CN218256594U - Full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in - Google Patents
Full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in Download PDFInfo
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- CN218256594U CN218256594U CN202222062841.8U CN202222062841U CN218256594U CN 218256594 U CN218256594 U CN 218256594U CN 202222062841 U CN202222062841 U CN 202222062841U CN 218256594 U CN218256594 U CN 218256594U
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- Prior art keywords
- pneumatic cylinder
- frame
- full
- composite insulator
- vulcanizer
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- Expired - Fee Related
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- 238000002347 injection Methods 0.000 title claims abstract description 54
- 239000007924 injection Substances 0.000 title claims abstract description 54
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 239000012212 insulator Substances 0.000 title claims abstract description 19
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 239000003292 glue Substances 0.000 claims abstract description 45
- 238000004073 vulcanization Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 150000001875 compounds Chemical class 0.000 abstract description 2
- 239000000284 extract Substances 0.000 abstract 1
- 239000000498 cooling water Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 125000004122 cyclic group Chemical group 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000013040 rubber vulcanization Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic injecting glue vulcanizer of porcelain composite insulator is exclusively used in, including the frame, still include injection board and vulcanizer, the injection board is installed on the inside top of frame, frame internally mounted has vulcanizer, vulcanizer comprises pneumatic cylinder A, mounting panel, fixing base, bearing, mould board, spacing hole and bolt, pneumatic cylinder A and pneumatic cylinder A are installed to the frame bottom and are two, and the injecting glue vulcanizes and accomplishes back control fixing base height reduction, extracts the bolt this moment, can overturn the fixing base angle along the bearing for the mould board that the operation was accomplished is down, conveniently carries out cooling and processing, and opposite side mould board jacking, can be directly carry out the injecting glue vulcanization operation with the compound die of injection board, so circulate, can reduce down time, accelerate production efficiency.
Description
Technical Field
The utility model relates to a vulcanizer technical field, in particular to full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in.
Background
The vulcanizing machine is suitable for vulcanizing and pressing various rubber and plastic products, and integrates the functions of preheating, automatic gas discharge after feeding, pressure maintaining vulcanization, timing alarm, automatic mold opening, product mold stripping and the like required by a rubber vulcanization process; a PLC programmable controller or manual operation is adopted, the required process flow is recorded, and the operation and management are convenient; the existing vulcanizing machine adopts three modes of electric heating, steam heating and heat conducting oil heating.
Patent No. CN 205310624U's patent has announced a full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in, and the structure is inseparable, and stability is strong, and whole adoption cylinder control mould opens and shuts and closes, vulcanizes the compound die and the divide the mould of mechanism, and the injecting glue of automatic control injecting glue mechanism, and its automation is strong, vulcanizes efficiently.
This full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in has following drawback when using: 1. when the vulcanizing machine is used, after single glue injection vulcanization operation is completed, the processes such as demolding and the like are required, and subsequent material processing can be performed after demolding is completed, so that the production efficiency is low, and the consumed time is long; 2. traditional injecting glue vulcanizer can't carry out quick cooling to the material before the drawing of patterns, causes the drawing of patterns inconvenient, and the condition of easy emergence deformation during the drawing of patterns, for this reason, we propose a full-automatic injecting glue vulcanizer of porcelain composite insulator is exclusively used in.
Disclosure of Invention
The utility model discloses a main aim at provides a be exclusively used in full-automatic injection vulcanizer of porcelain composite insulator, can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a be exclusively used in full-automatic injection vulcanizer of porcelain composite insulator, includes the frame, still includes rubber sheet and vulcanization mechanism, the rubber sheet is installed on the inside top of frame, frame internally mounted has vulcanization mechanism, vulcanization mechanism comprises pneumatic cylinder A, mounting panel, fixing base, bearing, mould board, spacing hole and bolt, pneumatic cylinder A and pneumatic cylinder A are installed to the frame bottom and are two, the mounting panel is installed at pneumatic cylinder A top, install the fixing base between the mounting panel, mounting panel internally mounted has the bearing, the mould board is all installed to the fixing base both sides, the inside grafting of mounting panel has the bolt.
