CN218073320U - Light and simple yoghourt production all-in-one machine - Google Patents

Abstract

The utility model discloses a lightly simplify acidophilus milk production all-in-one, including acidophilus milk fermentation room, control panel, water tank water pump district and the agitator tank that disinfects, the acidophilus milk fermentation room passes through the control panel electric connection in circuit and upper right corner, control panel passes through circuit and water tank water pump district and the agitator tank electric connection that disinfects, the water tank water pump district is linked together through pipeline and the agitator tank that disinfects, the jar body department of opening and shutting of agitator tank that disinfects is provided with flange and seal ring, the tank deck of the agitator tank that disinfects is provided with relief valve and bleed valve. The utility model can easily finish the key step of sterilization in plateau areas, has simple operation, can be used by directly leading water and electrifying without excessive manual intervention, lightens the operation intensity and times, saves cost and improves efficiency; meanwhile, the device has small floor area and perfect functions, is formed by assembling simple components, has a cuboid integral structure, and can easily finish the manufacture of various yoghurts.

Description

Light simplify acidophilus milk production all-in-one

Technical Field

The utility model relates to a lightly simplify acidophilus milk production all-in-one belongs to acidophilus milk production technical field.

Background

The yoghourt takes milk as a raw material, a leaven is added into the milk, and the milk is obtained by cooling and filling after fermentation. Is popular with the public. In the face of a huge yogurt consumption market, many different types of yogurt production equipment are produced on the market, but the common yogurt production equipment is still thought to be used in plain areas without considering the situation that the production environment is harsh and cannot be operated. In real life, the critical step of sterilization cannot be finished by using a common conventional yogurt machine due to the fact that the altitude of the area of 3000-5000m in Qinghai-Tibet plateau is too high and the liquid temperature cannot reach 100 ℃, so that normal production cannot be carried out. Meanwhile, the environmental conditions in the plateau area are crude, and the operation is difficult, so that a light and simplified production device suitable for processing dairy products in the plateau area is urgently needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned problem that prior art exists, overcome prior art's weak point, design one kind and be fit for plateau area, and easy operation's the acidophilus milk production all-in-one of lightly simplifying.

In order to realize the purpose, the technical scheme of the utility model is that:

the utility model provides a light acidophilus milk production all-in-one of simplifying, includes acidophilus milk fermentation room, control panel, water tank water pump district and the agitator tank that disinfects, the acidophilus milk fermentation room passes through circuit and the control panel electric connection in the upper right corner, control panel passes through circuit and water tank water pump district and the agitator tank electric connection that disinfects, water tank water pump district is linked together through pipeline and the agitator tank that disinfects.

Preferably, a flange and a sealing washer are arranged at the opening and closing position of the tank body of the sterilizing and stirring tank, a safety valve and an air release valve are arranged on the top of the sterilizing and stirring tank, a discharge valve is arranged at the bottom of the tank body of the sterilizing and stirring tank, and a heating device is arranged on the shell of the sterilizing and stirring tank.

Preferably, the heating device comprises a jacket arranged on a shell of the sterilizing and stirring tank, the jacket is provided with a jacket overflow valve, and an external heat preservation layer of the jacket is communicated with a steam generator arranged in a water pump area of the water tank through a jacket connecting port a and a jacket connecting port b.

Preferably, one side of the air release valve is provided with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring paddle, one end of the stirring paddle penetrates through the tank top of the sterilization stirring tank, and one side, far away from the safety valve and the air release valve, of the tank top of the sterilization stirring tank is provided with a viewing mirror and a pressure gauge.

Preferably, the outer wall of the bottom of the sterilizing stirring tank is fixedly connected with a support, and a spiral baffle is arranged inside the jacket.

Preferably, the water tank water pump district includes water tank, circulating valve and comdenstion water backward flow valve, the inner wall of water tank is connected with the floater through the cotton rope, water tank water drain valve and water tank water intaking valve are installed respectively to the drain and the water inlet of water tank, the entry and the water tank of circulating valve are linked together through the pipeline, there is steam generator in the export of circulating valve through the pipe connection, there is the water pump bottom of water tank through the pipe connection, the exit linkage of water pump has the cold water inlet valve, the comdenstion water backward flow valve is linked together through pipeline and circulating valve.

