CN218158158U - Concrete mixing plant energy consumption on-line monitoring system - Google Patents
Concrete mixing plant energy consumption on-line monitoring system Download PDFInfo
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- CN218158158U CN218158158U CN202221892967.1U CN202221892967U CN218158158U CN 218158158 U CN218158158 U CN 218158158U CN 202221892967 U CN202221892967 U CN 202221892967U CN 218158158 U CN218158158 U CN 218158158U
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Abstract
The utility model discloses a belong to concrete mixing plant technical field, specifically be a concrete mixing plant energy consumption on-line monitoring system, including monitoring system, server and mobile terminal, monitoring system includes: a acquisition unit for gathering each part of concrete mixing plant energy consumption data, operation operating condition parameter and running state data, an energy consumption data for storing acquisition unit collection, the storage unit of operation operating condition parameter and running state data, the utility model discloses be convenient for carry out the energy consumption supervision to the energy consumption state of mixing plant, and according to each part energy consumption change and the causal relationship between the concrete mixing plant energy consumption change, excavate the law between each part parameter and the energy consumption change, establish each part energy consumption change model in the mixing plant operation, as the foundation of energy consumption monitoring, through managing the mixing plant energy consumption, realize the power consumption management and control of mixing plant, improve energy consumption utilization ratio, reach energy saving and emission reduction consumption reduction's social demand.
Description
Technical Field
The utility model relates to a concrete mixing plant technical field specifically is a concrete mixing plant energy consumption on-line monitoring system.
Background
The concrete mixing plant mainly comprises 5 major systems such as a mixing host, a material weighing system, a material conveying system, a material storage system, a control system and the like, and other accessory facilities. As the building aggregate metering is compared with the station aggregate metering, four intermediate links are reduced, and the metering time is saved because of vertical blanking metering, the production efficiency is greatly improved. The concrete mixing plant is a combined device for intensively mixing concrete, and is also called a concrete precast yard. Because of its high degree of mechanization and automation, it has high productivity, can ensure concrete quality and save cement, and is used in large and medium-sized water conservancy projects, electric power projects, bridges and other projects with large concrete engineering quantity, long construction period and centralized construction sites. With the development of municipal construction, the mixing plant which adopts centralized mixing and provides commercial concrete has great superiority, thereby being developed rapidly and creating conditions for promoting concrete pumping construction and realizing combined operation of mixing, conveying and pouring machines.
Along with the development of social economy, energy conservation and emission reduction work is more and more emphasized in various fields, and for high-energy-consumption equipment of a concrete mixing plant, how to enable the load and the energy consumption to reach the optimal matching state by monitoring the energy consumption condition of each part in real time becomes a primary problem in order to improve the energy consumption utilization rate and meet the social requirements of energy conservation, emission reduction and consumption reduction, so that the invention provides an online monitoring system for the energy consumption of the concrete mixing plant.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned and/or the problem that exists among the current concrete mixing plant energy consumption on-line monitoring system, provided the utility model discloses.
Therefore, the utility model aims at providing a concrete mixing plant energy consumption on-line monitoring system can solve the above-mentioned current problem of proposing.
In order to solve the technical problem, according to the utility model discloses an aspect, the utility model provides a following technical scheme:
the utility model provides a concrete mixing plant energy consumption on-line monitoring system, its includes monitoring system, server and mobile terminal, monitoring system includes:
the acquisition unit is used for acquiring energy consumption data, operation condition parameters and operation state data of each part of the concrete mixing plant;
the storage unit is used for storing the energy consumption data, the operating condition parameters and the operating state data which are acquired by the acquisition unit;
the data processing unit is used for drawing the energy consumption data, the operating condition parameters and the operating state data stored in the storage unit into an energy consumption statistical graph and an energy consumption distribution graph;
the control unit is used for evaluating the acquired energy consumption data, the operating condition parameters and the operating state data;
the data terminal unit is used for displaying the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit and the evaluation result evaluated by the control unit;
the early warning unit is used for sending energy consumption early warning information according to the instruction of the control unit;
the judging unit is used for judging whether the energy consumption data is larger than the energy consumption threshold value, and if so, the control unit controls the early warning unit to send out energy consumption early warning information;
the data storage unit is used for storing the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit;
the comparison unit is used for comparing the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit with the energy consumption statistical chart and the energy consumption distribution chart stored in the data storage unit so as to realize comparison of the current monitoring data with the last monitoring data;
the acquisition unit is connected with the control unit through communication, the storage unit is connected with the control unit through communication, the data processing unit is connected with the control unit through communication, the data terminal unit is connected with the control unit through communication, the early warning unit is connected with the control unit through communication, the data storage unit is connected with the data processing unit through communication, the data storage unit is connected with the comparison unit through communication, the comparison unit is connected with the control unit through communication, and the judgment unit is connected with the control unit through communication.