The cooling device comprises a rack, and is characterized by further comprising a cooling mechanism, wherein the cooling mechanism is arranged at the bottom of the rack and consists of a hydraulic cylinder B, a cooling plate, a water inlet pipe and a water drain pipe; the bottom of frame is connected with the cooling plate through pneumatic cylinder B, in process of production, the injecting glue vulcanizes the material of accomplishing along with the mould board upset, towards cooling plate one side, control pneumatic cylinder B operation this moment, pneumatic cylinder B's power take off carries out the jacking to the cooling plate, make the cooling plate laminating to the surface of mould board, supply equipment through advancing water piping connection cooling water, the cooling water that utilizes the circulation carries out quick cooling design to vulcanizing products and handles, make things convenient for subsequent drawing of patterns operation, avoid the deformation of drawing of patterns in-process product simultaneously, the cooling water that uses the completion is from drain pipe discharge cyclic utilization.
Furthermore, a glue injection pipe is installed at the top of the rack, and the rack is connected with the glue injection plate through the glue injection pipe; glue is supplied to the inside of the glue injection plate through the glue injection pipe, and glue injection operation is performed.
Furthermore, both sides of the inside of the fixing seat are provided with limiting holes, and one end of the bolt is inserted into the limiting holes; through the spacing hole of seting up in fixing base inside, conveniently insert the position of bolt in order to fix the fixing base.
Furthermore, the mounting plate is connected with the fixed seat through a bearing; the bearing plays the connection effect for the fixing base can overturn.
Furthermore, the water inlet pipe and the water outlet pipe are communicated with the interior of the cooling plate; the circulation of the cooling liquid can be conveniently carried out through the water inlet pipe and the water discharge pipe.
Compared with the prior art, the utility model discloses following beneficial effect has: the hydraulic cylinder A is arranged in the rack, the telescopic power output end of the hydraulic cylinder A can drive the mounting plate and the fixing seat to lift and further drive the mold plate to lift, the mold plates are arranged on two sides of the fixing seat, when production operation is carried out, the hydraulic cylinder A is controlled to lift, the mold plate on the top of the fixing seat is attached to the bottom of the glue injection plate, glue injection and vulcanization operation is carried out, the fixing seat is controlled to reduce the height after glue injection vulcanization is finished, the bolt is pulled out at the moment, the angle of the fixing seat can be turned over along a bearing, the mold plate finished in operation faces downwards, cooling and cooling treatment are facilitated, the mold plate on the other side is lifted, mold assembly and glue injection vulcanization operation can be directly carried out with the glue injection plate, and the cycle is repeated, the downtime can be reduced, and the production efficiency is accelerated; the bottom of frame is connected with the cooling plate through pneumatic cylinder B, in process of production, the injecting glue vulcanizes the material of accomplishing along with the mould board upset, towards cooling plate one side, control pneumatic cylinder B operation this moment, pneumatic cylinder B's power take off carries out the jacking to the cooling plate, make the cooling plate laminating to the surface of mould board, supply equipment through advancing water piping connection cooling water, the cooling water that utilizes the circulation carries out quick cooling design to vulcanizing products and handles, make things convenient for subsequent drawing of patterns operation, avoid the deformation of drawing of patterns in-process product simultaneously, the cooling water that uses the completion is from drain pipe discharge cyclic utilization.
Drawings
Fig. 1 is the utility model relates to a be exclusively used in porcelain composite insulator full-automatic injection vulcanizer's overall structure schematic diagram.
Fig. 2 is the utility model relates to a pneumatic cylinder A and fixing base junction schematic structure of porcelain composite insulator full-automatic injection vulcanizer are exclusively used in.
