CN217993148U - Broad width preimpregnation material production facility - Google Patents
Broad width preimpregnation material production facility Download PDFInfo
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- CN217993148U CN217993148U CN202222331703.5U CN202222331703U CN217993148U CN 217993148 U CN217993148 U CN 217993148U CN 202222331703 U CN202222331703 U CN 202222331703U CN 217993148 U CN217993148 U CN 217993148U
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- preimpregnation material
- receipts reel
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Abstract
The utility model relates to a preimpregnation material technical field specifically is a broad width preimpregnation material production facility includes unwinding device, rubber coating device, gumming device, cooling device, tectorial membrane device and coiling mechanism, be provided with the riser on the tectorial membrane device, it is provided with the cutting roller to rotate on the riser, the fixed cutter that is provided with on the cutting roller, the broad width of preimpregnation material is 2 meters, the cutter cutting is on the middle part of preimpregnation material, will preimpregnation material falls into two impartial broad width preimpregnation materials for 1 meter, one of them 1 meter preimpregnation material is first preimpregnation material, and another preimpregnation material of 1 meter is the second, coiling mechanism includes mounting panel, first receipts reel, second receipts reel, first receipts reel and second receipts reel rotate respectively and set up on the mounting panel, first preimpregnation material roll-up is on first receipts reel, second preimpregnation material roll-up is on the second receipts reel, the utility model discloses have the effect that improves preimpregnation cloth productivity.
Description
Technical Field
The utility model relates to a preimpregnation material technical field specifically is a broad width preimpregnation material production facility.
Background
Prepreg is a composition of a resin matrix and a reinforcement prepared by impregnating continuous fibers or fabrics with the resin matrix under strictly controlled conditions, and is an intermediate material for the production of composite materials.
The existing common prepreg production equipment comprises a frame, an unreeling device arranged on the frame, a gluing device, a glue dipping device, a film covering device, a cooling device and a reeling device, wherein woven materials on the unreeling device sequentially pass through the gluing device, the glue dipping device, the film covering device and the cooling device to form prepregs, and the prepregs are finally reeled by the reeling device, the width of the common prepregs is 1m, the length of the woven materials placed on the common unreeling device is 2500m, when the prepregs above 2500m need to be obtained, a plurality of woven material rolls need to be replaced, and therefore the prepregs with the required length are obtained.
With the above-mentioned technical conditions, there is also a drawback that when the prepreg required for production is long, the required time is long, resulting in low productivity.
Based on this, the utility model designs a broad width preimpregnation material production facility to solve above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a broad width preimpregnation material production facility to solve above-mentioned technical problem.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a broad width preimpregnation material production facility, includes unwinding device, rubber coating device, gumming device, cooling device, tectorial membrane device and coiling mechanism, and the preimpregnation material gets into in the package after seeing off from the tectorial membrane device, be provided with the riser on the tectorial membrane device, it is provided with the cutting roller to rotate on the riser, the fixed cutter that is provided with on the cutting roller, the broad width of preimpregnation material is 2 meters, the cutter cutting is on the middle part of preimpregnation material, will the preimpregnation material falls into two impartial broad width preimpregnation materials for 1 meter, one of them 1 meter preimpregnation material is first preimpregnation material, another 1 meter preimpregnation material is the second preimpregnation material, the coiling mechanism includes mounting panel, first receipts reel, second receipts reel, first receipts reel and second receipts reel rotate respectively and set up on the mounting panel, first preimpregnation material roll-up on first receipts reel, second preimpregnation material roll-up on the second receipts reel.
Through adopting above-mentioned technical scheme, the prepreg that comes out from cooling device is under the cutting of cutter, and the impartial first prepreg and the second prepreg that divide into the broad width and be 1 meter reduce production time, reach the effect that improves preimpregnation cloth productivity.
Preferably, the first take-up reel is located above the second take-up reel.
Through adopting above-mentioned technical scheme, first winding drum and second winding drum set up from top to bottom, can prevent that first prepreg and second prepreg from rolling up the time contact each other.
Preferably, a first standby drum is rotatably arranged on the mounting plate, and the first standby drum is higher than the second winding drum.
By adopting the technical scheme, after the first winding drum winds up the full prepreg, the first prepreg can be wound on the first standby drum without stopping production equipment, and the production efficiency is further improved.
Preferably, a second standby drum is rotatably arranged on the mounting plate and is lower than the second winding drum.
By adopting the technical scheme, the second winding drum is wound with prepreg thickness, so that the second prepreg can be wound on the second standby drum without stopping production equipment, and the production efficiency is further improved.
