CN217991995U - Polishing system - Google Patents
Polishing system Download PDFInfo
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- CN217991995U CN217991995U CN202222360583.1U CN202222360583U CN217991995U CN 217991995 U CN217991995 U CN 217991995U CN 202222360583 U CN202222360583 U CN 202222360583U CN 217991995 U CN217991995 U CN 217991995U
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Abstract
The utility model provides a system of polishing, include: a base; the robot is arranged on the base; the grinding device is arranged on the robot and used for placing grinding materials and driving the grinding materials to move so as to grind the part to be ground; the grinding material replacing device is used for replacing the grinding materials on the grinding device; wherein, the robot can drive grinding device and remove to trade abrasive device place to carry out the change of abrasive material.
Description
Technical Field
The utility model relates to an engineering machine tool technical field particularly, relates to a system of polishing.
Background
In the related art, the grinding material needs to be replaced manually after the grinding equipment is used for grinding for a period of time, so that the labor intensity of workers is increased, more auxiliary working hours are consumed, and the working efficiency of the grinding equipment is reduced.
SUMMERY OF THE UTILITY MODEL
The present invention aims at least solving one of the technical problems existing in the prior art or the related art.
Therefore, the utility model provides a system of polishing.
In view of this, the utility model provides a system of polishing, include: a base; the robot is arranged on the base; the grinding device is arranged on the robot and used for placing grinding materials and driving the grinding materials to move so as to grind the part to be ground; the grinding material replacing device is used for replacing the grinding materials on the grinding device; wherein, the robot can drive grinding device and remove to trade abrasive device place to carry out the change of abrasive material.
The utility model provides a system of polishing for carry out burnishing and polishing to the surface of part, with the pleasing to the eye degree that improves the part surface, and then improve the user and experience to the use of part. Specifically, the system of polishing includes grinding device, and grinding device can drive the abrasive material and remove to the part of polishing is treated in the realization is polished, and specifically, the abrasive material can include the emery wheel, and grinding device can drive the emery wheel rotatory, treats polishing of the part of polishing in order to realize, and perhaps, the abrasive material also can include abrasive paper, and grinding device can drive abrasive paper and be reciprocating motion, thereby realizes treating the part of polishing through abrasive paper and polishes.
Furthermore, the polishing system further comprises a robot, wherein the polishing device is arranged on the robot, so that the polishing device is driven by the robot to move, the polishing device is driven to move towards different positions of the part to be polished, and then different parts of the part to be polished are polished. Through the setting of robot, replace manual operation to the removal mode of artifical in-process of polishing can be imitated effectively to the robot, on the one hand, can save the hand labor, improves the efficiency of polishing, and on the other hand can avoid the staff to be in the high risk environment at the in-process of polishing, for example, the produced dust of in-process of polishing can cause great influence to the health of the human body after being inhaled the human body.
Furthermore, the grinding system further comprises a grinding material changing device, the grinding material changing device can be matched with the six-axis robot, so that grinding materials installed on the grinding device can be automatically changed, the grinding materials do not need to be manually changed, the labor intensity of workers is relieved, meanwhile, the auxiliary working hours are reduced, and the operation efficiency of the grinding system is further improved.
Specifically, trade and have placed new abrasive material on the abrasive material device, at the in-process of polishing, if need change the abrasive material, the robot can drive grinding device and remove to trading abrasive material device department, trades the removal of abrasive material device cooperation robot, can pull down the old abrasive material on the grinding device, then the robot continues to move, will trade the new abrasive material on the abrasive material device and fix in advance on grinding device through the mode of pressing, then trade the abrasive material device and be fixing new abrasive material, accomplish the automatic change of abrasive material.
Further, the polishing system further comprises a base, and the base is used for supporting the robot so as to ensure the stability of the robot in the process of driving the polishing device to move and further ensure the polishing precision. Correspondingly, the part of waiting to polish equally can be fixed with on the base to guarantee to wait to polish the stability of the relative position between part and the robot, thereby further guarantee the robot and for waiting to polish the precision that the part removed the process, also guaranteed the precision of polishing.
