CN218019184U - Self-walking cleaning trolley for concrete pouring template - Google Patents

Self-walking cleaning trolley for concrete pouring template Download PDF

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Publication number
CN218019184U
CN218019184U CN202222185976.3U CN202222185976U CN218019184U CN 218019184 U CN218019184 U CN 218019184U CN 202222185976 U CN202222185976 U CN 202222185976U CN 218019184 U CN218019184 U CN 218019184U
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China
Prior art keywords
cleaning
cleaning device
trolley
walking
self
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Active
Application number
CN202222185976.3U
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Chinese (zh)
Inventor
张崇斌
孙爱军
易达
雷磊
冷国吴
余博阳
阚博文
姚晨辉
鲁飞龙
代桂兰
姚欢喜
张雷
杨春强
王立锋
田小松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Civil Engineering Co Ltd of CREC
Seventh Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
Original Assignee
Shanghai Civil Engineering Co Ltd of CREC
Seventh Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
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Priority to CN202222185976.3U priority Critical patent/CN218019184U/en
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Abstract

The utility model discloses a self-walking cleaning trolley for concrete pouring formworks, which comprises an assembled track system and a self-walking cleaning trolley; the assembly type track system comprises a rack, wherein a trolley travelling track is arranged at the upper end of the rack; the self-walking mold cleaning trolley comprises a rectangular frame, the rectangular frame can move on a trolley walking track, an electric control system and a hydraulic driving system are arranged above the rectangular frame, and a bottom mold cleaning device, a side mold cleaning device, an end mold cleaning device and a cushion stone position cleaning device are arranged below the rectangular frame; each cleaning device comprises an autorotation cleaning column brush and a cleaning steel wire brush arranged at the end of the autorotation cleaning column brush, the cleaning steel wire brush rapidly rotates under the driving of the autorotation cleaning column brush to polish and clean different positions in the pier cap template. The utility model discloses reduced artifical removal to clear die equipment and pier cap mould, realized pier cap mould and polished full automation, the intellectuality of clearance production, the consumption of manpower and materials that has significantly reduced.