Preferably, a tail collecting roller is arranged on the mounting plate and is in contact with the lower surface of the first prepreg.
Through adopting above-mentioned technical scheme, the final phase roller can support first preimpregnation material, reduces tatting under the tail end of first preimpregnation material.
In summary, the present application has the following beneficial technical effects: the prepreg coming out of the cooling device is equally divided into a first prepreg and a second prepreg with the width of 1m under the cutting of the cutter, and the same production line can obtain double prepregs, so that the effects of reducing the production time and improving the productivity of prepreg cloth are achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the position of the winding device in the present embodiment;
FIG. 2 is a schematic view of the installation of the cutter in this embodiment;
FIG. 3 is a schematic structural diagram of a first prepreg fabric in this embodiment;
fig. 4 is a schematic view of the installation of the second motor in this embodiment.
In the drawings, the components represented by the respective reference numerals are listed below:
1. an unwinding device; 2. a gluing device; 3. a gumming device; 4. a cooling device; 5. a film covering device; 6. a winding device; 7. a vertical plate; 8. a cutting roller; 9. a guide roller; 10. a cutter; 11. a first prepreg; 12. a second prepreg; 13. mounting a plate; 14. a first take-up drum; 15. a second take-up reel; 16. a first motor; 17. a second motor; 18. a first installation roller; 19. a second mounting roller; 20. a first mounting groove; 21. a second mounting groove; 22. a first reserve cartridge; 23. a third mounting groove; 24. a second reserve cartridge; 25. a fourth mounting groove; 26. a tail collecting roller; 27. a mounting frame; 28. a third motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.
The present application is described in further detail below with reference to figures 1-4.
Referring to fig. 1 and 2, a wide prepreg production apparatus includes an unwinding device 1, a gluing device 2, a glue dipping device 3, a cooling device 4, a film laminating device 5, and a winding device 6, in this embodiment, a material wound on the unwinding device 1 is a wide woven cloth with a width of 2 meters, the woven cloth with a width of 2 meters is glued by the gluing device 2, enters the glue dipping device 3 for glue dipping, then enters the cooling device 4 for cooling, enters the film laminating device 5 for film laminating, and finally is wound in the winding device 6.
As shown in fig. 2 and 3, a mounting frame 27 is arranged on the laminating device 5, vertical plates 7 are fixedly arranged on the mounting frame 27, the number of the vertical plates 7 is two, a cutting roller 8 and a guide roller 9 are rotatably arranged between the two vertical plates 7, a third motor 28 is fixedly arranged on one vertical plate 7, a rotating shaft of the third motor 28 is coaxially and fixedly connected to the cutting roller 8, and the prepreg after laminating is positioned between the cutting roller 8 and the guide roller 9. The cutting roller 8 is fixedly provided with a cutter 10, the width of the prepreg after film covering is 2 meters, the cutter 10 cuts the middle part of the prepreg, the prepreg is divided into two equal prepregs with the width of 1 meter, one prepreg with the width of 1 meter is a first prepreg 11, and the other prepreg with the width of 1 meter is a second prepreg 12.
As shown in fig. 2 and 4, the winding device 6 includes a mounting plate 13, a first winding drum 14 and a second winding drum 15, a first motor 16 and a second motor 17 are fixedly arranged on the mounting plate 13, a first mounting roller 18 is coaxially and fixedly connected to a rotating shaft of the first motor 16, a first mounting groove 20 is formed in the first winding drum 14, and the first mounting groove 20 is sleeved on the first mounting roller 18. The coaxial fixedly connected with second installation roller 19 of pivot of second motor 17, has seted up second mounting groove 21 on the second winding drum 15, and second mounting groove 21 cover is established on second installation roller 19, drives first motor 16 and second motor 17, lets first installation roller 18 drive first winding drum 14 and rotates, and second installation roller 19 area understands second winding drum 15 and rotates, when first winding drum 14 roll-up was full, shifts out first winding drum 14 from first installation roller 18.
As shown in fig. 2 and 4, after the cutting knife 10 cuts the prepreg of 2 meters, the first prepreg 11 is wound on the first winding drum 14, the second prepreg 12 is wound on the second winding drum 15, and the woven fabric of 2 meters can simultaneously obtain two rolls of prepreg with the width of 1 meter through one time, so that the production time is reduced, and the effect of improving the productivity of the prepreg is achieved.
