CN218017013U

CN218017013U - Clamping pliers double-cavity machining device

Info

Publication number: CN218017013U
Application number: CN202221101144.2U
Authority: CN
Inventors: 李大树; 巫俊宪
Original assignee: Xiamen Yusin Machinery Industry Co ltd
Current assignee: Xiamen Yusin Machinery Industry Co ltd
Priority date: 2022-05-09
Filing date: 2022-05-09
Publication date: 2022-12-13
Anticipated expiration: 2032-05-09

Abstract

The utility model discloses a processingequipment of pincers two-chamber, including first vertical machining center, the vertical machining center of second, horizontal milling machine, its characterized in that: the first vertical machining center is a TMV1100A vertical machining center, the second vertical machining center is a TMV850Q vertical machining center, the horizontal milling machine is an XK6132 horizontal milling machine, and a new machining device can improve the production efficiency and the balance rate of a production line; the secondary clamping of the product is reduced, and the precision difference caused by the secondary clamping is reduced; the new jig design improves the stability of the processing dimension; processing equipment is reduced, and the occupied space of the equipment is reduced.

Description

Clamping pliers double-cavity machining device

Technical Field

The utility model relates to a calliper two-chamber field especially relates to a processingequipment of calliper two-chamber.

Background

The caliper is a tool for measuring length and comprises a non-meter caliper and a meter caliper, and the using method comprises a method for taking a dimension on a steel ruler and a caliper measuring method. The outer caliper is used to measure the outer diameter of the cylinder or the length of the object, etc. The inside caliper is used for measuring the inner diameter or the groove width of the cylindrical hole and the like.

The existing double-cavity caliper processing technologies mainly comprise two types:

the first method is as follows: OP10 horizontal machining center (machining part: 2 inner holes, large circular arc, mounting hole and square annular groove) → OP20 vertical machining center (machining part: oil hole and air hole).

The second method is as follows: an OP10 vertical machining center (machining part: mounting hole) → OP20 horizontal milling machine (machining part: large arc) → OP30 lathe 1 (machining part: 1 inner hole, square ring groove) → OP40 lathe 2 (machining part: 2 inner hole, square ring groove) → OP50 vertical machining center (machining part: oil hole, air hole).

The first machining process has the main defects that the processes are too concentrated, the number of parts machined by the horizontal OP10 machining center is large, the machining time is long, the difference between the machining time and the machining time of the vertical OP20 machining center is large, and the linear balance rate is poor.

The second processing technology has the main defects that the working procedures are too scattered, the times of secondary clamping of products are increased, the probability of brought precision difference is improved, the requirements on tool design and tolerance are improved, otherwise, the precision requirements of the products cannot be met, and the product quality is reduced.

In conclusion, the two conventional processing technologies have defects of different degrees in processing efficiency and quality requirements.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a processingequipment of pincers two-chamber for solve following problem.

The utility model discloses a solve above-mentioned technical problem, adopt following technical scheme to realize:

the utility model provides a processingequipment of pincers two-chamber, includes first vertical machining center, the vertical machining center of second, horizontal milling machine, its characterized in that: the first vertical machining center is a TMV1100A vertical machining center, the second vertical machining center is a TMV850Q vertical machining center, and the horizontal milling machine is an XK6132 horizontal milling machine.

Preferably, the first vertical machining center comprises a first workbench, a first four-axis bottom plate, a boat plate, a four-axis driving motor, a four-axis tailstock, a left station tool, a right station tool, an oil cylinder base, a first oil pressure cylinder, a front pressure rod, a first front and rear positioning tool, an auxiliary positioning block, a thrust oil cylinder, an upper positioning block, a lower positioning block, a rear pressure rod, a front top straight thrust oil cylinder, a second front and rear positioning tool, a positioning pin, a floating oil cylinder, a first sub-tooling plate, a second sub-tooling plate, a supporting tool, a right station oil cylinder and a right station pressure rod, the first working platform is fixedly provided with the first four-axis bottom plate, the boat plate is fixedly provided on the first four-axis bottom plate, the left side and the right side of the boat plate are respectively provided with the four-axis driving motor and the left station tool and the right station tool are fixedly provided on the boat plate, install propulsion cylinder on the deck of ship, install the assistance-localization real-time piece on the propulsion cylinder, install first oil hydraulic cylinder on the deck of ship, install cylinder base on the first oil hydraulic cylinder, depression bar before installing on the cylinder base, locating piece about installing on the preceding depression bar, be provided with the back depression bar on the deck of ship, install first front and back location frock on the back depression bar, install the support frock on the frock of right side position, install sub-frock board one on the support frock, install location frock around a plurality of seconds on the sub-frock board one, install sub-frock board two on the frock of right side position, push away the hydro-cylinder before installing on the sub-frock board two, install right side position hydro-cylinder on the sub-frock board two, install right side position depression bar on the hydro-cylinder of right side position.

