vision detection unit.
5. The in-cylinder bore defect detecting apparatus according to claim 4, wherein the visual detecting unit includes a camera (5) and a lens (6);
the camera (5) and the lens (6) are sequentially connected with the sliding block, and the first light source lamp (4) is arranged at the lower end of the camera (5).
6. The cylinder bore defect detection apparatus according to claim 1, wherein the pneumatic slide tables (3) are provided in two sets, the two sets of pneumatic slide tables (3) being arranged laterally spaced along the drive mounting bracket.
7. The cylinder bore defect detecting apparatus according to claim 1, wherein the control display unit is a control panel (9), and the control panel (9) is disposed at one side of the end of the driving mounting frame.
8. The cylinder bore defect detecting apparatus according to claim 7, wherein a warning lamp (8) is provided on an end surface of the table (2).
9. An in-cylinder bore defect detection apparatus according to claim 8, characterized in that the warning lamp (8) is provided on the side of the table (2) remote from the control panel (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221186154.0U CN218331280U (en) | 2022-05-17 | 2022-05-17 | Cylinder inner hole flaw detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221186154.0U CN218331280U (en) | 2022-05-17 | 2022-05-17 | Cylinder inner hole flaw detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218331280U true CN218331280U (en) | 2023-01-17 |
Family
ID=84866655
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221186154.0U Active CN218331280U (en) | 2022-05-17 | 2022-05-17 | Cylinder inner hole flaw detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218331280U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116539629A (en) * | 2023-07-06 | 2023-08-04 | 钛玛科（北京）工业科技有限公司 | Integrated machine device for online defect detection |
-
2022
- 2022-05-17 CN CN202221186154.0U patent/CN218331280U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116539629A (en) * | 2023-07-06 | 2023-08-04 | 钛玛科（北京）工业科技有限公司 | Integrated machine device for online defect detection |
| CN116539629B (en) * | 2023-07-06 | 2023-11-21 | 钛玛科(江苏)工业科技有限公司 | Integrated machine device for online defect detection |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203124215U (en) | Frame sealant coating machine | |
| CN218331280U (en) | Cylinder inner hole flaw detection equipment | |
| CN205342132U (en) | Automatic welding and visual detection equipment | |
| CN112326669A (en) | Coating defect detection and marking system and method | |
| CN107677688A (en) | Notebook computer appearance delection device | |
| CN104458750A (en) | Automatic aluminum profile surface defect detecting equipment based on machine vision | |
| CN114878587B (en) | A two-sided flaw cloth inspection machine for weaving cloth | |
| CN116276837A (en) | Rotary table type workbench for detecting joint degree of connecting rod bush through machine vision | |
| CN113566761A (en) | Online detection and finishing device for size of tablet personal computer | |
| CN220120688U (en) | Novel on-line vision check out test set | |
| CN110064714B (en) | Optical assembly pin bending and forming device | |
| CN216310455U (en) | Liquid crystal display binding defect detector | |
| CN210029165U (en) | Special-shaped conveying equipment | |
| CN204064929U (en) | Standard fasteners detects and send part and anti-drop device | |
| CN210165894U (en) | Detection apparatus for wheel hub and automobile parts product | |
| CN204064936U (en) | Machine vision detection mechanism | |
| CN208334227U (en) | Embedded Surface Flaw automatic checkout system | |
| CN218212678U (en) | Glass water bottle appearance flaw detection device | |
| CN204064943U (en) | Standard fasteners send part and vision-based detection mechanism | |
| CN220612732U (en) | Welding robot integrating line laser camera and structured light camera | |
| CN204052182U (en) | Standard fasteners detects anti-drop device | |
| CN219073648U (en) | Visual intelligent detection system for flexible manufacturing of automobile parts | |
| CN204064930U (en) | Machine Vision Inspecting System | |
| CN204064938U (en) | For the device of examination criteria securing member | |
| CN219224548U (en) | Double-station notebook computer metal shell size visual detection equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |