CN218024717U - High-efficient steel strand wires coiling mechanism - Google Patents

High-efficient steel strand wires coiling mechanism Download PDF

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Publication number
CN218024717U
CN218024717U CN202123445334.4U CN202123445334U CN218024717U CN 218024717 U CN218024717 U CN 218024717U CN 202123445334 U CN202123445334 U CN 202123445334U CN 218024717 U CN218024717 U CN 218024717U
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China
Prior art keywords
winding
steel strand
winding shaft
frame
proximity sensor
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CN202123445334.4U
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Chinese (zh)
Inventor
张月生
刘立军
张月祥
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Tianjin Dejia Prestress Steel Strand Co ltd
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Tianjin Dejia Prestress Steel Strand Co ltd
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Abstract

The utility model discloses a high-efficiency steel strand winding device, which comprises a first winding unit and a second winding unit which have the same structure and are arranged at intervals in the front and back; the spool includes the axis body and with two flanges that the axis body left side and right side are connected, two flange upper position correspondences are provided with two proximity sensor. Through being provided with proximity sensor on two flanges at the spool, after the thickness of steel strand wires reached the certain degree, two proximity sensor were blocked to the steel strand wires, and after two proximity sensor gathered the signal, all transmitted the PLC controller of setting on removing the frame for, and PLC controller control rotation driving motor stops rotatoryly, can play the effect of control spool wire winding thickness, has reduced the manpower and has participated in, has reduced company's operation cost.

Description

High-efficient steel strand wires coiling mechanism
Technical Field
The utility model relates to a steel strand wires preparation technical field especially relates to a high-efficient steel strand wires coiling mechanism.
Background
When the prestressed steel strand is prepared, the prepared steel strand is wound up by using a steel strand winding device. The steel strand winding device comprises a winding shaft and a winding shaft driving mechanism. When utilizing the spool wire winding, need the wire winding thickness on the artifical control axis body, avoid exceeding the both sides flange of axis body, cause the steel strand wires to drop. The manpower cost of enterprise's operation has been increased to the mode of artifical control. With the development and progress of the technology, how to reduce the manual participation and reduce the operation burden of the enterprise becomes an urgent problem to be solved.
SUMMERY OF THE UTILITY MODEL
To the technical problem who exists among the above-mentioned prior art, the aim at of this application provides a high-efficient steel strand wires coiling mechanism.
For realizing the purpose of the utility model, the utility model provides a technical scheme as follows:
a high-efficiency steel strand winding device comprises a first winding unit and a second winding unit which have the same structure and are arranged at intervals in the front and back;
the first winding unit comprises a movable frame, two guide rails arranged on the movable frame side by side, the movable frame, a winding shaft and a winding shaft driving mechanism, wherein rotating shafts on two sides of the winding shaft are rotatably connected with the movable frame, and a rotating shaft on one side of the winding shaft is connected with the winding shaft driving mechanism;
the winding shaft driving mechanism comprises a rotary driving motor, the rotary driving motor is in transmission connection with a rotating shaft of the winding shaft, a left moving wheel is arranged on each of the front side and the rear side of the left end of the moving frame, and a right moving wheel is arranged on each of the front side and the rear side of the right end of the moving frame;
the spool comprises a spool body and two flanges connected with the left side and the right side of the spool body, and two proximity sensors are correspondingly arranged on the two flanges.
Each rib comprises a cross-shaped frame and a circular ring connected to the outer side of the cross-shaped frame, and the proximity sensor is mounted on the cross-shaped frame; the winding shaft braking mechanism is arranged on the moving frame and comprises a supporting block fixed on the moving frame and a transverse cylinder arranged at the upper end of the supporting block, and an arc-shaped block is connected to a piston rod of the transverse cylinder.
Wherein, the inside wall of arc piece is provided with the rubber pad.
Compared with the prior art, the beneficial effects of this application are as follows: through being provided with proximity sensor on two flanges at the spool, after the thickness of steel strand wires reached the certain degree, two proximity sensor were blocked to the steel strand wires, and after two proximity sensor gathered the signal, all transmitted the PLC controller of setting on removing the frame for, and PLC controller control rotation driving motor stops rotatoryly, can play the effect of control spool wire winding thickness, has reduced the manpower and has participated in, has reduced company's operation cost.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present application;
FIG. 2 is a schematic structural diagram of a second embodiment of the present application;
FIG. 3 is a schematic structural diagram of a sensor adjustment mechanism according to a second embodiment of the present application;
in the drawing, a first winding unit 1, a second winding unit 2, a rotary driving motor 3, a guide rail 4, a right moving wheel 5, a bobbin 6, a proximity sensor 7, a left moving wheel 8, a transverse cylinder 9, a supporting block 10, an arc-shaped block 11, a rubber pad 12, an adjusting bolt 131, a lock nut 132, a sliding block 133, a clamping block 134 and an opening 135 are arranged.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when used in this specification the singular forms "a", "an" and/or "the" include "specify the presence of stated features, steps, operations, elements, or modules, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
Example one
As shown in fig. 1, the embodiment provides a high-efficiency steel strand winding device, which includes a first winding unit 1 and a second winding unit 2 that have the same structure and are arranged at intervals in front and back;
the first winding unit 1 comprises a moving frame, two guide rails 4 arranged on the moving frame side by side, the moving frame, a winding shaft 6 and a winding shaft driving mechanism, wherein rotating shafts on two sides of the winding shaft 6 are rotatably connected with the moving frame, and a rotating shaft on one side of the winding shaft is connected with the winding shaft driving mechanism; the winding shaft is driven to rotate by the winding shaft driving mechanism;
the winding shaft driving mechanism comprises a rotary driving motor 3, the rotary driving motor 3 is in transmission connection with a rotating shaft of a winding shaft 6, a left moving wheel 8 is arranged on each of the front side and the rear side of the left end of the moving frame, and a right moving wheel 5 is arranged on each of the front side and the rear side of the right end of the moving frame;
the spool 6 includes the axis body and with the axis body left side and two flanges of right side connection, two flanges upper position correspond and are provided with two proximity sensor 7.
It should be noted that the moving frames of the present application can move on the corresponding guide rails, and are driven by a driving mechanism (not shown in the drawings), and the driving mechanism adopts the prior art, and utilizes a motor and a belt transmission mechanism, and the details are not described here.
This application is through being provided with proximity sensor 7 on two flanges at spool 6, and after the thickness of steel strand wires reached the certain degree, two proximity sensor 7 were blocked to the steel strand wires, and after two proximity sensor 7 gathered the signal, all given the PLC controller of setting on removing the frame, PLC controller control rotation driving motor 3 stopped rotatoryly, can play the effect of 6 wire winding thicknesses of control spool, has reduced the manpower and has participated in, has reduced company's operation cost.
In addition, first rolling unit 1 and the alternate use of second rolling unit 2 of this application, after the volume of winding of a spool satisfied requirement, through first rolling unit 1 and second rolling unit 2 of removal on the guide rail, adjust position between them, can realize the quick in turn of two units, improved the efficiency of receiving the line.
Preferably, each of said ribs comprises a cross-shaped frame on which said proximity sensor 7 is mounted, and a circular ring connected outside the cross-shaped frame; the winding shaft braking mechanism is arranged on the moving frame and comprises a supporting block 10 fixed on the moving frame and a transverse cylinder 9 installed at the upper end of the supporting block 10, and a piston rod of the transverse cylinder 9 is connected with an arc-shaped block 11. When the PLC controller controls the rotary driving motor 3 to stop rotating, the transverse air cylinder is controlled to act simultaneously, braking is carried out by utilizing the friction force of the arc-shaped block and the circular ring, and the phenomenon of off-line caused by inertia is avoided.
Preferably, the inner side wall of the arc block 11 is provided with a rubber pad 12.
Example two
As shown in fig. 2 to fig. 3, the present embodiment provides a sensor adjusting mechanism based on the first embodiment, and the sensor adjusting mechanism can be used to adjust the position of the proximity sensor, so that different winding thicknesses can be monitored according to actual needs.
Specifically, the sensor adjustment mechanism includes: sensor adjustment mechanism includes adjusting bolt 131, lock nut 132, slider 133 and clamp splice 134, opening 135, be provided with the opening with the ringlet junction on the cross frame, adjusting bolt passes ringlet and threaded connection, opening part sliding connection has the slider, the adjusting bolt lower extreme with the slider is rotated and is connected, the slider lower extreme is provided with the symmetry and is provided with two clamp splices, and it is fixed with the proximity sensor centre gripping through two clamp splices.
The clamping blocks are hinged with the sliding blocks through hinge shafts, and the lower ends of the two clamping blocks are fixed through bolts.
The clamping blocks comprise arc-shaped parts, and the arc-shaped parts of the two clamping blocks form a sensor fixing structure which is convenient to install. The sliding block can be driven to move by rotating the adjusting bolt, so that the proximity sensor is driven to move. And the adjusting bolt on the outer side of the circular ring is in threaded connection with a locking nut.
It should be noted that the present application does not relate to the improvement of the method, and the related electrical components are all purchased from the outside and are all applicable to the prior art.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims (3)