Preferably, the horizontal milling machine comprises a second workbench, a female jig bottom plate, a first caliper cylinder body, a tooling bottom plate, a heightening block, a direct pushing cylinder support frame, a direct pushing cylinder, a first tooling bottom plate, a second oil hydraulic cylinder, a first pressing rod, an auxiliary support block, a positioning pin, a first oil cylinder seat and a floating cylinder, wherein the heightening block is arranged on the second workbench, the female jig bottom plate is installed on the heightening block, a plurality of second oil hydraulic cylinders are installed on the female jig bottom plate, the first pressing rod is installed on the second oil hydraulic cylinder, the direct pushing cylinder support frame is installed on the female jig bottom plate, a plurality of direct pushing cylinders are installed on the direct pushing cylinder support frame, the first tooling bottom plate is installed on the female jig bottom plate, and a plurality of auxiliary support blocks are installed on the first tooling bottom plate.

Preferably, the second vertical machining center comprises a third workbench, a second four-axis bottom plate, a fourth axis ship plate, a fifth axis turntable, a driving motor, a fourth axis tailstock, a female jig, a second caliper cylinder body, a second oil cylinder seat, an oil hydraulic cylinder, a second pressure rod, a support plate, a positioning mandrel and a second tooling bottom plate, wherein the second four-axis bottom plate is fixedly arranged on the third workbench, the driving motor and the fourth axis tailstock are fixedly arranged at the top of the second four-axis bottom plate, the fourth axis ship plate is arranged between the driving motor and the fourth axis tailstock, the fifth axis turntable is arranged on the fourth axis ship plate, the female jig is fixedly arranged on the fifth axis turntable, the second tooling bottom plate is arranged on the female jig, a plurality of second oil cylinder seats are arranged on the second tooling bottom plate, the oil hydraulic cylinder is arranged at the top of the second oil cylinder seat, the second pressure rod is arranged on the oil hydraulic cylinder, and a plurality of positioning mandrel and support plates are arranged on the second tooling bottom plate.

The beneficial effects of the utility model are that:

the new processing device can improve the production efficiency and the balance rate of the production line; the secondary clamping of the product is reduced, and the precision difference caused by the secondary clamping is reduced; the new jig design improves the stability of the processing dimension; processing equipment is reduced, and the occupied space of the equipment is reduced.

Drawings

Fig. 1 is a schematic structural view of a first vertical machining center of the present invention;

fig. 2 is a top view of the bottom plate of the first four-axis of the present invention;

FIG. 3 is a schematic structural view of the horizontal milling machine of the present invention in a processing state;

FIG. 4 is a schematic structural view of the horizontal milling machine of the present invention in a non-processing state;

fig. 5 is a schematic structural view of a second vertical machining center of the present invention;

fig. 6 is a top view of the bottom plate of the second four-axis of the present invention;