As a concrete mixing plant energy consumption on-line monitoring system's an preferred scheme, wherein: the control unit is connected with the server through communication, and the server is connected with the mobile terminal through communication.
As a concrete mixing plant energy consumption on-line monitoring system's an preferred scheme, wherein: the acquisition unit is connected with the storage unit, and the storage unit is connected with the data processing unit.
As a concrete mixing plant energy consumption on-line monitoring system's an preferred scheme, wherein: the data processing unit is connected with the data terminal unit, and the data terminal unit is connected with the mobile terminal.
As a concrete mixing plant energy consumption on-line monitoring system's an preferred scheme, wherein: the judging unit is connected with the early warning unit, and the early warning unit is set as an alarm.
Compared with the prior art:
1. the energy consumption data, the operation condition parameters and the operation state data of all components of the concrete mixing plant are acquired through the acquisition unit, the energy consumption data, the operation condition parameters and the operation state data acquired by the acquisition unit are stored through the storage unit, the energy consumption data, the operation condition parameters and the operation state data stored in the storage unit are drawn into an energy consumption statistical graph and an energy consumption distribution graph through the data processing unit, at the moment, the acquired energy consumption data, the operation condition parameters and the operation state data are evaluated through the control unit, and after the evaluation results are displayed through the data terminal unit, the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit and the evaluation results evaluated by the control unit are displayed through the data terminal unit, so that an operator of the mixing plant can clearly know the energy consumption data of all the components of the mixing plant according to the data of the data terminal unit, the energy consumption state of the mixing plant is conveniently monitored and managed, the causal relationship between the energy consumption change of all the components and the energy consumption change of the concrete mixing plant is realized, the energy consumption and consumption change model is developed according to the social management and control requirements of energy consumption and emission reduction;
2. after the data processing unit draws the energy consumption data, the operation condition parameters and the operation state data stored in the storage unit into an energy consumption statistical graph and an energy consumption distribution graph, the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit are stored by the data storage unit, after storage, the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit at this time are compared with the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit at last time and stored in the data storage unit by the comparison unit to judge the difference between the monitoring at this time and the monitoring at last time, and the difference is displayed in the data terminal unit, if the difference exists, a worker can conveniently perform targeted adjustment, and meanwhile, the intuitiveness is improved.
Drawings
Fig. 1 is a schematic flow chart of the present invention.
