CN218082200U

CN218082200U - Cleaning device for rail surface rust removal

Info

Publication number: CN218082200U
Application number: CN202221968731.1U
Authority: CN
Inventors: 郑旭东
Original assignee: Deyang China Railway Chenqiao Technology Co ltd
Current assignee: Deyang China Railway Chenqiao Technology Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2022-12-20
Anticipated expiration: 2032-07-28

Abstract

The utility model discloses a cleaning device for removing rust on a rail surface, which relates to the field of steel rail maintenance, and comprises a movable supporting plate, wherein a steel roller for walking on a steel rail is arranged on the movable supporting plate, the steel roller is rotationally connected with the movable supporting plate through a rotating shaft, and cleaning mechanisms for cleaning the steel rail are respectively arranged on two sides of the top surface of the movable supporting plate along the steel rail; the cleaning mechanism comprises a first roller and a second roller respectively, the first roller and the second roller are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller and the second roller, the first roller and the second roller are connected through a power mechanism, and the power mechanism drives the first roller and the second roller to rotate. The device can quickly clean the sundries on the rail surface, improves the cleaning efficiency and saves time and cost; moreover, the device is convenient to use and operate, can be recycled, and is economical and environment-friendly.

Description

Cleaning device for rail surface rust removal

Technical Field

The utility model relates to a rail maintenance field specifically is a cleaning device of rail surface rust cleaning.

Background

The rail surface plasma coating is to coat a continuous special alloy coating with the width larger than 30mm on the longitudinal eccentric side of the steel rail on the surface of the derusted steel rail, and the special alloy coating has high conductivity, corrosion resistance and rolling resistance, so that the problem of poor circuit of the rail is effectively solved. Before plasma coating, a special rail surface abrasive belt rust removal device or a rail surface sand blasting rust removal device is adopted to remove a rail surface rust layer until the natural color of the steel rail is exposed, then impurities on the surface of the rail surface are removed, and special alloy is coated on the steel rail through the special coating device so as to protect the steel rail. In the whole construction process of coating, the traditional mode of clearing the sundries on the rail surface is that the cleaning is carried out manually, because the distance between the steel rails is long, the time that the whole cleaning process needs to be consumed is long, the workload is large, a large amount of manpower and cost are wasted, and the whole cleaning process is not efficient.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a cleaning device for removing rust on a rail surface, which can rapidly clean sundries on the rail surface, improve the cleaning efficiency and save time and cost; moreover, the device is convenient to use and operate, can be recycled, and is economical and environment-friendly.

The purpose of the utility model is realized through the following technical scheme:

a rail surface rust removal cleaning device comprises a movable supporting plate, wherein a steel roller for walking on a steel rail is arranged on the movable supporting plate, the steel roller is rotatably connected with the movable supporting plate through a rotating shaft, and cleaning mechanisms for cleaning the steel rail are respectively arranged on two sides of the top surface of the movable supporting plate along the steel rail;

the cleaning mechanism comprises a first roller and a second roller respectively, the first roller and the second roller are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller and the second roller, the first roller and the second roller are connected through a power mechanism, and the power mechanism drives the first roller and the second roller to rotate.

Preferably, the power mechanism comprises a first gear, a second gear and a rotating gear, the first gear and the second gear are in rotating engagement with the rotating gear, the first gear is connected with a first rotating shaft for connecting a first roller, the second gear is connected with a second rotating shaft for connecting a second roller, and the rotating gear is connected with a driving device for driving the rotating gear to rotate;

the first rotating shaft, the second rotating shaft and the driving device are all connected with a connecting plate, and the connecting plate is connected with the movable supporting plate.

Preferably, the first gear, the second gear and the rotating gear are all arranged in a protective shell, and the protective shell is connected with the connecting plate through bolts.

Preferably, one end of the first rotating shaft penetrates through the first gear, the end head of the first rotating shaft is detachably connected with the first roller, and the other end of the first rotating shaft is connected with the connecting plate through a bearing in a rotating mode.