reference numerals: 1. a first table; 2. a first four-axis bottom plate; 3. a boat deck; 4. a four-axis drive motor; 5. a four-axis tailstock; 6. a left station tooling; 7. a right station tooling; 8. a caliper cylinder; 9. an oil cylinder base; 10. a first oil hydraulic cylinder; 11. a front compression bar; 12. a first front and rear positioning tool; 13. an auxiliary positioning block; 14. a propulsion cylinder; 15. an upper positioning block and a lower positioning block; 16. a rear pressure lever; 17. a front jacking direct pushing oil cylinder; 18. A second front-back positioning tool; 19. positioning pins; 20. a floating oil cylinder; 21. a first sub-tooling plate; 22. a second sub-tooling plate; 23. supporting a tool; 24. a right station oil cylinder; 25. a right station compression bar; 26. a second table; 27. a master jig base plate; 28. a first caliper cylinder; 30. a block for raising; 31. a direct-push cylinder support frame; 32. a straight push cylinder; 33. a first tooling bottom plate; 34. a second oil hydraulic cylinder; 35. a first pressure lever; 36. An auxiliary support block; 37. positioning pins; 38. a first cylinder block; 39. a third working table; 40. a second four-axis bottom plate; 41. a fourth shaft ship plate; 42. a fifth axis turntable; 43. a drive motor; 44. a fourth shaft tailstock; 45. a female jig; 46. a second caliper cylinder; 47. a second cylinder block; 48. an oil hydraulic cylinder; 49. A second compression bar; 50. a support plate; 51. positioning the mandrel; 52. a second tooling bottom plate; 53. a floating cylinder.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the functions of the present invention easy to understand, the present invention will be further explained below with reference to the following embodiments and the accompanying drawings, but the following embodiments are only the preferred embodiments of the present invention, and not all embodiments are included. Based on the embodiments in the embodiment, those skilled in the art can obtain other embodiments without making creative efforts, and all of them belong to the protection scope of the present invention.

Specific embodiments of the present invention will be described below with reference to the accompanying drawings.

As shown in fig. 1-6, a device for processing a double cavity of a caliper comprises a first vertical processing center, a second vertical processing center and a horizontal milling machine, and is characterized in that: the first vertical machining center is a TMV1100A vertical machining center, the second vertical machining center is a TMV850Q vertical machining center, and the horizontal milling machine is an XK6132 horizontal milling machine;

the first vertical machining center comprises a first workbench 1, a first four-shaft bottom plate 2, a ship plate 3, a four-shaft driving motor 4, a four-shaft tailstock 5, a left station tool 6, a right station tool 7, an oil cylinder base 9, a first oil hydraulic cylinder 10, a front pressure rod 11, a first front and rear positioning tool 12, an auxiliary positioning block 13, a propulsion oil cylinder 14, an upper and lower positioning block 15, a rear pressure rod 16, a front top straight pushing oil cylinder 17, a second front and rear positioning tool 18, a positioning pin, a floating oil cylinder 20, a sub-tooling plate I21, a sub-tooling plate II 22, a supporting tool 23, a right station oil cylinder 24 and a right station pressure rod 25, wherein the first four-shaft bottom plate 2 is fixedly arranged on the first four-shaft bottom plate 2, the ship plate tailstock 3 is fixedly arranged on the first four-shaft bottom plate 2, the four-shaft 5 and the four-shaft driving motor 4 are respectively arranged on the left side and the right side of the ship plate 3, the left station tool 6 and the right station tool 7 are fixedly arranged on the ship plate 3, a propulsion oil cylinder 14 is arranged on the ship plate 3, an auxiliary positioning block 13 is arranged on the propulsion oil cylinder 14, a first oil pressure cylinder 10 is arranged on the ship plate 3, an oil cylinder base 9 is arranged on the first oil pressure cylinder 10, a front pressure rod 11 is arranged on the oil cylinder base 9, an upper positioning block 15 and a lower positioning block 15 are arranged on the front pressure rod 11, a rear pressure rod 16 is arranged on the ship plate 3, a first front-rear positioning tool 12 is arranged on the rear pressure rod 16, a supporting tool 23 is arranged on the right station tool 7, a first sub-tool plate 21 is arranged on the supporting tool 23, a plurality of second front-rear positioning tools 18 are arranged on the first sub-tool plate 21, a second sub-tool plate 22 is arranged on the right station tool plate 7, a front pushing oil cylinder is arranged on the second sub-tool plate 22, a right station oil cylinder 24 is arranged on the second sub-tool plate 22, a right station pressure rod 25 is arranged on the right station oil cylinder 24, the caliper cylinder 8 is arranged on the left station tool 6 of the first vertical machining center, positioning by using an auxiliary positioning block 13, an upper positioning block 15, a lower positioning block 15 and a front and rear positioning tool, clamping an oil cylinder, completing clamping action by using a front pressure rod 11, a rear pressure rod 16 and a pushing oil cylinder 14 which are arranged on the oil cylinder, then rotating a ship plate 3 to a machining angle by using a four-axis driving motor 4, a four-axis tailstock 5 and a four-axis tailstock, then machining a caliper mounting hole, placing a caliper cylinder body 8 on a right station tool 7 of a first vertical machining center, positioning by using the front and rear positioning tool and a positioning pin, then clamping a right station oil cylinder 24, completing clamping action by using a right station pressure rod 25 arranged on the oil cylinder, then clamping a front top straight pushing oil cylinder 17 and a floating oil cylinder 20 to complete clamping action, rotating the ship plate 3 to the machining angle by using the four-axis driving motor 4 and the four-axis tailstock 5, and then machining an inner hole and a square ring groove of the caliper cylinder body 8;

