CN218226854U

CN218226854U - Conducting bar tooth punching machine

Info

Publication number: CN218226854U
Application number: CN202222378797.1U
Authority: CN
Inventors: 宋小东
Original assignee: Wuxi Qianyuan Automation Technology Co ltd
Current assignee: Wuxi Qianyuan Automation Technology Co ltd
Priority date: 2022-09-06
Filing date: 2022-09-06
Publication date: 2023-01-06
Anticipated expiration: 2032-09-06

Abstract

The utility model discloses a conducting bar gulleting machine, which comprises a frame, the pay-off bearing roller, the gulleting subassembly, receive material bearing roller and control box, the pay-off bearing roller sets up respectively in the both ends of frame with receiving the material bearing roller, the gulleting subassembly sets up in the frame between pay-off bearing roller and the material bearing roller, the gulleting subassembly includes the base plate and sets up the conducting bar mould on the base plate, can be provided with the conducting bar mold core on the conducting bar mould with dismouting, be provided with the conducting bar briquetting in the top of conducting bar mold core on the conducting bar mould, the gulleting cylinder is installed in one side of conducting bar mould on the base plate, can install the die cutter on the piston rod of gulleting cylinder with dismouting, the conducting bar is when the conducting bar passes through the conducting bar mold core, gulleting cylinder drive die cutter removes the gulleting on the conducting bar to the direction that is close to the conducting bar, the control box is connected with gulleting cylinder electricity. The conducting bar tooth punching machine is compact in structure and ingenious in design; moreover, the automatic gear-shifting mechanism has high automation degree, saves manpower, reduces the processing cost, and has consistent tooth profile, uniform spacing and good universality.

Description

Conducting bar tooth punching machine

Technical Field

The utility model belongs to conducting bar automatic processing technique especially relates to a conducting bar gulleting machine.

Background

It is known that in order to avoid the occurrence of the deviation of the belt in the use process of the belt, a groove is usually formed on the surface of the driving roller, and a guide bar is added at the corresponding position on the reverse side of the belt. The trapezoidal guide strip is an adhesive tape made of PVC and PU materials for guiding on the conveyor belt, and in order to reduce the turning radius of a roller of the guide strip on the conveyor, U-shaped teeth and V-shaped teeth need to be formed on the trapezoidal guide strip. At present, manual gear grinding is mostly adopted in the industry, and the defects of low efficiency, high working strength, high cost and low machining precision exist.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a conducting bar gulleting machine to there is the problem that inefficiency, with high costs and machining precision are not high in the conducting bar adoption artifical gerar grinding among the solution prior art.

To achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides a conducting bar tooth punching machine, its includes frame, pay-off bearing roller, tooth punching component, receives material bearing roller and control box, pay-off bearing roller and receipts material bearing roller can set up with rotating respectively in the both ends of frame, tooth punching component set up in pay-off bearing roller with receive in the frame between the material bearing roller, wherein, tooth punching component includes the base plate and sets up the conducting bar mould on the base plate, can be provided with the conducting bar mold core on the conducting bar mould with dismouting, on the conducting bar mould in the top of conducting bar mold core is provided with the conducting bar briquetting, on the base plate in tooth punching cylinder is installed to one side of conducting bar mould, can install the die cutter on tooth punching cylinder's the piston rod with dismouting, the conducting bar passes through during the conducting bar mold core, tooth punching cylinder drive the die cutter removes and is in to the direction that is close to the conducting bar on the conducting bar, the control box with tooth punching cylinder electricity is connected.

Furthermore, a feeding material guide assembly and a discharging material guide assembly are respectively arranged at two ends of the substrate, and the conducting bar die is located between the feeding material guide assembly and the discharging material guide assembly.

Further, the feeding guide assembly and the discharging guide assembly are identical in structure and respectively comprise a mounting plate, a motor, two guide strip clamping wheels and an upper pressing wheel, the mounting plate is vertically fixed on the base plate, the motor is fixed on one side of the mounting plate, a rotating shaft of the motor penetrates through the mounting plate and extends to the other side of the mounting plate, the two guide strip clamping wheels can be fixed on the rotating shaft of the motor at intervals, a bearing seat is arranged on the mounting plate, the upper pressing wheel can be rotatably assembled on the bearing seat through a wheel shaft and tightly attached to the two guide strip clamping wheels, and the motor is electrically connected with the control box.

Furthermore, a pre-guiding mechanism for pre-guiding the conducting bars is arranged on the base plate at intervals at the front section of the feeding and guiding assembly.

Furthermore, the pre-guiding mechanism comprises two bearing columns, two long strip-shaped mounting holes are formed in the substrate at intervals, the two bearing columns can be fixedly mounted in the two mounting holes in a dismounting mode, and the distance between the two bearing columns can be adjusted by adjusting the mounting positions of the bearing columns in the mounting holes.