The utility model provides a system of polishing drives grinding device through the robot and removes, can imitate manual work operation of polishing effectively to replace manual operation, can enough reduce artifical intensity of labour, improve the efficiency of polishing, can also effectively avoid polishing the produced dust of in-process and cause harm to the human body. Furthermore, through the arrangement of the abrasive changing device, the abrasive changing device can be matched with the movement of a robot to realize the automatic change of the abrasive, so that the abrasive is not required to be changed manually, the labor intensity of workers is reduced, the auxiliary working time is reduced, and the operation efficiency of a polishing system is further improved.
Additionally, according to the utility model provides an among the above-mentioned technical scheme system of polishing can also have following additional technical characterstic:
in the above technical solution, further, the abrasive changing device includes: a support table; the mounting station is arranged on the support table and used for placing new abrasive; and the operating part is arranged on the supporting table and is used for detaching the old abrasive on the grinding device and fixing the new abrasive after the new abrasive is installed on the grinding device.
In this technical scheme, trade abrasive device can include the brace table and set up the installation station on the brace table, can place new abrasive material on the installation station to, the quantity of installation station can be a plurality ofly, thereby makes every installation station can place the abrasive material of different precisions, so that different precision of polishing uses.
Further, an operating part can be arranged on the supporting table, and the operating part is used for being matched with the moving process of the robot so as to detach the old abrasive on the grinding device and fix the new abrasive after the advanced abrasive is installed on the grinding device.
Specifically, when the abrasive material needs to be changed, at first, the robot drives grinding device and moves the position of the operation part on the supporting table, then through the removal of operation part cooperation robot, pull down the old abrasive material on the grinding device, then move grinding device through the robot, the relevant position with grinding device is relative with the new abrasive material on the installation station, then press new abrasive material to grinding device on, move grinding device to the position of operation part through the robot at last, it is fixed with new abrasive material through the operation part, accomplish the automatic change of abrasive material.
In any one of the above aspects, the operation unit further includes: and the clamping piece is used for clamping the old abrasive so as to remove the old abrasive through the movement of the robot.
In this technical scheme, the abrasive material can be abrasive paper, and abrasive paper accessible bonding is placed and is installed on grinding device, and grinding device is done reciprocating motion through driving abrasive paper and is realized treating the part of polishing and polish.
Further, the operating portion can include the holder, can carry out the centre gripping to old abrasive material through the holder, and when the old abrasive material was held to the holder, drive grinding device through the robot and remove for the holder to pull down old abrasive material from grinding device.
Further, the robot continues to drive grinding device and removes to the installation station, has placed new abrasive paper on the installation station, and the robot drives grinding device and presses abrasive paper to think bonding, the change of accomplishing new abrasive paper with new abrasive paper and grinding device.
In any of the above technical solutions, further, the abrasive is installed on the polishing device through a fixing member, and the clamping member is further used for clamping the fixing member to install or detach the fixing member.
In the technical scheme, the grinding material can be a grinding wheel, the grinding wheel can be fastened on the grinding device through a fixing part, and the grinding device can grind the part to be ground by driving the grinding wheel to rotate. In particular, the fixing member may be a screw.
Further, when the grinding wheel needs to be replaced, the grinding device is moved to the position of the clamping portion through the robot, then the fixing piece is clamped through the clamping portion, specifically, a nut of the screw is clamped through the clamping portion, then the clamping piece is rotated, or the grinding device is driven to rotate through the robot, so that the screw is screwed, the screw is selected, the used grinding wheel falls off, then the grinding device is moved through the robot, a new grinding wheel is pressed onto the grinding device, then the grinding wheel is pre-fixed, specifically, pre-fixing can be carried out through a sucking disc or a bonding mode, finally, the grinding device is moved to the clamping portion through the robot, the fixing piece is screwed onto the grinding device through the clamping portion again, and fixing of the new grinding wheel is achieved.
In any of the above technical solutions, further, the abrasive changing apparatus further includes: and the recovery tank is arranged on the support table and used for placing the old abrasive.
In this technical scheme, can also be provided with the accumulator on a supporting bench, the accumulator is used for accomodating the old abrasive material after changing. Specifically, the operation portion can set up in the top of accumulator, when dismantling old abrasive material, the old abrasive material that drops from grinding device can directly fall into the accumulator to further save manual operation, improved the degree of automation of the system of polishing.