Preferably, one end of the first roller is connected with a first connecting rod, and one end of the first connecting rod, which is far away from the first roller, movably penetrates through the protective shell and is in threaded connection with the first rotating shaft.

Preferably, one end of the second rotating shaft penetrates through the second gear, the end head of the second rotating shaft is detachably connected with the second roller, and the other end of the second rotating shaft is rotatably connected with the connecting plate through a bearing.

Preferably, one end of the second roller is connected with a second connecting rod, and one end of the second connecting rod, which is far away from the second roller, movably penetrates through the protective shell and is in threaded connection with the second rotating shaft.

Preferably, the driving device comprises a driving motor, the driving motor is arranged on one end face, far away from the driving gear, of the connecting plate, an output shaft of the driving motor penetrates through the connecting plate in a rotating mode and is connected with the driving gear, and the driving motor is fixed on the connecting plate.

Preferably, a control motor for driving the steel roller to roll is mounted on the movable supporting plate, and the control motor is electrically connected with the controller;

the controller is installed on the control frame, and the control frame is fixed on the movable supporting plate.

The utility model has the advantages that: the device is installed on the rail, when controlling the device to remove along the rail direction, cleans the lateral wall surface after the rail rust cleaning, cleans debris on the rail surface and the iron rust attached to the rail surface to the special alloy of coating is carried out to the rail, cleans the rail through using the device, has replaced artifical the cleaning, and then has saved time and cost, has improved the efficiency of cleaning. The device comprises a movable supporting plate on the whole design, wherein steel rollers used for walking on the steel rail are arranged on the movable supporting plate, the steel rollers are rotationally connected with the movable supporting plate through a rotating shaft, the movable supporting plate is driven to move along the direction of the steel rail by controlling the steel rollers, and then cleaning mechanisms which are respectively arranged on two sides of the top surface of the movable supporting plate and used for cleaning the steel rail are used for cleaning the steel rail along the steel rail, so that sundries on the surface of the steel rail and iron rust attached to the surface of the steel rail are cleaned; wherein, the mechanism that cleans that sets up includes first cylinder and second cylinder respectively, and first cylinder and second cylinder set up respectively in the both sides of rail, and are provided with the brush hair that is used for cleaning debris on first cylinder and the second cylinder to, first cylinder and second cylinder pass through power unit and connect, drive first cylinder and second cylinder through power unit and rotate, and then let the brush hair that sets up respectively on first cylinder and the second cylinder clean the rail, reach the effect of design use. Therefore, in terms of the design of the whole device, the device can quickly clean sundries on the rail surface, improves the cleaning efficiency and saves time and cost; moreover, the device is convenient to use and operate, can be recycled, and is economical and environment-friendly.

Drawings

FIG. 1 is a schematic structural view of a rail surface rust cleaning device of the present invention;

FIG. 2 is an exploded view of the structural part of a cleaning device for removing rust on a rail surface;

FIG. 3 is a schematic view of the connection structure of the cleaning mechanism of the cleaning device for removing rust on the rail surface;

FIG. 4 is an explosion diagram of the connection structure of the cleaning mechanism of the cleaning device for removing rust on the rail surface;

in the figure, 1-movable supporting plate, 2-steel roller, 3-first roller, 4-second roller, 5-rotating gear, 6-protective shell, 7-driving motor, 11-connecting plate, 12-control motor, 13-control frame, 14-controller, 31-first gear, 41-second gear, 311-first connecting rod, 411-second connecting rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention, i.e., the described embodiments are merely illustrative of some, but not all, of the embodiments of the invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention. It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.

Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a" \8230; "does not exclude the presence of additional like elements in the process, method, article, or apparatus that comprises the element.