Further, a die mounting plate is detachably fixed on the base plate, a vertical plate is vertically fixed on one side of the die mounting plate, the guide bar die is detachably fixed on the die mounting plate, the tooth punching cylinder is fixed on the vertical plate, and a piston rod of the tooth punching cylinder penetrates through the vertical plate.

Furthermore, blanking holes are formed in the base plate and the die mounting plate under the guide bar die core, and punched waste materials are collected through the blanking holes.

Furthermore, the tail end of the air cylinder is provided with a proximity switch for controlling the stroke of the air cylinder.

The beneficial effects of the utility model are that, compare with prior art the conducting bar gulleting machine is when the conducting bar process conducting bar mold core, and gulleting cylinder drives the die cutter and is reciprocating motion, opens corresponding profile of tooth on the conducting bar. Not only has compact structure and ingenious design; moreover, the automatic guide bar cutting machine is high in automation degree, labor-saving, processing cost is reduced, the formed tooth shapes are consistent, the distance between the formed tooth shapes is uniform, the distance between the guide bar mold core, the punching cutter and the two guide bar clamping wheels can be changed or adjusted according to guide bars of different specifications, and the universality is good.

Drawings

Fig. 1 is a schematic perspective view of a conducting bar tooth punching machine according to an embodiment of the present invention;

fig. 2 is a schematic front view of a guide bar gulleting machine provided in an embodiment of the present invention;

fig. 3 is a schematic side view of a bar gulleting machine according to an embodiment of the present invention;

fig. 4 is a schematic top view of a conducting bar gulleting machine according to an embodiment of the present invention.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the drawings.

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are illustrated in the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 to 4, in the embodiment, a guide bar slotting machine includes a frame, a slotting component and a control box 1, the frame includes four machine body columns 2, two wall boards 3 and a connecting board 4, the two wall boards 3 are arranged in parallel at intervals and are fixedly connected into a whole through the connecting board 4, the four machine body columns 2 are respectively fixed on outer side surfaces of the two wall boards 3 as main supports of equipment, horizontal adjusting foot cups 5 are respectively installed at bottoms of the four machine body columns 2, side boards 6 are respectively arranged at two sides of the connecting board 4 and vertically fixed with four support columns 7, top ends of the four support columns 7 are fixed with a base plate 8, the control box 1 is fixed on one of the wall boards 3 through a machine box column 9, one end of the two wall boards 3 is used as a feeding end, the other end is used as a receiving end, a feeding roller 10 is rotatably installed at the feeding end of the two wall boards 3, a receiving roller 11 is rotatably installed at the receiving end, and the slotting component is assembled on the base plate 8.

The base plate 8 is detachably fixed with a die mounting plate 12, one side of the die mounting plate 12 is vertically fixed with a vertical plate 13, a guide bar die 14 is detachably fixed on the die mounting plate 12, a guide bar die core 15 is detachably arranged on the guide bar die 14, a guide bar pressing block 16 is arranged above the guide bar die core 15 on the guide bar die 14, a tooth punching cylinder 17 is fixed on the vertical plate 13, a piston rod of the tooth punching cylinder 17 penetrates through the vertical plate 13 and is arranged towards the direction of the guide bar die 14, a punching knife 18 is detachably mounted at the end part of the piston rod of the tooth punching cylinder 17, and the position of the punching knife 18 is required to be arranged corresponding to the position of the guide bar die core 15.

The two ends of the substrate 8 are provided with a feeding guide assembly and a discharging guide assembly which are positioned on two sides of the conducting bar die 14, the feeding guide assembly and the discharging guide assembly are identical in structure and respectively comprise a mounting plate 19, a motor 20, two conducting bar clamping wheels 21 and an upper pressing wheel 22, the mounting plate 19 is vertically fixed on the substrate 8, the motor 20 is fixed on one side of the mounting plate 19, a rotating shaft of the motor 20 penetrates through the mounting plate 19 and extends to the other side of the mounting plate 19, a connecting rod is concentrically arranged on the rotating shaft of the motor 20 and is rotatably assembled on a first bearing seat 23, the first bearing seat 23 is fixed on the substrate 8, the two conducting bar clamping wheels 21 can be fixed on the connecting rod at intervals in an interval adjusting mode, a second bearing 24 is arranged on the mounting plate 19, the upper pressing wheel 22 can be rotatably assembled on the second bearing seat 24 through a wheel shaft and is tightly attached to the two conducting bar clamping wheels 21, and the control box 1 is configured to control the motor 20 and the tooth punching cylinder 17 to work according to set parameters.

Two strip-shaped mounting holes are formed in one end, close to a feeding carrier roller 10 point, of the base plate 8 at intervals, the two bearing columns 25 can be fixedly mounted in the two mounting holes in a dismounting mode, the distance between the two bearing columns 25 can be adjusted by adjusting the mounting positions of the bearing columns 25 in the mounting holes, and the two bearing columns 25 are configured to pre-guide the guide bars.