In any one of the above technical solutions, further, the polishing apparatus includes: the body is arranged on the robot; the mounting part is arranged on the body and is used for mounting the abrasive; the pressure sensor is arranged on the body, connected with the mounting part and used for detecting the pressure of the part to be polished on the abrasive; the robot is connected with the pressure sensor, and the robot can adjust the driving force of the grinding device according to the pressure of the part to be ground on the grinding materials.
In this technical scheme, grinding device includes the body, and the body sets up on the robot, is provided with the installation department on the body, and the installation department is used for installing the abrasive material, and specifically, the body can be the driving piece, and the installation department sets up on the driving piece, and the abrasive material that the driving piece can drive on the installation department removes to the realization is treated the part of polishing and is polished.
Further, the polishing device further comprises a pressure sensor, the pressure sensor is arranged on the body, the pressure sensor can detect the pressure of the to-be-polished part on the abrasive material when polishing is carried out, correspondingly, the robot is electrically connected with the pressure sensor, the robot can acquire the change of the pressure value monitored by the pressure sensor in the polishing process, namely the change of the pressure of the to-be-polished part on the abrasive material, and further the robot can adjust the driving force on the polishing device according to the pressure change of the to-be-polished part on the abrasive material, namely the pressure of the abrasive material on the polishing device is adjusted by adjusting the driving force on the polishing device, so that the uniformity of the pressure between the abrasive material and the to-be-polished part can be ensured in the polishing process, the polishing effect of each part on the to-be-polished part can be ensured to be kept uniform, and the polishing effect can be ensured.
Specifically, in the process of polishing, when pressure sensor detects to wait to polish the pressure increase of part to the abrasive material to be greater than when predetermineeing pressure, the robot can reduce the drive power to polishing device in current direction, and reduce the pressure that the part was treated to the abrasive material, so that treat that the pressure between part and the abrasive material of polishing maintains at predetermined pressure value, in order to guarantee the homogeneity of the dynamics of polishing, conversely, when pressure sensor detects to wait to polish the pressure value of part to the abrasive material and reduces to being less than when predetermineeing pressure, the robot can increase the drive power to polishing device in current direction, so that treat that the pressure between part and the abrasive material of polishing maintains at predetermined pressure value, in order to guarantee the homogeneity of the dynamics of polishing.
In any one of the above technical solutions, further, the polishing device further includes: and the recovery device is connected with the body and used for recovering dust generated in the polishing process.
In this technical scheme, grinding device can also include recovery unit, and recovery unit is arranged in retrieving the produced dust of the in-process of polishing, avoids the dust to enter into the air and causes the pollution to the annular, and then avoids the staff to inhale the dust and lead to the health problem.
In any of the above technical solutions, further, the recovery device includes: the pipeline is connected with the body, and an inlet of the pipeline is used for being opposite to the part to be polished; the dust bag is communicated with the outlet of the pipeline; the air pump is communicated with the pipeline and used for driving air in the pipeline to flow so as to suck dust generated in the polishing process into the pipeline.
In this technical scheme, recovery unit includes pipeline and air pump, wherein, the entry of pipeline is used for with treat that the part of polishing is relative, also be relative with the entry of pipeline and the position that can produce the dust among the polishing process, furthermore, the air pump is linked together with the pipeline, the air pump is when moving, can be with the air from the entry suction pipeline of pipeline, thereby in the produced dust of in-process of will polishing inhales the pipeline along with the air together, finally, the dust can flow through in the pipeline gets into the dust bag, collect the dust through the dust bag in order to realize, and then avoided the dust to spread to go in the air effectively.
In any one of the above technical solutions, further, the polishing device further includes: the pick-up part is arranged on the body and used for picking up the part to be polished and placing the part to be polished at a polishing position.
In this technical scheme, grinding device can also be provided with the portion of picking up, through the setting of the portion of picking up, can realize treating the automatic pickup of the part of polishing to further improved the degree of automation of the system of polishing, reduced hand labor power, improved the work efficiency of the system of polishing. And, treat through the pick-up part and treat the part of polishing pick up and place it on the preset position, can guarantee to treat the precision of the position of placing of the part of polishing, and then guarantee the precision of polishing.
In any of the above technical solutions, further, the polishing system further includes: the polishing liquid device is used for spraying polishing liquid onto the part to be polished.