As shown in fig. 1 to 4, a rail surface rust removal cleaning device comprises a movable support plate 1, a steel roller 2 for walking on a steel rail is arranged on the movable support plate 1, the steel roller 2 is rotatably connected with the movable support plate 1 through a rotating shaft, and cleaning mechanisms for cleaning the steel rail are respectively arranged on two sides of the top surface of the movable support plate 1 along the steel rail; the cleaning mechanism comprises a first roller 3 and a second roller 4 respectively, the first roller 3 and the second roller 4 are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller 3 and the second roller 4, the first roller 3 and the second roller 4 are connected through a power mechanism, and the power mechanism drives the first roller 3 and the second roller 4 to rotate.

The device is installed on the rail, when controlling the device to remove along the rail direction, cleans the lateral wall surface after the rail rust cleaning, cleans debris on the rail surface and the iron rust attached to the rail surface to the special alloy of coating is carried out to the rail, cleans the rail through using the device, has replaced artifical the cleaning, and then has saved time and cost, has improved the efficiency of cleaning. The device comprises a movable supporting plate 1 in the overall design, wherein a steel roller 2 used for walking on a steel rail is arranged on the movable supporting plate 1, the steel roller 2 is rotatably connected with the movable supporting plate 1 through a rotating shaft, and is driven to move along the steel rail direction with the movable supporting plate 1 by controlling the steel roller 2, so that the steel rail is cleaned through cleaning mechanisms which are respectively arranged on two sides of the top surface of the movable supporting plate 1 and along the steel rail, and impurities on the surface of the steel rail and iron rust attached to the surface of the steel rail are cleaned; the arranged cleaning mechanism comprises a first roller 3 and a second roller 4 respectively, the first roller 3 and the second roller 4 are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller 3 and the second roller 4, the first roller 3 and the second roller 4 are connected through a power mechanism, the first roller 3 and the second roller 4 are driven by the power mechanism to rotate, and the bristles arranged on the first roller 3 and the second roller 4 respectively clean the steel rail, so that the effect of design and use is achieved.

Furthermore, when the device is used for cleaning sundries on a steel rail, the device is firstly installed on the steel rail, so that a movable support plate 1 of the device is provided with a steel roller 2 used for walking on the steel rail, and the steel roller 2 is rotatably connected with the movable support plate 1 through a rotating shaft; meanwhile, a control motor 12 for driving the steel roller to roll is arranged on the movable supporting plate 1, and the control motor 12 is electrically connected with a controller 14; the controller 14 is arranged on the control frame 13, and the control frame 13 is fixed on the movable support plate 1; the controller 14 is powered on, the controller 14 controls the control motor 12 to be started, the control motor 12 drives the rotating shaft connected with the steel roller 2 to rotate through gear engagement, the steel roller 2 is driven to move along the steel rail, and the device is driven to move along the steel rail. In the implementation process, the controller 14 and the control motor 12 used by the device are realized by the prior art, and the track engineering application is mature technology, so the detailed description of the specific implementation modes is not provided. The controller 14 controls the control motor 12 to drive the steel roller 2 to move forward along the direction of the steel rail, and in order to realize that the steel rail is cleaned in the moving process, cleaning mechanisms for cleaning the steel rail are respectively arranged along the steel rail on two sides of the top surface of the movable supporting plate 1; the cleaning mechanism comprises a first roller 3 and a second roller 4 respectively, the first roller 3 and the second roller 4 are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller 3 and the second roller 4, the first roller 3 and the second roller 4 are connected through a power mechanism, and the power mechanism drives the first roller 3 and the second roller 4 to rotate; meanwhile, the arranged power mechanisms comprise a first gear 31, a second gear 41 and a rotating gear 5, the first gear 31 and the second gear 32 are in rotating engagement with the rotating gear 5, the first gear 31 is connected with a first rotating shaft used for being connected with the first roller 3, the second gear 41 is connected with a second rotating shaft used for being connected with the second roller 4, and the rotating gear 5 is connected with a driving device used for driving the rotating gear 5 to rotate; the first rotating shaft, the second rotating shaft and the driving device are all connected with a connecting plate 11, and the connecting plate 11 is connected with the movable supporting plate 1; with drive arrangement and 14 electricity federation of controller, and then controller 14 can start through prior art control drive arrangement, and then realize driving running gear 5 and rotate, running gear 5 drives first gear 31 and second gear 41 rotation respectively, and then first gear 31 and second gear 41 drive respectively first cylinder 3 and the second cylinder 4 of being connected separately with it rotate respectively along the both sides wall of rail, clean the rail through the brush hair that sets up on first cylinder 3 and the second cylinder 4, reach the purpose of design and use.