Description

Self-walking cleaning trolley for concrete pouring template
Technical Field
The utility model relates to an assembly pier construction technical field, concretely relates to concrete placement template is from walking clearance dolly.
Background
The pier cap refers to a connecting part between a pier body and a bridge floor, and the pier cap is used for bearing the load of an upper structure through a support and transmitting the load to the pier body and is an important component of a bridge building.
In recent years, the construction technology of the assembled bridge is rapidly developed, most of bridge construction processes are completed in factories, the influence on the construction site environment can be reduced to the maximum extent, and the construction progress is obviously accelerated.
In the process of generating a pier cap, the construction technology of the assembled bridge needs to polish and clean the pier cap mould before using the mould every time, and special mould cleaning equipment is adopted in the polishing and cleaning process and needs to move in an auxiliary mode in the operation process; in traditional production processes, the mode that clear mould equipment adopted on-the-spot support formwork is fixed, loads pier cap mould near clear mould equipment through the vehicle, and the workman carries the clearance of polishing to the station again, and its work removes the process consuming time and wasting power, and is with high costs.
Disclosure of Invention
The utility model provides a concrete placement template is from walking clearance dolly, solves the operating time of traditional posture clear mould equipment long, consume manpower financial resources scheduling problem.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a self-walking cleaning trolley for a concrete pouring template comprises an assembled track system and a self-walking cleaning trolley;
the assembly type track system comprises a rack, wherein a trolley travelling track is arranged at the upper end of the rack;
the self-walking mould cleaning trolley comprises a rectangular frame, the rectangular frame can move on a trolley walking track, an electric control system and a hydraulic driving system are arranged above the rectangular frame, a prefabricated pier cap mould cleaning device is arranged below the rectangular frame, and the prefabricated pier cap mould cleaning device comprises a bottom mould cleaning device, a side mould cleaning device, an end mould cleaning device and a stone pad position cleaning device; each cleaning device all includes rotation clearance post brush and sets up the clearance wire brush at rotation clearance post brush end, and the quick rotation of clearance wire brush under the drive of rotation clearance post brush is polished and is cleaned different positions in the pier cap template.
Further, the bottom die cleaning device comprises a bottom die large surface cleaning device and a bottom die inclined surface cleaning device.
Furthermore, the side die cleaning devices are arranged in two groups and distributed on two sides of the rectangular frame.
Furthermore, the bottom die large surface cleaning device, the bottom die inclined surface cleaning device, the side die cleaning device, the end die cleaning device and the cushion stone position cleaning device are all connected with a freedom degree adjusting mechanism, and the cleaning positions of the cleaning devices are adjustable.
Further, the frame comprises eight-foot supporting legs and a rectangular frame arranged at the upper ends of the eight-foot supporting legs.
Furthermore, the trolley travelling track comprises two long rails which are arranged at the upper end of the rack in parallel, the frame is arranged on the long rails through pulleys at two ends of the frame, and anti-derailing devices are arranged on the racks outside two ends of the long rails.
Furthermore, an infrared sensing system is arranged on each cleaning steel wire brush of each cleaning device and used for sensing the distance between the cleaning steel wire brush and the pier cap template.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model provides a concrete placement template is from walking clearance dolly, and it loads prefabricated pier cap mold cleaning device, and each cleaning device can accurate location and motion, accomplishes the polishing and cleans of different positions in the pier cap template; the manual work is reduced to the removal of clear mould equipment and pier cap mould, has realized polishing clearance production's full automation, intellectuality, the consumption of the manpower and materials that has significantly reduced.
Naturally, it is not necessary for all of the advantages described above to be achieved at the same time for the implementation of the embodiments of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, drawings of other embodiments can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a self-propelled mold cleaning trolley according to an embodiment of the present invention;
in the drawings, 1-fabricated track system, 101-derailment prevention device;
2-self-walking mold cleaning trolley, 201-rectangular frame, 202-electrical control system, 203-hydraulic drive system, 204-bottom mold large surface cleaning device, 205-bottom mold inclined surface cleaning device, 206-side mold cleaning device, 207-end mold cleaning device and 208-cushion stone position cleaning device.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by one of ordinary skill in the art as appropriate.
The applicant provides a self-walking cleaning trolley for a concrete pouring template, which is mainly used for loading a prefabricated pier cap mold cleaning device to accurately position and move.
Example (b):
referring to fig. 1, the embodiment provides a self-walking cleaning trolley for a concrete pouring template, which comprises an assembly type track system 1 and a self-walking cleaning trolley 2; the assembly type track system comprises a rack, wherein in the embodiment, the rack comprises eight-foot supporting legs and a rectangular frame arranged at the upper ends of the eight-foot supporting legs; the upper end of the rectangular frame of the frame is provided with a trolley walking track.
The dolly walking track includes two parallel arrangement in the long rail of frame upper end, and clear mould dolly 2 of walking includes rectangular frame 201 from the pulley setting at its both ends on the long rail, all is provided with derailment prevention device 101 in the frame outside long rail both ends on rectangular frame 201 passes through the pulley setting at its both ends, and rectangular frame 201 can move on dolly walking track and prevent the derailment through derailment prevention device 101.
An electric control system 202 and a hydraulic drive system 203 are arranged above a rectangular frame 201, a prefabricated pier cap mold cleaning device is arranged below the rectangular frame, and the prefabricated pier cap mold cleaning device comprises a bottom mold large surface cleaning device 204, a bottom mold inclined surface cleaning device 205, two groups of side mold cleaning devices 206 distributed on two sides of the rectangular frame 201, an end mold cleaning device 207 and a stone pad cleaning device 208; each cleaning device all includes rotation clearance post brush and sets up the clearance wire brush at rotation clearance post brush end, and the quick rotation of clearance wire brush under the drive of rotation clearance post brush is polished and is cleaned different positions in the pier cap template.
In this embodiment, the bottom die large surface cleaning device 204, the bottom die inclined surface cleaning device 205, the two sets of side die cleaning devices 206, the end die cleaning device 207 and the cushion stone position cleaning device 208 are all connected with a degree of freedom adjusting mechanism, in this embodiment, the degree of freedom adjusting mechanism is a hydraulic telescopic rod mechanism, the hydraulic telescopic rod mechanism is connected with the electrical control system 202 and the hydraulic drive system 203, and the cleaning position where the hydraulic telescopic rod mechanism drives each cleaning device is adjustable.
In this embodiment, a movement track is set in advance according to the overall dimension of the coping template, each cleaning device is controlled to travel according to a set route track through the electric control system 202 and the hydraulic drive system 203 until the polishing is finished, and an infrared sensing system is arranged on each cleaning wire brush of each cleaning device and used for sensing the distance between each cleaning wire brush and the coping template.
The working process of the present invention is described as follows:
step 1, conveying the pier cap template with the end side mold in an open state to a mold cleaning station through a conveying trolley;
step 2, control the utility model discloses a from walking mould cleaning dolly stops at initial position, and electrical control system and hydraulic drive system drop each cleaning device according to setting for the position, start rotation clearance post brush and rotate, drive the high-speed rotation of clearance steel brush, and each cleaning device's rotation clearance post brush swings and the sideslip under the drive of hydraulic telescoping rod mechanism, accomplishes the all-round clearance of end mould, side form, die block, the inclined plane of die block boss, the all-round clearance of die block stone of pier cap template
And 3, after all cleaning work is finished, all cleaning devices are lifted, the self-walking mold cleaning trolley is reset, and the mold cleaning process is finished.
The above is the specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, the present invention can be used in similar products, and any person skilled in the art is in the field of the present invention, and the changes or modifications made are all covered in the scope of the present invention.