In this technical scheme, the system of polishing can also include the liquid device of polishing, and the liquid device of polishing is used for carrying out the transport of the liquid of polishing at the in-process of polishing, also sprays the liquid of polishing to treating on the part of polishing in the in-process of polishing, through spraying of the liquid of polishing, can be effectively with the produced dust of in-process of polishing adhere to with the liquid of polishing on, avoid the dust to spread in the air, guarantee the control cleanliness factor, avoid the staff to inhale the dust and lead to the harm healthy.
In any one of the above technical solutions, further, the polishing liquid device includes: the containing part is used for containing polishing liquid; the conveying pipeline is communicated with the containing part, and an outlet of the conveying pipeline is opposite to the part to be polished; the pump body sets up in holding the portion, is linked together with pipeline for the drive liquid of polishing flows.
In this technical scheme, the polishing liquid device can hold the portion and be used for holding the polishing liquid including holding the portion, furtherly, realizes the transport of polishing liquid through pipeline, and specifically, pipeline's entry and holding portion communicate to make the polishing liquid in the portion of holding get into pipeline from pipeline's entry, furtherly, pipeline's export with treat that the part of polishing is relative, thereby the part of polishing can be treated to the polishing liquid that makes pipeline's export flow and sprays. Further, the polishing solution device further comprises a pump body arranged in the containing part, and the polishing solution can be driven through the pump body.
In any one of the above technical solutions, further, the polishing system further includes a polishing tank for recovering the polishing liquid, and the polishing liquid device further includes: the recycling pipeline is respectively communicated with the grinding groove and the containing part; and the filtering part is arranged in the containing part and used for filtering the polishing liquid.
In this technical scheme, the system of polishing still includes the groove of polishing, and the groove of polishing sets up on the base, and the groove of polishing can be used for retrieving the polishing solution that pipeline sprayed to guarantee that the system of polishing moves annular clean and tidy.
Further, the system of polishing still includes the recovery pipeline to the recovery pipeline communicates with the groove of polishing and holds mutually respectively, thereby can retrieve the liquid of polishing in the groove of polishing through the recovery pipeline, in order to realize the recovery of the liquid of polishing and recycle, in order to save the resource. Simultaneously, still be provided with the filter house in holding the portion, through the setting of filter house, can realize filtering the dust granule in the polishing solution of retrieving, and then guarantee the quality of polishing solution, avoid the dust granule in the polishing solution to cause the influence to the operation of polishing solution device, also guaranteed the attached effect of polishing solution after retrieving to the dust.
In any of the above technical solutions, further, the polishing system further includes: and the clamp is arranged in the grinding groove and used for clamping the part to be ground.
In the technical scheme, the clamp can be further arranged in the polishing groove, the workpiece to be polished can be clamped and fixed through the clamp, the polishing groove and the robot are both arranged on the base, and therefore fixing of the relative position between the driving device and the robot in the polishing groove is guaranteed, fixing of the relative position between the workpiece to be polished and the robot is also guaranteed, and polishing precision is further guaranteed.
In any of the above technical solutions, further, the polishing system further includes: and the controller is respectively connected with the robot and the grinding device, and is used for controlling the robot to drive the grinding device to move and controlling the grinding device to run.
In this technical scheme, the system of polishing still includes the controller, and the controller is connected with robot and grinding device respectively to the realization is controlled the robot, so that the robot can drive grinding device and remove, and then realizes polishing the different positions that take grinding device. And the controller can also control the grinding device to operate, so that the adjustment of the moving process of the grinding materials is realized, and different grinding effects are further realized.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
figure 1 shows a schematic structural view of a sanding system according to an embodiment of the present invention;
FIG. 2 shows another perspective structural view of the sanding system of FIG. 1;
FIG. 3 is a schematic view of a further perspective of the sanding system of FIG. 1;
FIG. 4 is a schematic view of a further perspective of the sanding system of FIG. 1;
FIG. 5 is a schematic diagram illustrating a further perspective view of the sanding system of FIG. 1;
FIG. 6 is a schematic view of a further perspective of the sanding system of FIG. 1;
FIG. 7 is a schematic diagram illustrating a further perspective view of the sanding system of FIG. 1;
figure 8 shows a further perspective view of the sanding system of figure 1.