In the figure: 1. a frame; 101. injecting a rubber plate; 102. a glue injection pipe; 2. a vulcanization mechanism; 201. a hydraulic cylinder A; 202. mounting a plate; 203. a fixed seat; 204. a bearing; 205. a mold plate; 206. a limiting hole; 207. a bolt; 3. a cooling mechanism; 301. a hydraulic cylinder B; 302. a cooling plate; 303. a water inlet pipe; 304. and a drain pipe.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-2, a full-automatic injection vulcanizer special for porcelain composite insulator, including frame 1, still include rubber injection plate 101 and vulcanizer 2, rubber injection plate 101 is installed on the inside top of frame 1, 1 internally mounted of frame has vulcanizer 2, vulcanizer 2 comprises pneumatic cylinder a201, mounting panel 202, fixing base 203, bearing 204, mould board 205, spacing hole 206 and bolt 207, pneumatic cylinder a201 and pneumatic cylinder a201 are two to 1 bottom of frame, mounting panel 202 is installed at pneumatic cylinder a201 top, fixing base 203 is installed between mounting panel 202, mounting panel 202 internally mounted has bearing 204, mould board 205 is all installed to fixing base 203 both sides, the inside bolt 207 of pegging graft of mounting panel 202.
The cooling device comprises a rack 1, and is characterized by further comprising a cooling mechanism 3, wherein the cooling mechanism 3 is installed at the bottom of the rack 1, the cooling mechanism 3 is composed of a hydraulic cylinder B301, a cooling plate 302, a water inlet pipe 303 and a water drain pipe 304, the hydraulic cylinder B301 is installed at the bottom end inside the rack 1, the cooling plate 302 is installed at the top of the hydraulic cylinder B301, the water inlet pipe 303 is fixedly connected to one side of the bottom of the cooling plate 302, and the water drain pipe 304 is fixedly connected to the other side of the bottom of the cooling plate 302; the bottom of frame 1 is connected with cooling plate 302 through pneumatic cylinder B301, in process of production, the material that the injecting glue vulcanization was accomplished is along with the upset of mould board 205, towards cooling plate 302 one side, control pneumatic cylinder B301 operation this moment, pneumatic cylinder B301's power take off carries out the jacking to cooling plate 302, make cooling plate 302 laminate to the surface of mould board 205, connect cooling water supply outlet equipment through inlet tube 303, the cooling water that utilizes the circulation carries out quick cooling design to the vulcanization product and handles, make things convenient for subsequent drawing of patterns operation, avoid the deformation of drawing of patterns in-process product simultaneously, the cooling water that uses the completion is from drain pipe 304 discharge cyclic utilization.
The top of the rack 1 is provided with a glue injection pipe 102, and the rack 1 is connected with a glue injection plate 101 through the glue injection pipe 102; glue is supplied to the inside of the glue injection plate 101 through the glue injection pipe 102, and glue injection operation is performed.
Both sides of the inside of the fixing seat 203 are provided with limiting holes 206, and one end of the bolt 207 is inserted into the limiting holes 206; the position of the fixing base 203 can be fixed by conveniently inserting the bolt 207 through the limiting hole 206 formed in the fixing base 203.
Wherein, the mounting plate 202 is connected with a fixed seat 203 through a bearing 204; the bearing 204 serves as a connection so that the holder 203 can be turned.
The water inlet pipe 303 and the water outlet pipe 304 are both communicated with the inside of the cooling plate 302; circulation of the cooling liquid can be facilitated by the water inlet pipe 303 and the water discharge pipe 304.