the horizontal milling machine comprises a second workbench 26, a female jig base plate 27, a first caliper cylinder body 28, a tooling base plate 33, a heightening block 30, a direct pushing cylinder support frame 31, a direct pushing cylinder 32, a first tooling base plate 33, a second oil pressure cylinder 34, a first pressure rod 35, an auxiliary support block 36, a positioning pin 37, a first oil cylinder seat 38 and a floating cylinder 53, wherein the heightening block 30 is arranged on the second workbench, the female jig base plate 27 is arranged on the heightening block 30, a plurality of second oil pressure cylinders 34 are arranged on the female jig base plate 27, the first pressure rod 35 is arranged on the second oil pressure cylinder 34, the direct pushing cylinder support frame 31 is arranged on the female jig base plate 27, the plurality of direct pushing cylinders 32 are arranged on the direct pushing cylinder support frame 31, the first tooling base plate 33 is arranged on the female jig base plate 27, a plurality of auxiliary support blocks 36 are arranged on the first tooling base plate 33, the first caliper cylinder body 28 is placed on the first tooling base plate 33 of the horizontal milling machine, the positioning pin 37 and the auxiliary support blocks 36 are positioned by utilizing the mounting holes, the direct pushing cylinder 32 is clamped, the floating cylinder 53 is clamped, and the pressure rod clamping function of the oil pressure cylinder is completed. Then processing the calipers large arc;

the second vertical machining center comprises a third workbench 39, a second four-axis bottom plate 40, a fourth axis boat plate 41, a fifth axis turntable 42, a driving motor 43, a fourth axis tailstock 44, a female jig 45, a second caliper cylinder body 46, a second oil cylinder seat 47, an oil pressure cylinder 48, a second pressure rod 49, a support plate 50, a positioning mandrel 51 and a second tooling bottom plate 52, the second four-axis bottom plate 40 is fixedly arranged on the third workbench 39, the driving motor 43 and the fourth axis tailstock 44 are fixedly arranged on the top of the second four-axis bottom plate 40, the fourth axis boat plate 41 is arranged between the driving motor 43 and the fourth axis tailstock 44, the fifth axis turntable 42 is arranged on the fourth axis boat plate 41, the female jig 45 is fixedly arranged on the fifth axis turntable 42, the second tooling bottom plate 52 is arranged on the female jig 45, a plurality of second oil cylinder seats 47 are arranged on the second tooling bottom plate 52, the oil cylinder 48 is arranged on the top of the second oil cylinder seat 47, the second pressure rod cylinder 49 is arranged on the fifth axis bottom plate 48, a plurality of positioning bottom plates 51 and a plurality of positioning mandrels 51 are arranged on the second tooling bottom plate 52, and the oil pressure rod is used for clamping the vertical clamping center, and pressing the product by the oil pressure rod 52, and the oil pressure rod 52. And then the fourth shaft ship plate 41 and the fifth shaft turntable 42 are controlled to a machining angle through a driving motor 43 and a fourth shaft tail seat 44, and the oil holes and the air holes of the calipers are machined.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a processingequipment of pincers two-chamber, includes first vertical machining center, the vertical machining center of second, horizontal milling machine, its characterized in that: the first vertical machining center is a TMV1100A vertical machining center, the second vertical machining center is a TMV850Q vertical machining center, and the horizontal milling machine is an XK6132 horizontal milling machine.