Wherein, the correspondence between the reference numbers and the component names in fig. 1 to 8 is:
100 grinding system, 102 base, 104 robot, 106 grinding device, 108 abrasive changing device, 110 supporting table, 112 mounting station, 114 operating part, 116 recovery tank, 118 body, 120 mounting part, 122 picking part, 124 grinding liquid device, 126 containing part, 128 conveying pipeline, 130 grinding tank, 132 clamp, 134 controller and 136 containing frame.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
A sanding system in accordance with some embodiments of the present invention is described below with reference to fig. 1-8.
Embodiments of the present invention, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, provide a polishing system 100, including: a base 102 and a robot 104 disposed on the base 102; further, the polishing device 106 is further included, the polishing device 106 is arranged on the robot 104, and the polishing device 106 is used for placing an abrasive and driving the abrasive to move so as to polish the component to be polished; the grinding device comprises a grinding material changing device 108, wherein the grinding material changing device 108 is used for changing the grinding materials on the grinding device 106; wherein, the robot 104 can drive the grinding device 106 to move to the position of the abrasive changing device 108, so as to change the abrasive.
The utility model provides a system of polishing 100 for the surface to the part is polished, with the pleasing to the eye degree that improves the part surface, and then improves the user and experiences to the use of part. Specifically, system 100 of polishing includes grinding device 106, and grinding device 106 can drive the abrasive material and remove to the realization is treated the part of polishing and is polished, and specifically, the abrasive material can include the emery wheel, and grinding device 106 can drive the emery wheel rotatory, treats polishing of the part of polishing with the realization, and perhaps, the abrasive material also can include abrasive paper, and grinding device 106 can drive abrasive paper and be reciprocating motion, thereby realizes treating the part of polishing through abrasive paper and polishes.
Further, the polishing system 100 further includes a robot 104, wherein the polishing device 106 is disposed on the robot 104, so as to drive the polishing device 106 to move through the robot 104, so as to drive the polishing device 106 to move towards different portions of the component to be polished, and further polish different portions of the component to be polished. Through the setting of robot 104, replace manual operation to the removal mode of artifical in-process of polishing can be imitated effectively to robot 104, on the one hand, can save the hand labor power, improves the efficiency of polishing, and on the other hand can avoid the staff to be in the high risk environment at the in-process of polishing, for example, the produced dust of in-process of polishing can cause great influence to the health of the human body after being inhaled the human body.
Specifically, robot 104 can be six robots, and grinding device 106 installs on six robots's wrist, and six robots have good flexibility ratio to can further improve the flexibility ratio that drives grinding device 106 and remove the process, and then guarantee the efficiency of polishing and the quality of polishing.
Further, the polishing system 100 further comprises an abrasive changing device 108, wherein the abrasive changing device can be matched with the six-axis robot to automatically change the abrasive mounted on the polishing device 106, so that the abrasive does not need to be manually changed, the labor intensity of workers is reduced, the auxiliary working hours are reduced, and the operation efficiency of the polishing system 100 is further improved.
Specifically, place new abrasive on trading abrasive device 108, in the process of polishing, if need change the abrasive, robot 104 can drive grinding device 106 and move to trading abrasive device 108 department, trade abrasive device 108 and cooperate the removal of robot 104, can pull down the old abrasive on grinding device 106, then robot 104 continues to move, will trade the new abrasive on abrasive device 108 and fix in advance on grinding device 106 through the mode of pressing, then trade abrasive device 108 and be fixing new abrasive, accomplish the automatic change of abrasive.
Further, the polishing system 100 further includes a base 102, and the base 102 is used for supporting the robot 104 to ensure stability of the robot 104 during driving the polishing device 106 to move, thereby ensuring polishing precision. Correspondingly, the part to be polished can also be fixed on the base 102, so that the stability of the relative position between the part to be polished and the robot 104 is ensured, the accuracy of the moving process of the robot 104 relative to the part to be polished is further ensured, and the polishing precision is also ensured.
The utility model provides a system of polishing 100 drives grinding device 106 through robot 104 and removes, can imitate manual work operation of polishing effectively to replace manual operation, can enough reduce artifical intensity of labour, improve the efficiency of polishing, can also effectively avoid polishing produced dust in-process and cause harm to the human body. Further, through the arrangement of the abrasive changing device 108, the abrasive can be automatically changed in cooperation with the movement of the robot 104, so that the abrasive does not need to be manually changed, the labor intensity of workers is reduced, the auxiliary working hours are reduced, and the operation efficiency of the polishing system 100 is further improved.