Further, in the process of cleaning the steel rail, in order to protect the first gear 31, the second gear 41 and the rotating gear 5 from being exposed to air for a long time and being rusted to influence the use of the steel rail, the first gear 31, the second gear 41 and the rotating gear 5 are all arranged in the protective shell 6, and the protective shell 6 is connected with the connecting plate 11 through bolts. In the whole cleaning process, the driving device is arranged to provide power to drive the rotating gear 5 to rotate, so as to drive the first gear 31 and the second gear 41 which are respectively engaged with the rotating gear 5 to rotate; the driving device comprises a driving motor 7, the driving motor is arranged on one end face of the connecting plate far away from the driving gear 5, an output shaft of the driving motor 7 penetrates through the connecting plate 11 in a rotating mode and is connected with the driving gear 5, and the driving motor 7 is fixed on the connecting plate; the driving motor 7 of the driving device is fixedly arranged on the connecting plate 11, the driving motor 7 is electrically connected with the controller 14, and the controller 14 controls the driving motor 7 to start, so that the purpose of design and use is achieved. In order to realize the rotation of the first roller 3 and the second roller 4, during the specific design, one end of the first rotating shaft passes through the first gear 31, the end of the first rotating shaft is detachably connected with the first roller 3, and the other end of the first rotating shaft is rotatably connected with the connecting plate 11 through a bearing; one end of the second rotating shaft penetrates through the second gear 41, the end head of the second rotating shaft is detachably connected with the second roller 4, and the other end of the second rotating shaft is rotatably connected with the connecting plate 11 through a bearing; therefore, when the driving motor 7 is started, the rotating gear 5 is driven to rotate, and then the first gear 31 and the second gear 41 which are respectively in rotating engagement with the rotating gear 5 are driven to rotate, the first gear 31 and the second gear 41 respectively drive the first roller 3 and the second roller 4 which are respectively connected to the first gear and the second gear to roll, bristles arranged on the first roller 3 and the second roller 4 clean the steel rail, and the using effect is achieved, and the driving motor 7 used in the implementation process can be realized by the prior art, and detailed description of the driving motor 7 is not provided.

Furthermore, in order to replace the first roller 3 and the second roller 4 to adapt to the steel rails in different environments so as to clean the steel rails through the bristles with different hardness arranged on the first roller 3 and the second roller 4, a first connecting rod 311 is connected to one end of the first roller 3, and one end of the first connecting rod 311, which is far away from the first roller 3, movably penetrates through the protective shell 6 and is in threaded connection with the first rotating shaft; one end of the second roller 4 is connected with a second connecting rod 411, and one end of the second connecting rod 411, which is far away from the second roller 4, movably penetrates through the protective shell 11 and is in threaded connection with the second rotating shaft; can dismantle with first pivot and second pivot respectively through with first cylinder 3 and second cylinder 4 and be connected, can realize changing the first cylinder 3 of different types and the second cylinder 4 and the requirement such as hardness of the brush hair that first cylinder 3 and second cylinder 4 set up to this rail under the adaptation different environment cleans the rail. In terms of design, the device can quickly clean sundries on the rail surface, improves the cleaning efficiency and saves time and cost; moreover, the device is convenient to use and operate, can be recycled, and is economical and environment-friendly.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the embodiments in the above description, and the technical concept of the present invention can be within the scope of the present invention, and can be modified to various simple modifications, and these simple modifications all belong to the protection scope of the present invention. It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and in order to avoid unnecessary repetition, the present invention does not separately describe various possible combinations. In addition, the above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model, and simultaneously, the various different embodiments of the utility model can be combined arbitrarily, so long as the idea of the utility model is not violated, the utility model should be regarded as the content disclosed by the utility model.