2. The device for processing double cavities of calipers as claimed in claim 1, wherein: the first vertical machining center comprises a first workbench (1), a first four-shaft bottom plate (2), a ship plate (3), a four-shaft driving motor (4), a four-shaft tailstock (5), a left station tool (6), a right station tool (7), an oil cylinder base (9), a first oil hydraulic cylinder (10), a front compression rod (11), a first front-back positioning tool (12), an auxiliary positioning block (13), a propulsion oil cylinder (14), an upper-lower positioning block (15), a back compression rod (16), a front-top direct-pushing oil cylinder (17), a second front-back positioning tool (18), a positioning pin, a floating oil cylinder (20), a first sub-tool plate (21), a second sub-tool plate (22), a supporting tool (23), a right station oil cylinder (24) and a right station compression rod (25), wherein the first four-shaft bottom plate (2) is fixedly arranged on the first working platform, the ship plate (3) is fixedly arranged on the first four-shaft bottom plate (2), the four-shaft bottom plate (3) is respectively provided with the four-shaft tailstock (5) and the four-shaft tailstock driving motor (4), the left side and the right side of the ship plate (3) are respectively provided with the four-shaft oil hydraulic cylinder (6), the left station bottom plate (7), the left-shaft oil hydraulic cylinder (14), the propulsion oil hydraulic cylinder (14) is arranged on the auxiliary positioning block (14), the propulsion oil cylinder (13) is fixedly arranged on the ship plate (3), install cylinder base (9) on first oil hydraulic cylinder (10), depression bar (11) before installing on cylinder base (9), locating piece (15) about installing on preceding depression bar (11), be provided with back depression bar (16) on boat board (3), location frock (12) around installing first on back depression bar (16), install on right side station frock (7) and support frock (23), install sub-frock board (21) on supporting frock (23), install location frock (18) around a plurality of seconds on sub-frock board (21), install sub-frock board two (22) on right side station frock (7), push up the hydro-cylinder before installing on sub-frock board two (22), install right side station hydro-cylinder (24) on sub-frock board two (22), install right side station depression bar (25) on right side station hydro-cylinder (24).

3. The device for processing double cavities of calipers as claimed in claim 1, wherein: the horizontal milling machine comprises a second workbench (26), a female jig bottom plate (27), a first caliper cylinder body (28), a tooling bottom plate (33), a heightening block (30), a direct-push cylinder support frame (31), a direct-push cylinder (32), a first tooling bottom plate (33), a second oil hydraulic cylinder (34), a first pressure rod (35), an auxiliary support block (36), a positioning pin (37), a first oil hydraulic cylinder seat (38) and a floating cylinder (53), wherein the heightening block (30) is arranged on the second workbench, the female jig bottom plate (27) is arranged on the heightening block (30), a plurality of second oil hydraulic cylinders (34) are arranged on the female jig bottom plate (27), the first pressure rod (35) is arranged on the second oil hydraulic cylinder (34), the direct-push cylinder support frame (31) is arranged on the female jig bottom plate (27), a plurality of direct-push cylinders (32) are arranged on the direct-push cylinder support frame (31), the first tooling bottom plate (33) is arranged on the first tooling bottom plate (33), and a plurality of auxiliary support blocks (36) are arranged on the first tooling bottom plate (33).

4. The device for processing double cavities of calipers as claimed in claim 1, wherein: the vertical machining center of second includes third workstation (39), second four-axis bottom plate (40), fourth shaft ship board (41), fifth carousel (42), driving motor (43), fourth shaft tailstock (44), female tool (45), second calliper cylinder body (46), second hydro-cylinder seat (47), oil hydraulic cylinder (48), second depression bar (49), backup pad (50), location dabber (51), second frock bottom plate (52), second four-axis bottom plate (40) has set firmly on third workstation (39), driving motor (43), fourth shaft tailstock (44) have set firmly at second four-axis bottom plate (40) top, be provided with fourth shaft ship board (41) between driving motor (43), fourth shaft tailstock (44), be provided with fifth carousel (42) on fourth shaft ship board (41), female cylinder (45) has set firmly on fifth shaft carousel (42), install second frock bottom plate (52) on female tool (45), install a plurality of second oil hydraulic cylinder seats (47) on second frock bottom plate (52), install a plurality of second hydro-cylinder seats (47) on second frock bottom plate (48), oil hydraulic cylinder seat (48) top is installed on second frock bottom plate (48), oil hydraulic cylinder seat (48) and oil hydraulic cylinder seat (48) are installed on second frock bottom plate (48), oil hydraulic cylinder seat (51), oil hydraulic cylinder seat (48) top, A support plate (50).