Preferably, the cold water inlet valve is communicated with the jacket connecting port a through a pipeline, the steam generator is communicated with the jacket connecting port b through a steam inlet valve, the jacket is communicated with the condensed water return valve, the condensed water return valve is communicated with the circulating valve, the jacket is communicated with the water tank through a cold water pipe, and the cold water pipe is provided with the cold water return valve.

Preferably, a fuse and a heating wire are arranged in the sandwich structure on the outer wall of the yoghourt fermentation chamber, and the fuse and the heating wire are electrically connected with a circuit of the control panel.

Preferably, the control panel is divided into a button area and a temperature display area, and the button area is divided from left to right and from top to bottom: fermentation pilot lamp, heating a knob, bactericidal pilot lamp, stirring knob, fermentation case knob, heating b knob, sterilization knob, water pump knob, the button and the water tank water pump district of button district, the agitator tank and the acidophilus milk fermentation room of disinfecting pass through circuit electric connection.

Preferably, a temperature sensor a is arranged inside the yoghourt fermentation chamber, a temperature sensor b is arranged inside the tank body of the sterilization stirring tank, and the two digital display adjusting instruments in the temperature display area are electrically connected with the temperature sensor a and the temperature sensor b through circuits.

The utility model discloses the beneficial effect who reaches:

1. the utility model can easily finish the key step of sterilization in plateau areas, has simple operation, can finish the procedures of stirring sterilization and the like by directly leading water and electrifying, does not need excessive manual intervention, lightens the operation intensity and times, saves cost and improves efficiency;

2. the utility model discloses area is little, and the function is perfect, is formed by simple component assembly, and overall structure is the cuboid, can easily accomplish the preparation of multiple acidophilus milk.

Drawings

Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a schematic view of the yogurt fermentation chamber shown in FIG. 1;

FIG. 3 is a schematic structural diagram of the control panel shown in FIG. 1;

FIG. 4 is a schematic diagram of the structure of the water pump area of the water tank shown in FIG. 1

Fig. 5 is a schematic structural view of the sterilizing agitation tank shown in fig. 1.

Reference numerals are as follows: 1. a yogurt fermentation chamber; 101. a temperature sensor a; 102. a fuse; 103. a heat generating line; 2. a control panel; 201. a button area; 202. a temperature display area; 3. a water tank and a water pump area; 301. a water tank drain valve; 302. a water tank inlet valve; 303. a steam generator; 304. a water tank; 305. a floating ball; 306. a cold water return valve; 307. a steam inlet valve; 308. a water pump; 309. a cold water inlet valve; 310. circulating a valve; 311. a condensate water return valve; 4. sterilizing and stirring tanks; 401. a support; 402. a jacket connecting port a; 403. a heat-insulating layer; 404. a temperature sensor b; 405. a helical baffle; 406. a jacket connecting port b; 407. a flange; 408. a safety valve; 409. a deflation valve; 410. a discharge valve; 411. a jacket; 412. a stirring paddle; 413. a jacket overflow valve; 414. a sealing gasket; 415. a sight glass; 416. a pressure gauge; 417. a stirring motor.

Detailed Description

The present invention will be further described with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

Example 1

As shown in fig. 1-3, the utility model provides a light acidophilus milk production all-in-one of simplifying, including acidophilus milk fermentation room 1, control panel 2, water tank water pump district 3 and the agitator tank 4 that disinfects, acidophilus milk fermentation room 1 passes through 2 electric connection of control panel in circuit and the upper right corner, control panel 2 passes through circuit and water tank water pump district 3 and 4 electric connection of agitator tank 4 that disinfect, water tank water pump district 3 is linked together through pipeline and agitator tank 4 that disinfects, 1 inside temperature sensor a101 that is provided with of acidophilus milk fermentation room, be provided with fuse 102 and heating wire 103 in the sandwich structure of its outer wall, fuse 102 and heating wire 103 and control panel 2's circuit electric connection.

In this embodiment, the control panel 2 is divided into a button area 201 and a temperature display area 202, and the button area 201 is divided into: fermentation pilot lamp, heating a knob, bactericidal pilot lamp, stirring knob, fermentation case knob, heating b knob, sterilization knob, water pump knob, the button and the water tank water pump district 3 of button district 201, the agitator tank 4 that disinfects and 1 through circuit electric connection in acidophilus milk fermentation room.