Claims

1. A rail surface rust removal cleaning device is characterized by comprising a movable support plate (1), wherein a steel roller (2) used for walking on a steel rail is arranged on the movable support plate (1), the steel roller (2) is rotatably connected with the movable support plate (1) through a rotating shaft, and cleaning mechanisms used for cleaning the steel rail are respectively arranged on two sides of the top surface of the movable support plate (1) along the steel rail;

the cleaning mechanism comprises a first roller (3) and a second roller (4), the first roller (3) and the second roller (4) are arranged on two sides of the steel rail respectively, bristles for cleaning sundries are arranged on the first roller (3) and the second roller (4), the first roller (3) and the second roller (4) are connected through a power mechanism, and the power mechanism drives the first roller (3) and the second roller (4) to rotate.

2. The cleaning device for removing the rust on the rail surface according to claim 1, wherein the power mechanism comprises a first gear (31), a second gear (41) and a rotating gear (5), the first gear (31) and the second gear (41) are rotatably engaged with the rotating gear (5), the first gear (31) is connected with a first rotating shaft for connecting a first roller (3), the second gear (41) is connected with a second rotating shaft for connecting a second roller (4), and the rotating gear (5) is connected with a driving device for driving the rotating gear (5) to rotate;

the first rotating shaft, the second rotating shaft and the driving device are all connected with a connecting plate (11), and the connecting plate (11) is connected with the movable supporting plate (1).

3. A rail surface rust removing cleaning device as claimed in claim 2, characterized in that the first gear (31), the second gear (41) and the rotating gear (5) are all arranged in a protective shell (6), and the protective shell (6) is connected with the connecting plate (11) through bolts.

4. A cleaning device for removing rust on a rail surface as claimed in claim 3, wherein one end of the first rotating shaft passes through the first gear (31), the end head of the first rotating shaft is detachably connected with the first roller (3), and the other end of the first rotating shaft is rotatably connected with the connecting plate (11) through a bearing.

5. A rail surface rust removal cleaning device as claimed in claim 4, characterized in that one end of the first roller (3) is connected with a first connecting rod (311), and one end of the first connecting rod (311) far away from the first roller (3) movably penetrates through the protective shell (6) and is in threaded connection with the first rotating shaft.

6. A cleaning device for removing rust on a rail surface as claimed in claim 3, wherein one end of the second rotating shaft passes through the second gear (41), the end of the second rotating shaft is detachably connected with the second roller (4), and the other end of the second rotating shaft is rotatably connected with the connecting plate (11) through a bearing.

7. A rail surface rust removal cleaning device as claimed in claim 6, characterized in that one end of the second roller (4) is connected with a second connecting rod (411), and one end of the second connecting rod (411) far away from the second roller (4) movably penetrates through the protective shell (6) and is in threaded connection with the second rotating shaft.

8. A cleaning device for removing rust on a rail surface as claimed in claim 3, wherein the driving device comprises a driving motor (7) which is arranged on one end face of the connecting plate far away from the rotating gear (5), an output shaft of the driving motor (7) rotatably penetrates through the connecting plate (11) and is connected with the rotating gear (5), and the driving motor (7) is fixed on the connecting plate.

9. The cleaning device for removing the rust on the rail surface is characterized in that a control motor (12) for driving a steel roller to roll is mounted on the movable supporting plate (1), and the control motor (12) is electrically connected with a controller (14);

the controller (14) is installed on the control frame (13), and the control frame (13) is fixed on the movable support plate (1).