As shown in fig. 2 and 4, the first winding drum 14 and the second winding drum 15 are displaced from each other, so that the first prepreg 11 and the second prepreg 12 are prevented from contacting each other during winding, and interference between the first prepreg 11 and the second prepreg 12 can be reduced.
As shown in fig. 2 and 4, the mounting plate 13 is provided with two first standby drums 22, the first standby drums 22 are higher than the second winding drum 15, and the first standby drums 22 are provided with third mounting grooves 23, and the third mounting grooves 23 are formed in the first standby drums 22 and are sleeved on one of the first mounting rollers 18. After the first winding drum 14 winds up the prepreg, the first prepreg 11 can be wound up on the first standby drum 22 without stopping the production equipment, and the first prepreg cloth is timely wound up, so that the production efficiency is further improved.
As shown in fig. 2 and 4, the mounting plate 13 is provided with two second standby drums 24, the second standby drums 24 are lower than the second winding drum 15, the second motors 17 are provided, the second winding drum 15 is provided with a fourth mounting groove 25, and the fourth mounting groove 25 is sleeved on one of the second mounting rollers 19. The second standby drum 24 is lower than the second winding drum 15, the prepreg thickness is fully wound on the second winding drum 15, the second prepreg 12 can be wound on the second standby drum 24, production equipment does not need to be stopped, and the second prepreg cloth is timely wound to further improve the production efficiency.
As shown in fig. 2 and 4, the mounting plate 13 is provided with a final roll 26, the final roll 26 is in contact with the lower surface of the first prepreg 11, and when the first prepreg 11 is wound on the first winding drum 14 or the first standby drum 22 and is about to be completed, the final roll 26 can guide and support the first prepreg 11, so that the first prepreg 11 is prevented from falling down and contacting the second mounting roller 19.
The implementation principle of the embodiment is as follows: after the cutter 10 cuts the prepreg of 2 meters, the first prepreg 11 is wound on the first winding drum 14, the second prepreg 12 is wound on the second winding drum 15, and the woven cloth of 2 meters can simultaneously obtain two rolls of prepreg with the width of 1 meter through one time, so that the production time is shortened, and the effect of improving the productivity of the prepreg cloth is achieved.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted", "disposed", "connected", "fixed", "screwed" and the like are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral body; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a broad width preimpregnation material production facility, includes unwinding device (1), rubber coating device (2), gumming device (3), cooling device (4), tectorial membrane device (5) and coiling mechanism (6), and it is in coiling mechanism (6) that the back is sent out from tectorial membrane device (5) to preimpregnate material, its characterized in that: be provided with riser (7) on tectorial membrane device (5), it is provided with cutting roller (8) to rotate on riser (7), cutting roller (8) are gone up the fixed cutter (10) that is provided with, the broad width of prepreg is 2 meters, cutter (10) cutting is on the middle part of prepreg, will prepreg divide into two impartial broad widths and is the prepreg of 1 meter, one of them 1 meter prepreg is first prepreg (11), and another 1 meter prepreg is second prepreg (12), coiling mechanism (6) are including mounting panel (13), first receipts reel (14), second receipts reel (15), first receipts reel (14) and second receipts reel (15) rotate respectively and set up on mounting panel (13), first prepreg (11) roll-up is on first receipts reel (14), second prepreg (12) roll-up is on second receipts reel (15).
2. The wide prepreg production apparatus according to claim 1, characterized in that: the first winding drum (14) is located above the second winding drum (15).
3. The wide prepreg production apparatus according to claim 2, wherein: a first standby drum (22) is arranged on the mounting plate (13) in a rotating mode, and the first standby drum (22) is higher than the second winding drum (15).
4. The wide prepreg production apparatus according to claim 3, characterized in that: a second standby drum (24) is arranged on the mounting plate (13) in a rotating mode, and the second standby drum (24) is lower than the second winding drum (15).
5. The wide prepreg production apparatus according to claim 1, wherein: be provided with on mounting panel (13) and receive tail roller (26), receive tail roller (26) and contact with the lower surface of first preimpregnation material (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222331703.5U CN217993148U (en) | 2022-09-02 | 2022-09-02 | Broad width preimpregnation material production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222331703.5U CN217993148U (en) | 2022-09-02 | 2022-09-02 | Broad width preimpregnation material production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217993148U true CN217993148U (en) | 2022-12-09 |
Family
ID=84289857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222331703.5U Active CN217993148U (en) | 2022-09-02 | 2022-09-02 | Broad width preimpregnation material production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217993148U (en) |
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2022
- 2022-09-02 CN CN202222331703.5U patent/CN217993148U/en active Active
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