Example 2

As shown in fig. 4 and 5, the utility model provides a light simplified yogurt production all-in-one machine, compare in embodiment 1, this embodiment water tank water pump district 3 includes water tank 304, circulating valve 310 and condensate water backward flow valve 311, the inner wall of water tank 304 is connected with floater 305 through the cotton rope, water tank water drain valve 301 and water tank water inlet valve 302 are installed respectively to the drain and the water inlet of water tank 304, the entry and the water tank 304 of circulating valve 310 are linked together through the pipeline, the export of circulating valve 310 is connected with steam generator 303 through the pipeline, the bottom of water tank 304 is connected with water pump 308 through the pipeline, the exit linkage of water pump 308 is connected with cold water inlet valve 309, condensate water backward flow valve 311 is linked together with circulating valve 310 through the pipeline, the bottom outer wall fixedly connected with support 401 of sterilization agitator tank 4, the casing of sterilization agitator tank 4 is provided with jacket 411, the inside of jacket 411 is provided with spiral baffle 405, and install jacket overflow valve 413, the outside heat preservation 403 of jacket 411 is connected with water tank district 3 through jacket a402, the top connection port of jacket 409 is provided with sterilization agitator tank 4, the top connection port of sterilization agitator tank 408 is provided with sterilization agitator tank 408 and sterilization agitator tank 410, the top connection port 409 of sterilization agitator tank is provided with the top of sterilization agitator tank 408 of the sterilization agitator tank, the sterilization agitator tank 408 of the sterilization agitator tank 410, the top motor 409 of the sterilization agitator tank is provided with the sterilization agitator tank 410, the sterilization agitator tank 410 and the sterilization agitator tank top connection port 409 of the sterilization agitator tank 410, the sterilization agitator tank 408 of the sterilization agitator tank.

In this embodiment, the cold water inlet valve 309 is communicated with the jacket connecting port a402 through a pipeline, the steam generator 303 is communicated with the jacket connecting port b406 through a steam inlet valve 307, the jacket 411 is communicated with the condensed water return valve 311, the condensed water return valve 311 is communicated with the circulating valve 310, the jacket 411 is communicated with the water tank 304 through a cold water pipe, the cold water pipe is provided with the cold water return valve 306, and the two digital display regulators of the temperature display area 202 are electrically connected with the temperature sensor a101 and the temperature sensor b404 through circuits;

the device is different from other yoghourt production equipment in the automatic pressurization characteristic;

when the pressure in the environment is increased, the boiling point is increased, and vice versa; in a plateau area, the altitude is too high, the atmospheric pressure is low, and the corresponding sterilization temperature cannot be reached by heating under normal conditions; therefore, the operation is often very difficult when the key step from the yogurt making in the plateau area to the sterilization is carried out; in the device, a completely sealed environment is created in the tank by using a sealing washer 414 in the sterilizing stirring tank, and in the sealed environment, steam generated by heating and evaporating liquid in the tank cannot be diffused into air and only can be left in the tank, so that the pressure in the tank is increased to generate a high-temperature and high-pressure environment; the pressure in the tank is increased, and the boiling point of the material is increased, so that the liquid in the tank can reach the corresponding sterilization temperature.

Example 3

The use method of the simplified yoghourt production all-in-one machine comprises the following steps:

checking the tightness of all valves of a water tank water pump area 3 and a sterilization stirring tank 4, after the completion of the checking, closing a water tank water discharge valve 301, opening a water tank water inlet valve 302, checking a pipeline between a water pump 308 and a jacket 411, enabling water to enter the water tank 304 through the water tank water inlet valve 302 until a floating ball 305 floats, closing the water tank water inlet valve 302, opening a steam inlet valve 307, a condensate water return valve 311 and a circulating valve 310, closing a cold water return valve 306 and a cold water inlet valve 309 to prepare for steam entering the jacket 411, screwing off pipes of the water pump 308 and opening all valves when freezing in winter, exhausting all water in the water tank 304, the sterilization stirring tank 4 and the jacket 411, preventing the freezing from damaging the pipeline, checking whether a sealing gasket 414 is complete, whether a flange 407 is fastened, enabling the sterilization stirring tank 4 to be in a closed state, keeping the airtightness of the tank body, checking whether a bracket 401 is stable, whether a jacket connecting port a402 and a jacket connecting port b406 are sealed, and performing production operation after the checking is completed;

after being filtered by filter cloth, the milk is poured into a tank, and is recommended not to exceed 20 jin, the highest milk can submerge the upper edge of the stirring paddle 412, the lowest milk can reach half of the stirring paddle 412, and excessive milk or insufficient milk is not suitable;