In the figure: the system comprises a monitoring system 10, a data processing unit 11, a data terminal unit 12, a collecting unit 13, a control unit 14, a storage unit 15, an early warning unit 16, a judging unit 17, a data storage unit 18, a comparing unit 19, a server 20 and a mobile terminal 30.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
The utility model provides a concrete mixing plant energy consumption on-line monitoring system please refer to and draw together figure 1, including monitoring system 10, server 20 and mobile terminal 30, server 20 is connected with mobile terminal 30 through communication, and monitoring system 10 includes:
the system comprises an acquisition unit 13 used for acquiring energy consumption data, operating condition parameters and operating state data of each component of the concrete mixing plant, wherein the acquisition unit 13 is connected with a control unit 14 through communication, the acquisition unit 13 is connected with a storage unit 15, and the acquisition unit 13 is preferably an energy consumption data acquisition unit or a camera or a rotating speed sensor and the like;
each part of the concrete mixing plant comprises a mixing main machine, an inclined belt conveyor, a flat belt conveyor, an air compressor, a screw machine, a water pump, an additive pump and a fan;
the storage unit 15 is used for storing the energy consumption data, the operating condition parameters and the operating state data acquired by the acquisition unit 13, the storage unit 15 is connected with the control unit 14 through communication, the storage unit 15 is connected with the data processing unit 11, and the storage unit 15 is preferably a memory card;
the data processing unit 11 is used for drawing the energy consumption data, the operation condition parameters and the operation state data stored in the storage unit 15 into an energy consumption statistical graph and an energy consumption distribution graph, the data processing unit 11 is connected with the control unit 14 through communication, the data processing unit 11 is connected with the data terminal unit 12, the data processing unit 11 is preferably a data processor, and the data processor is a new generation processor facing data-centered calculation;
the control unit 14 is used for evaluating the acquired energy consumption data, the operating condition parameters and the operating state data, the control unit 14 is connected with the server 20 through communication, and the control unit 14 is responsible for process management of the program;
a data terminal unit 12 for displaying the statistical chart and the distribution chart of energy consumption drawn by the data processing unit 11 and the evaluation result evaluated by the control unit 14, wherein the data terminal unit 12 is connected with the control unit 14 through communication, the data terminal unit 12 is connected with the mobile terminal 30, so that the mobile terminal 30 displays the data information displayed by the data terminal unit 12, and the data terminal unit 12 is preferably a display screen;
the early warning unit 16 is used for sending energy consumption early warning information according to an instruction of the control unit 14, the early warning unit 16 is connected with the control unit 14 through communication, and the early warning unit 16 is set as an alarm;
the judging unit 17 is used for judging whether the energy consumption data is greater than the energy consumption threshold value, if so, the control unit 14 controls the early warning unit 16 to send out energy consumption early warning information, the judging unit 17 is connected with the control unit 14 through communication, the judging unit 17 is connected with the early warning unit 16, the judging unit 17 is preferably a fixed value controller, the fixed value controller is a multifunctional small control instrument integrating weighing display, fixed value control and analog transmission, the multifunctional small control instrument is provided with an efficient A/D conversion port, the adjustment and setting results can be protected in a power-off mode for a long time, and a communication interface can be selected to realize the weighing data remote transmission function;
the data storage unit 18 is used for storing the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit 11, the data storage unit 18 is connected with the data processing unit 11 through communication, the data storage unit 18 is connected with the comparison unit 19 through communication, and the data storage unit 18 is preferably a memory card;
a comparison unit 19 for comparing the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit 11 with the energy consumption statistical chart and the energy consumption distribution chart stored in the data storage unit 18, so as to compare the monitored data of this time with the monitored data of the last time, and the comparison unit 19 is connected with the control unit 14 through communication, and the comparison unit 19 is preferably a comparator which compares two or more data items to determine whether they are equal or not, or determines the size relationship and the arrangement sequence between them, which is called comparison.