Blanking holes are formed in the base plate 8 and the die mounting plate 12 right below the guide bar die core 15, and punched waste materials are collected through the blanking holes. The tail end of the tooth forming cylinder 17 is provided with a proximity switch 26 for controlling the stroke thereof.

When the device works, a coiled trapezoidal guide strip is placed on the feeding carrier roller 10, the guide strip is placed between two bearing columns 25, passes through two guide strip clamping wheels 21 of the feeding and guiding assembly and is pressed by the upper pressing wheel 22, then passes through the guide strip mold core 15 of the guide strip mold 14, presses the guide strip by the guide strip pressing block 16, finally passes through two guide strip clamping wheels 21 of the discharging and guiding assembly and is pressed by the upper pressing wheel 22, the space between teeth is arranged on the PLC screen of the control box 1, and continuous tooth punching can be carried out by pressing a start key.

According to the PLC automatic control system for the conducting bar tooth punching machine, the motor 20 and the tooth punching cylinder 17 are driven, the conducting bar clamping wheel 21 is driven by the motor 20 to move the conducting bar at a constant speed, the moving distance can be set on a PLC screen, the conducting bar clamping wheel 21 is adjusted, conducting bars with various sizes can be placed, and the universality of the machine is improved; the tooth punching cylinder 17 is connected with the punching knife 18, when the conducting bar passes through the conducting bar mold core 15, the conducting bar mold core 15 can be replaced according to the size of the conducting bar, the motor 20 drives the conducting bar to move, the set interval is reached, the tooth punching cylinder 17 drives the punching knife 18 to do reciprocating motion, tooth shapes can be formed on the conducting bar, the formed tooth shapes are consistent, the interval is uniform, continuous automation is achieved, and the working efficiency is improved.

The above embodiments have been merely illustrative of the basic principles and features of the present invention, and the present invention is not limited by the above embodiments, and does not depart from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a conducting bar tooth punching machine, its includes frame, pay-off bearing roller, tooth punching component, receives material bearing roller and control box, pay-off bearing roller and receipts material bearing roller can set up with rotating respectively in the both ends of frame, tooth punching component set up in pay-off bearing roller with receive in the frame between the material bearing roller, a serial communication port, tooth punching component includes the base plate and sets up the conducting bar mould on the base plate, can be provided with the conducting bar mold core on the conducting bar mould with dismouting, on the conducting bar mould in the top of conducting bar mold core is provided with the conducting bar briquetting, on the base plate in tooth punching cylinder is installed to one side of conducting bar mould, can install the die cutter on tooth punching cylinder's the piston rod with dismouting, the conducting bar process during the conducting bar mold core, tooth punching cylinder drive the die cutter is to the direction removal that is close to the conducting bar and is in tooth punching on the conducting bar, the control box with tooth punching cylinder electricity is connected.

2. The conducting bar gulleting machine of claim 1, wherein a feeding material guiding assembly and a discharging material guiding assembly are respectively arranged at two ends of the base plate, and the conducting bar die is located between the feeding material guiding assembly and the discharging material guiding assembly.

3. The conducting bar tooth punching machine according to claim 2, wherein the feeding and guiding assembly and the discharging and guiding assembly have the same structure, and each comprises a mounting plate, a motor, two conducting bar clamping wheels and an upper pressing wheel, the mounting plate is vertically fixed on the base plate, the motor is fixed on one side of the mounting plate, a rotating shaft of the motor penetrates through the mounting plate and extends to the other side of the mounting plate, the two conducting bar clamping wheels are fixed on the rotating shaft of the motor at intervals in a distance-adjustable manner, a bearing seat is arranged on the mounting plate, the upper pressing wheel is rotatably assembled on the bearing seat through a wheel shaft and tightly attached to the two conducting bar clamping wheels, and the motor is electrically connected with the control box.

4. The bar gulleting machine of claim 3, wherein a pre-guiding mechanism for pre-guiding the bars is provided on the base plate at intervals at a front section of the feeding and guiding assembly.

5. The bar guiding gulleting machine according to claim 4, wherein the pre-guiding mechanism includes two bearing columns, two elongated mounting holes are formed in the base plate at intervals, and the two bearing columns are detachably and fixedly mounted in the two mounting holes.

6. The guide bar gulleting machine of claim 1, wherein a mold mounting plate is detachably fixed to the base plate, a vertical plate is vertically fixed to one side of the mold mounting plate, the guide bar mold is detachably fixed to the mold mounting plate, the gulleting cylinder is fixed to the vertical plate, and a piston rod of the gulleting cylinder penetrates through the vertical plate.

7. The bar gulleting machine of claim 6, wherein blanking holes are provided in the base plate and the die mounting plate directly below the bar core.

8. The bar gulleting machine of claim 1, wherein a proximity switch for controlling a stroke of the cylinder is mounted to a tail end of the cylinder.