setting a sterilization temperature of 95 ℃, firstly, turning on a stirring knob at the control panel 2 rightly, confirming that a steam inlet valve 307, a condensate water reflux valve 311 and a circulating valve 309 are in an open state, then turning off the sterilization knob at the control panel 2, starting a steam generator 303, starting sterilization and warming, when a pipeline and a jacket 411 are filled with steam, closing the circulating valve 310, enabling the heating steam to realize circulation of the steam generator 303 and the jacket 411 in the pipeline, reducing heat exchange between the sterilization stirring tank 4 and the outside, increasing the heat exchange area by a spiral baffle 405 in the jacket 411, obtaining the temperature in the tank through a temperature sensor b404, starting timing when the display temperature of a digital display regulator 202 reaches the set temperature, keeping the milk temperature at 95 ℃ for 15 minutes, observing the indication number of a pressure gauge at any time, keeping the pressure in the whole sterilization process not higher than 0.15 MPa, preferably keeping the indication number of the pressure gauge 416 MPa-0.03 MPa to 0.08 MPa, and preventing the pressure in the tank from being too high, and observing a dynamic state of a dynamic stirring mirror 417 in the tank when the sterilization stirring process is carried out;

after the end, the discharge valve 410 is opened to receive a small amount of milk, the pipeline sterilization is carried out, the milk is not used, the discharge valve 409 is manually opened to discharge the gas in the tank from the discharge valve 409 until the reading of the pressure gauge 416 is less than 0.001 MPa, the discharge valve 409 is closed, the sterilization stirring tank 4 is continuously stirred, the jacket overflow valve 413 of the sterilization stirring tank 4 is opened, and the steam in the jacket 411 is discharged;

after the gas is discharged, closing a steam inlet valve 307 and a condensed water return valve 311, opening a cold water inlet valve 309 and a cold water return valve 311, after confirming that all valves are normally opened and closed, opening a water pump knob at a control panel 2, circulating cooling water among a water tank 304, a water pump 308 and a jacket 411, during cooling, observing temperature readings in a sterilization stirring tank 4 at the control panel until the temperature of a digital display regulator 202 is reduced to be below 42 ℃, closing the water pump 308 and all valves in a water pump area 3 of the water tank, stopping cooling, pre-boiling an inoculation cylinder and a spoon for 5 minutes by using boiled water, collecting milk sterilized at 42 ℃ in a half cylinder from a discharge valve 410, pouring a fermentation agent according to a certain amount, quickly pouring the milk into the sterilization stirring tank 4 after uniform mixing, and stirring for 10-15 minutes to uniformly mix;

cleaning and disinfecting a filling machine in advance, receiving milk from a discharge valve 410 and feeding the milk into a hopper of the filling machine, properly controlling the filling machine for discarding partial finished products at the beginning of filling due to safety considerations, automatically sealing the cover according to a program, cleaning the sterilization stirring tank 4 after filling is finished, opening the top of the tank, and washing the sterilization stirring tank 4 by using a spray gun;

the filled yoghourt is put into a yoghourt fermentation chamber 1, the fermentation temperature is set to be 42 ℃, a fermentation knob at the control panel 2 is unscrewed, a heating knob a and a heating knob b at the control panel 2 are respectively or simultaneously opened according to the yield, the heating wire 103 in an interlayer of the yoghourt fermentation chamber is used for heat preservation and heating, a temperature sensor a101 in the yoghourt fermentation chamber 1 is used for temperature control, in order to prevent the danger caused by overhigh temperature, a fuse 102 is further arranged in the interlayer, the heat preservation and fermentation are carried out for 4-6 hours, the product solidification is used as the terminal point judgment, after the production is finished, all knobs 201 at the control panel 2 are closed, the water in a water tank water pump area 3 and the interlayer 411 is drained, a main power supply is closed, and the fermented product is placed in a refrigerator at the temperature of 4-8 ℃ and is cooked for about 12 hours, and then the yoghourt can be delivered.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be considered as the protection scope of the present invention.

Claims (10)

1. The utility model provides a light acidophilus milk production all-in-one that simplifies, includes acidophilus milk fermentation room (1), control panel (2), water tank water pump district (3) and agitator tank (4) that disinfect, its characterized in that: the yogurt fermentation chamber (1) is electrically connected with the control panel (2) at the upper right corner through a circuit, the control panel (2) is electrically connected with the water tank water pump area (3) and the sterilization stirring tank (4) through a circuit, and the water tank water pump area (3) is communicated with the sterilization stirring tank (4) through a pipeline.