In the above embodiment, further, as shown in fig. 2, the abrasive changer 108 includes a support table 110 and a mounting station 112, wherein the mounting station 112 is disposed on the support table 110 for placing a new abrasive; the abrasive changer 108 further comprises an operating part 114, the operating part 114 is disposed on the support table 110, and the operating part 114 is used for removing the old abrasive from the polishing device 106 and fixing the new abrasive after the new abrasive is mounted on the polishing device 106.
In this embodiment, the abrasive changer 108 may include a support table 110 and a plurality of mounting stations 112 disposed on the support table 110, wherein a new abrasive may be placed on the mounting stations 112, and the number of mounting stations 112 may be multiple, so that each mounting station 112 may place an abrasive of different precision for use with different grinding precision.
Further, an operation part 114 may be disposed on the support table 110, and the operation part 114 is used for cooperating with the moving process of the robot 104, so as to remove the old abrasive from the grinding device 106, and fix the new abrasive after the new abrasive is mounted on the grinding device 106.
Specifically, when the abrasive needs to be replaced, first, the robot 104 drives the polishing device 106 to move to the position of the operation portion 114 on the support table 110, then the operation portion 114 is matched with the movement of the robot 104 to detach the old abrasive on the polishing device 106, then the robot 104 moves the polishing device 106 to enable the corresponding position of the polishing device 106 to be opposite to the new abrasive on the installation station 112, then the new abrasive is pressed onto the polishing device 106, finally the robot 104 moves the polishing device 106 to the position of the operation portion 114, and the new abrasive is fixed through the operation portion 114, so that the automatic replacement of the abrasive is completed.
In any of the above embodiments, further, as shown in fig. 1 and 2, the operating part 114 includes a clamping member for clamping the old abrasive to be detached by the movement of the robot 104.
In this embodiment, the abrasive material may be sand paper, and the sand paper may be installed on the polishing device 106 through adhesive bonding, and the polishing device 106 polishes the component to be polished by driving the sand paper to reciprocate.
Further, the operating part 114 may include a clamping member, through which the used abrasive can be clamped, and when the clamping member clamps the used abrasive, the robot 104 moves the grinding device 106 relative to the clamping member to detach the used abrasive from the grinding device 106.
Further, the robot 104 continues to drive the grinding device 106 to move to the installation station 112, new abrasive paper is placed on the installation station 112, the robot 104 drives the grinding device 106 to press the abrasive paper, and therefore the new abrasive paper and the grinding device 106 are bonded together, and replacement of the new abrasive paper is completed.
Further, the abrasive is mounted on the polishing device 106 through a fixing member, and the clamping member is further used for clamping the fixing member to mount or dismount the fixing member.
Specifically, the grinding material may be a grinding wheel, the grinding wheel may be fastened on the polishing device 106 through a fixing member, and the polishing device 106 polishes the component to be polished by driving the grinding wheel to rotate. In particular, the fixing member may be a screw.
Further, when the grinding wheel needs to be replaced, the grinding device 106 is moved to the position of the clamping portion through the robot 104, then the fixing piece is clamped through the clamping portion, specifically, a nut of the screw is clamped through the clamping portion, then the clamping piece is rotated, or the grinding device 106 is driven to rotate through the robot 104, so that the screw is screwed, the screw is selected, the used grinding wheel falls off, then the grinding device 106 is moved through the robot 104, a new grinding wheel is pressed onto the grinding device 106, then the grinding wheel is pre-fixed, specifically, the grinding wheel can be pre-fixed in a sucking disc or bonding mode, finally, the grinding device 106 is moved to the clamping portion through the robot 104, the fixing piece is screwed onto the grinding device 106 again through the clamping portion, and therefore fixing of the new grinding wheel is achieved.
In any of the above embodiments, further, as shown in fig. 2, the abrasive changing device 108 further includes a recycling tank 116, and the recycling tank 116 is disposed on the supporting table 110 for placing the used abrasive.
In this embodiment, a recovery tank 116 may be further provided on the support table 110, and the recovery tank 116 may be used to store the replaced used abrasive. Specifically, the operation portion 114 may be disposed above the recycling groove 116, and when the used abrasive is detached, the used abrasive dropped from the polishing device 106 can directly fall into the recycling groove 116, so as to further save manual operation and improve the automation degree of the polishing system 100.