The working principle is as follows: the method comprises the steps that energy consumption data, operation condition parameters and operation state data of all parts of a concrete mixing plant are collected through a collection unit 13, the energy consumption data, the operation condition parameters and the operation state data collected by the collection unit 13 are stored through a storage unit 15, the energy consumption data, the operation condition parameters and the operation state data stored in the storage unit 15 are drawn into an energy consumption statistical chart and an energy consumption distribution chart through a data processing unit 11, at the moment, the obtained energy consumption data, the operation condition parameters and the operation state data are evaluated through a control unit 14, after the evaluation, the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit 11 and an evaluation result evaluated by a control unit 14 are displayed through a data terminal unit 12, whether the energy consumption data are larger than an energy consumption threshold value is judged through a judgment unit 17, and if the energy consumption data are larger than the energy consumption threshold value, the control unit 14 controls an early warning unit 16 to send energy consumption early warning information;
after the data processing unit 11 plots the energy consumption data, the operating condition parameters, and the operating condition data stored in the storage unit 15 into the energy consumption statistical graph and the energy consumption distribution graph, the data storage unit 18 stores the energy consumption statistical graph and the energy consumption distribution graph plotted by the data processing unit 11, and after storage, the comparison unit 19 compares the energy consumption statistical graph and the energy consumption distribution graph plotted by the data processing unit 11 this time with the energy consumption statistical graph and the energy consumption distribution graph plotted by the data processing unit 11 last time and stored in the data storage unit 18, so as to determine how different the current monitoring is from the previous monitoring, and display the current monitoring and the previous monitoring in the data terminal unit 12.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the non-exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (5)
1. The utility model provides a concrete mixing plant energy consumption on-line monitoring system, includes monitoring system (10), server (20) and mobile terminal (30), its characterized in that, monitoring system (10) includes:
the acquisition unit (13) is used for acquiring energy consumption data, operation condition parameters and operation state data of each part of the concrete mixing plant;
the storage unit (15) is used for storing the energy consumption data, the operating condition parameters and the operating state data which are acquired by the acquisition unit (13);
a data processing unit (11) for plotting the energy consumption data, the operating condition parameters and the operating state data stored in the storage unit (15) into an energy consumption statistical map and an energy consumption distribution map;
a control unit (14) for evaluating the acquired energy consumption data, operating condition parameters and operating state data;
a data terminal unit (12) for displaying the energy consumption statistical chart and the energy consumption distribution chart drawn by the data processing unit (11) and the evaluation result evaluated by the control unit (14);
the early warning unit (16) is used for sending energy consumption early warning information according to the instruction of the control unit (14);
the judging unit (17) is used for judging whether the energy consumption data is larger than the energy consumption threshold value, and if so, the control unit (14) controls the early warning unit (16) to send out energy consumption early warning information;
a data storage unit (18) for storing the energy consumption statistical graph and the energy consumption distribution graph drawn by the data processing unit (11);
a comparison unit (19) for comparing the energy consumption statistical map and the energy consumption distribution map drawn by the data processing unit (11) with the energy consumption statistical map and the energy consumption distribution map stored in the data storage unit (18) so as to realize comparison of the current monitoring data with the last monitoring data;
wherein, concretely:
the acquisition unit (13) is connected with the control unit (14) through communication, the storage unit (15) is connected with the control unit (14) through communication, the data processing unit (11) is connected with the control unit (14) through communication, the data terminal unit (12) is connected with the control unit (14) through communication, the early warning unit (16) is connected with the control unit (14) through communication, the data storage unit (18) is connected with the data processing unit (11) through communication, the data storage unit (18) is connected with the comparison unit (19) through communication, the comparison unit (19) is connected with the control unit (14) through communication, and the judgment unit (17) is connected with the control unit (14) through communication.
2. The on-line monitoring system for energy consumption of a concrete mixing plant according to claim 1, characterized in that said control unit (14) is connected with said server (20) by communication, and said server (20) is connected with said mobile terminal (30) by communication.
3. An on-line monitoring system for energy consumption of a concrete mixing plant according to claim 2, characterized in that said acquisition unit (13) is connected with a storage unit (15), said storage unit (15) being connected with said data processing unit (11).
4. The on-line monitoring system for energy consumption of a concrete mixing plant according to claim 3, characterized in that the data processing unit (11) is connected with the data terminal unit (12), and the data terminal unit (12) is connected with the mobile terminal (30).
5. The on-line energy consumption monitoring system for the concrete mixing plant according to claim 4, characterized in that the judging unit (17) is connected with the early warning unit (16), and the early warning unit (16) is set as an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221892967.1U CN218158158U (en) | 2022-07-21 | 2022-07-21 | Concrete mixing plant energy consumption on-line monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221892967.1U CN218158158U (en) | 2022-07-21 | 2022-07-21 | Concrete mixing plant energy consumption on-line monitoring system |
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| CN218158158U true CN218158158U (en) | 2022-12-27 |
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| CN202221892967.1U Active CN218158158U (en) | 2022-07-21 | 2022-07-21 | Concrete mixing plant energy consumption on-line monitoring system |
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- 2022-07-21 CN CN202221892967.1U patent/CN218158158U/en active Active
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