Claims (7)

1. A self-walking cleaning trolley for a concrete pouring template is characterized by comprising an assembly type track system and a self-walking cleaning trolley;
the assembly type track system comprises a rack, wherein a trolley travelling track is arranged at the upper end of the rack;
the self-walking mold cleaning trolley comprises a rectangular frame, the rectangular frame can move on a trolley walking track, an electric control system and a hydraulic driving system are arranged above the rectangular frame, a prefabricated pier cap mold cleaning device is arranged below the rectangular frame, and the prefabricated pier cap mold cleaning device comprises a bottom mold cleaning device, a side mold cleaning device, an end mold cleaning device and a stone pad cleaning device; each cleaning device all includes rotation clearance post brush and sets up the clearance wire brush at rotation clearance post brush end, and the quick rotation of clearance wire brush under the drive of rotation clearance post brush is polished and is cleaned different positions in the pier cap template.
2. The self-walking cleaning trolley for the concrete pouring template according to claim 1, wherein the bottom die cleaning device comprises a bottom die large-surface cleaning device and a bottom die inclined-surface cleaning device.
3. The self-walking cleaning trolley for the concrete pouring formworks according to claim 2, wherein the side die cleaning devices are arranged in two groups and distributed on two sides of a rectangular frame.
4. The concrete pouring formwork self-walking cleaning trolley according to claim 3, wherein the bottom formwork large-surface cleaning device, the bottom formwork inclined-surface cleaning device, the side formwork cleaning device, the end formwork cleaning device and the stone pad position cleaning device are all connected with a freedom degree adjusting mechanism, and the cleaning positions of the cleaning devices are adjustable.
5. The self-propelled cleaning trolley for the concrete pouring formworks according to claim 4, wherein the rack comprises eight-foot supporting legs and a rectangular frame arranged at the upper ends of the eight-foot supporting legs.
6. The self-walking cleaning trolley for the concrete pouring formworks according to claim 5, wherein the trolley walking track comprises two long rails which are arranged at the upper end of the frame in parallel, the frame is arranged on the long rails through pulleys at two ends of the frame, and anti-derailment devices are arranged on the frame outside two ends of the long rails.
7. The self-propelled cleaning trolley for the concrete pouring formworks according to claim 6, wherein an infrared sensing system is arranged on each cleaning wire brush of each cleaning device and used for sensing the distance between the cleaning wire brush and the coping formwork.
CN202222185976.3U 2022-08-19 2022-08-19 Self-walking cleaning trolley for concrete pouring template Active CN218019184U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222185976.3U CN218019184U (en) 2022-08-19 2022-08-19 Self-walking cleaning trolley for concrete pouring template

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222185976.3U CN218019184U (en) 2022-08-19 2022-08-19 Self-walking cleaning trolley for concrete pouring template

Publications (1)

Publication Number Publication Date
CN218019184U true CN218019184U (en) 2022-12-13

Family

ID=84348468

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222185976.3U Active CN218019184U (en) 2022-08-19 2022-08-19 Self-walking cleaning trolley for concrete pouring template

Country Status (1)

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CN (1) CN218019184U (en)

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