It should be noted that, the utility model relates to a special full-automatic glue injection vulcanizer for porcelain composite insulators, during operation, the hydraulic cylinder A201 is installed inside the frame 1, the expansion and contraction of the power output end of the hydraulic cylinder A201 can drive the lifting of the mounting plate 202 and the fixing seat 203, and further drive the lifting of the mold plate 205, the mold plates 205 are installed on both sides of the fixing seat 203, during production operation, the hydraulic cylinder A201 is controlled to lift, so that the mold plate 205 on the top of the fixing seat 203 is attached to the bottom of the glue injection plate 101, glue injection and vulcanization operations are performed, after glue injection vulcanization operations are completed, the fixing seat 203 is controlled to reduce the height, at this time, the bolt 207 is pulled out, the fixing seat 203 can be turned over along the bearing 204 by an angle, so that the mold plate 205 after operation is turned down, cooling and cooling processing are convenient, and the mold plate 205 on the other side is lifted, the mold plate can be directly matched with the glue injection plate 101 for glue vulcanization operations, and the process is circulated in such a way, the production efficiency is accelerated, the bottom of the rack 1 is connected with a cooling plate 302 through a hydraulic cylinder B301, in the production process, materials subjected to glue injection and vulcanization are overturned along with a mold plate 205 and face one side of the cooling plate 302, the hydraulic cylinder B301 is controlled to operate at the moment, a power output end of the hydraulic cylinder B301 jacks the cooling plate 302, so that the cooling plate 302 is attached to the surface of the mold plate 205, the cooling water supply device is connected through a water inlet pipe 303, the vulcanized products are rapidly cooled and shaped by circulating cooling water, the subsequent demolding operation is facilitated, meanwhile, the deformation of the products in the demolding process is avoided, the used cooling water is discharged from a water discharge pipe 304 for recycling, glue is supplied to the inside of the glue injection plate 101 through a glue injection pipe 102, glue injection operation is performed, and a bolt 207 is conveniently inserted through a limiting hole 206 formed in the inside of a fixing seat 203 so as to fix the position of the fixing seat 203, the bearing 204 serves as a connection so that the holder 203 can be turned over, and circulation of the coolant can be facilitated through the inlet pipe 303 and the drain pipe 304.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a be exclusively used in full-automatic rubber injection vulcanizer of porcelain composite insulator, includes frame (1), its characterized in that still includes rubber injection board (101) and vulcanization mechanism (2), rubber injection board (101) are installed on the inside top of frame (1), frame (1) internally mounted has vulcanization mechanism (2), vulcanization mechanism (2) comprises pneumatic cylinder A (201), mounting panel (202), fixing base (203), bearing (204), mould board (205), spacing hole (206) and bolt (207), pneumatic cylinder A (201) and pneumatic cylinder A (201) are installed to frame (1) bottom for two, mounting panel (202) are installed at pneumatic cylinder A (201) top, install fixing base (203) between mounting panel (202), mounting panel (202) internally mounted has bearing (204), mould board (205) are all installed to fixing base (203) both sides, the inside grafting of mounting panel (202) has bolt (207).
2. The full-automatic injection vulcanizing machine special for the porcelain composite insulator according to claim 1 is characterized in that: still include cooling body (3), cooling body (3) are installed to frame (1) bottom, cooling body (3) comprise pneumatic cylinder B (301), cooling plate (302), inlet tube (303) and drain pipe (304), pneumatic cylinder B (301) are installed to frame (1) inside bottom, cooling plate (302) are installed at pneumatic cylinder B (301) top, fixedly connected with inlet tube (303) in cooling plate (302) bottom one side, cooling plate (302) bottom opposite side fixedly connected with drain pipe (304).
3. The full-automatic injection vulcanizing machine special for the porcelain composite insulator according to claim 1 is characterized in that: a glue injection pipe (102) is installed at the top of the rack (1), and the rack (1) is connected with a glue injection plate (101) through the glue injection pipe (102).
4. The full-automatic injection vulcanizing machine special for the porcelain composite insulator according to claim 1 is characterized in that: limiting holes (206) are formed in two sides of the interior of the fixing seat (203), and one end of the bolt (207) is inserted into the limiting holes (206).
5. The full-automatic injection vulcanizing machine special for the porcelain composite insulator according to claim 1 is characterized in that: the mounting plate (202) is connected with the fixed seat (203) through a bearing (204).
6. The full-automatic injection vulcanizing machine special for the porcelain composite insulator, according to claim 2, is characterized in that: the water inlet pipe (303) and the water outlet pipe (304) are communicated with the interior of the cooling plate (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222062841.8U CN218256594U (en) | 2022-08-08 | 2022-08-08 | Full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222062841.8U CN218256594U (en) | 2022-08-08 | 2022-08-08 | Full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218256594U true CN218256594U (en) | 2023-01-10 |
Family
ID=84766659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222062841.8U Expired - Fee Related CN218256594U (en) | 2022-08-08 | 2022-08-08 | Full-automatic injection vulcanizer of porcelain composite insulator is exclusively used in |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218256594U (en) |
-
2022
- 2022-08-08 CN CN202222062841.8U patent/CN218256594U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230110 |