In any of the above embodiments, further, as shown in fig. 1, the grinding device 106 includes a body 118, the body 118 being disposed on the robot 104; the grinding device 106 further includes a mounting portion 120, the mounting portion 120 being disposed on the body 118 for mounting an abrasive material; further, the polishing device 106 further includes a pressure sensor (not shown in the figure), which is disposed on the body 118 and connected to the mounting portion 120 for detecting the pressure of the member to be polished on the abrasive; wherein, the robot 104 is connected with a pressure sensor, and the robot 104 can adjust the driving force to the grinding device 106 according to the pressure of the part to be ground to the grinding material.
In this embodiment, the polishing device 106 includes a body 118, the body 118 is disposed on the robot 104, a mounting portion 120 is disposed on the body 118, the mounting portion 120 is used for mounting an abrasive, specifically, the body 118 may be a driving member, the mounting portion 120 is disposed on the driving member, and the driving member can drive the abrasive on the mounting portion 120 to move, so as to polish the component to be polished.
Specifically, the grinding material takes a grinding wheel as an example, the driving part can be a driving motor, correspondingly, the grinding wheel is installed on a driving shaft of the driving motor, and when the driving motor runs, the driving wheel can be driven to rotate, so that the part to be ground is ground. The grinding wheel is driven by the driving motor, so that the rotating speed of the grinding wheel can be accurately controlled, and the grinding precision is further ensured.
Or the driving part can also be an air pump, so that the air pump drives the grinding wheel to rotate, and the part to be ground is ground. The grinding wheel is driven by the air pump, so that the control process is simple and the operation is convenient.
Further, the number of the driving members can be multiple, and each driving member can be provided with different precision abrasives, so that the robot 104 can control different abrasives to polish the to-be-polished part without frequently replacing the abrasives, and the working efficiency of the polishing system 100 is further improved.
Further, the polishing device 106 further comprises a pressure sensor, the pressure sensor is arranged on the body 118, the pressure sensor can detect the pressure of the to-be-polished part on the abrasive material when polishing, correspondingly, the robot 104 is electrically connected with the pressure sensor, the robot 104 can acquire the change of the pressure value monitored by the pressure sensor in the polishing process, namely acquire the change of the to-be-polished part on the pressure of the abrasive material, so that the robot 104 can adjust the driving force of the to-be-polished part on the polishing device 106 according to the change of the to-be-polished part on the pressure of the abrasive material, namely adjust the pressure of the abrasive material on the to-be-polished device 106 by adjusting the driving force of the to-be-polished device 106, thereby ensuring the uniformity of the pressure between the abrasive material and the to-be-polished part in the polishing process, and ensuring that the polishing effect of each part on the to-be-polished part is kept uniform so as to ensure the polishing effect.
Specifically, in the process of polishing, when pressure sensor detects that the pressure of the part to be polished to the abrasive material increases to be greater than the preset pressure, robot 104 can reduce the driving force to polishing device 106 in the current direction, and reduce the pressure of the abrasive material to the part to be polished, so that the pressure between the part to be polished and the abrasive material is maintained at the preset pressure value, so as to ensure the uniformity of the polishing force, conversely, when pressure sensor detects that the pressure value of the part to be polished to the abrasive material decreases to be less than the preset pressure, robot 104 can increase the driving force to polishing device 106 in the current direction, so that the pressure between the part to be polished and the abrasive material is maintained at the preset pressure value, so as to ensure the uniformity of the polishing force.
In any of the above embodiments, further, the grinding device 106 further includes: and a recycling device (not shown) connected to the body 118 for recycling dust generated during the polishing process.
In this embodiment, the grinding device 106 may further include a recycling device, and the recycling device is configured to recycle dust generated in the grinding process, so as to prevent the dust from entering air to pollute the ring, and further prevent workers from inhaling the dust to cause health problems.
Further, the recovery device includes: a conduit connected to the body 118, an inlet of the conduit being for facing a component to be ground; the dust bag is communicated with the outlet of the pipeline; the air pump is communicated with the pipeline and used for driving air in the pipeline to flow so as to suck dust generated in the polishing process into the pipeline.