2. The integrated light and simplified yoghourt producing machine according to claim 1, wherein a flange (407) and a sealing gasket (414) are arranged at the opening and closing position of the tank body of the sterilizing and stirring tank (4), a safety valve (408) and a gas release valve (409) are arranged at the tank top of the sterilizing and stirring tank (4), a discharge valve (410) is arranged at the bottom of the tank body of the sterilizing and stirring tank (4), and a heating device is arranged on the shell of the sterilizing and stirring tank (4).

3. A light and simplified yogurt production all-in-one machine as claimed in claim 2, characterized in that the heating device comprises a jacket (411) arranged on the shell of the sterilization stirring tank (4), the jacket (411) is provided with a jacket overflow valve (413), and the external heat preservation layer (403) of the jacket (411) is communicated with the steam generator (303) arranged in the water pump area (3) of the water tank through a jacket connection port a (402) and a jacket connection port b (406).

4. The integrated light and simplified yoghourt producing machine according to claim 2, wherein a stirring motor (417) is arranged on one side of the air release valve (409), an output end of the stirring motor (417) is fixedly connected with a stirring paddle (412), one end of the stirring paddle (412) penetrates through the top of the sterilizing stirring tank (4), and a viewing mirror (415) and a pressure gauge (416) are arranged on one side, away from the safety valve (408) and the air release valve (409), of the top of the sterilizing stirring tank (4).

5. The integrated machine for producing yogurt with light weight and simplicity according to claim 3, characterized in that a support (401) is fixedly connected to the outer wall of the bottom of the sterilizing and stirring tank (4), and a spiral baffle (405) is arranged inside the jacket (411).

6. The integrated machine for producing light and simplified yoghourt as claimed in claim 3, wherein the water tank water pump area (3) comprises a water tank (304), a circulating valve (310) and a condensed water return valve (311), the inner wall of the water tank (304) is connected with a floating ball (305) through a cotton rope, a water tank water drain valve (301) and a water tank water inlet valve (302) are respectively installed at a water drain opening and a water inlet opening of the water tank (304), an inlet of the circulating valve (310) is communicated with the water tank (304) through a pipeline, an outlet of the circulating valve (310) is connected with a steam generator (303) through a pipeline, a water pump (308) is connected to the bottom of the water tank (304) through a pipeline, an outlet of the water pump (308) is connected with a cold water inlet valve (309), and the condensed water return valve (311) is communicated with the circulating valve (310) through a pipeline.

7. The integrated light-weight and simplified yoghourt production machine according to claim 6, wherein the cold water inlet valve (309) is communicated with a jacket connecting port a (402) through a pipe, the steam generator (303) is communicated with a jacket connecting port b (406) through a steam inlet valve (307), the jacket (411) is communicated with a condensed water return valve (311), the condensed water return valve (311) is communicated with a circulating valve (310), the jacket (411) is communicated with a water tank (304) through a cold water pipe, and the cold water pipe is provided with a cold water return valve (306).

8. The integrated machine for producing yogurt according to claim 1, characterized in that a fuse (102) and a heating wire (103) are disposed in the sandwich structure of the outer wall of the yogurt fermentation chamber (1), and the fuse (102) and the heating wire (103) are electrically connected to the circuit of the control panel (2).

9. A simplified yogurt production machine according to claim 1 characterized in that the control panel (2) is divided into a button area (201) and a temperature display area (202), the button area (201) is from left to right and from top to bottom respectively: fermentation pilot lamp, heating a knob, bactericidal pilot lamp, stirring knob, fermentation case knob, heating b knob, sterilization knob, water pump knob, the button and water tank water pump district (3), the agitator tank (4) and the acidophilus milk fermentation room (1) of disinfecting of button district (201) pass through circuit electric connection.

10. The integrated machine for producing the light and simplified yoghourt as claimed in claim 9, wherein a temperature sensor a (101) is arranged inside the yoghourt fermentation chamber (1), a temperature sensor b (404) is arranged inside the tank body of the sterilizing and stirring tank (4), and two digital display adjusting instruments of the temperature display area (202) are electrically connected with the temperature sensor a (101) and the temperature sensor b (404) through circuits.

Images