1. The efficient steel strand winding device is characterized by comprising a first winding unit and a second winding unit which have the same structure and are arranged at intervals in the front-back direction;
the first winding unit comprises a movable frame, two guide rails arranged on the movable frame side by side, the movable frame, a winding shaft and a winding shaft driving mechanism, wherein rotating shafts on two sides of the winding shaft are rotatably connected with the movable frame, and a rotating shaft on one side of the winding shaft is connected with the winding shaft driving mechanism;
the winding shaft driving mechanism comprises a rotary driving motor, the rotary driving motor is in transmission connection with a rotating shaft of the winding shaft, a left moving wheel is arranged on each of the front side and the rear side of the left end of the moving frame, and a right moving wheel is arranged on each of the front side and the rear side of the right end of the moving frame;
the spool comprises a spool body and two flanges connected with the left side and the right side of the spool body, and two proximity sensors are correspondingly arranged on the two flanges.
2. The efficient steel strand winding device as claimed in claim 1, wherein each rib comprises a cross frame and a circular ring connected to the outer side of the cross frame, and the proximity sensor is mounted on the cross frame; the winding shaft braking mechanism is arranged on the moving frame and comprises a supporting block fixed on the moving frame and a transverse cylinder arranged at the upper end of the supporting block, and an arc-shaped block is connected to a piston rod of the transverse cylinder.
3. The efficient steel strand winding device as claimed in claim 2, wherein a rubber pad is arranged on the inner side wall of the arc-shaped block.
CN202123445334.4U 2021-12-31 2021-12-31 High-efficient steel strand wires coiling mechanism Active CN218024717U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123445334.4U CN218024717U (en) 2021-12-31 2021-12-31 High-efficient steel strand wires coiling mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123445334.4U CN218024717U (en) 2021-12-31 2021-12-31 High-efficient steel strand wires coiling mechanism

Publications (1)

Publication Number Publication Date
CN218024717U true CN218024717U (en) 2022-12-13

Family

ID=84338648

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123445334.4U Active CN218024717U (en) 2021-12-31 2021-12-31 High-efficient steel strand wires coiling mechanism

Country Status (1)

Country Link
CN (1) CN218024717U (en)

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