Specifically, recovery unit includes pipeline and air pump, wherein, the entry of pipeline is used for treating the part of polishing relatively, also is relative with the entry of pipeline and the position that can produce the dust in the process of polishing, furthermore, the air pump is linked together with the pipeline, the air pump is when moving, can be with the air from the entry suction pipe of pipeline to in the produced dust of in-process of polishing along with the air suction pipe, finally, the dust can flow through the pipeline and get into the dust bag, in order to realize collecting the dust through the dust bag, and then has avoided the dust to spread in the air effectively.
Further, recovery unit can also include the collecting box, and the collecting box can be linked together with the gas outlet of pipeline to make the dust that gets into in the pipeline can enter into the mobile phone incasement and collect through the gas outlet of pipeline, further avoided the dust diffusion, guarantee the clean degree of the in-process air of polishing, avoid the dust to cause the injury to the human body.
In any of the above embodiments, further, as shown in fig. 1, the grinding device 106 further includes a picking portion 122, the picking portion 122 is disposed on the body 118, and the picking portion 122 is used for picking up the component to be ground and placing the component to be ground at the grinding position.
In this embodiment, the polishing device 106 may further be provided with a pick-up portion 122, and through the setting of the pick-up portion 122, automatic pick-up of the component to be polished may be achieved, so that the automation degree of the polishing system 100 is further improved, the manual labor is reduced, and the work efficiency of the polishing system 100 is improved. And, through pick up portion 122 to treat the part of polishing pick up and place it on preset position, can guarantee to treat the precision of the position of placing of the part of polishing, and then guarantee the precision of polishing.
Specifically, pick up portion 122 may include the sucking disc, and the sucking disc sets up on grinding device 106's body 118, and the sucking disc can be connected with the air pump, when picking up, at first presses the sucking disc on waiting to polish the part on the surface, then the operation air pump to at the sucking disc with wait to polish and form the negative pressure between the part, pick up in order to realize waiting to polish the part, then will wait to polish the part and place on predetermineeing the position, the air pump that stops to operate accomplishes and treats placing of polishing the part.
Alternatively, the pick-up section 122 may include a robot, by which the component to be ground is gripped, and the placement of the component to be ground is completed.
Further, the polishing system 100 may further include a containing frame 136, where the containing frame 136 is used for containing a component to be polished, the robot 104 drives the polishing device 106 to move to the containing frame 136, then the component to be polished on the containing frame 136 is picked up by the pickup portion 122 on the polishing device 106, and then the component to be polished is placed at a preset position, so as to complete the placement of the component to be polished.
In any of the above embodiments, further, as shown in fig. 5, 6, 7 and 8, the sharpening system 100 further comprises: and the polishing liquid device 124 is used for spraying polishing liquid onto the part to be polished.
In this embodiment, the polishing system 100 may further include a polishing liquid device 124, where the polishing liquid device 124 is configured to transport the polishing liquid in the polishing process, that is, spray the polishing liquid onto the component to be polished in the polishing process, and through the spraying of the polishing liquid, the dust generated in the polishing process can be effectively attached to the polishing liquid, so as to prevent the dust from diffusing into the air, ensure cleanliness, and prevent workers from inhaling the dust and causing damage to health.
Further, the polishing liquid device 124 comprises a containing part 126, and the containing part 126 is used for containing polishing liquid; the polishing machine further comprises a conveying pipeline 128, the conveying pipeline 128 is communicated with the containing part 126, and an outlet of the conveying pipeline 128 is opposite to the part to be polished; the polishing machine further comprises a pump body, wherein the pump body is arranged in the containing portion 126, communicated with the conveying pipeline 128 and used for driving the polishing liquid to flow.
Specifically, the polishing liquid device 124 may include a containing portion 126, where the containing portion 126 is configured to contain polishing liquid, further, the transportation of the polishing liquid is realized through a transportation pipeline 128, specifically, an inlet of the transportation pipeline 128 is communicated with the containing portion 126, so that the polishing liquid in the containing portion 126 can enter the transportation pipeline 128 from the inlet of the transportation pipeline 128, further, an outlet of the transportation pipeline 128 is opposite to a component to be polished, and thus the polishing liquid flowing out from the outlet of the transportation pipeline 128 can spray the component to be polished.
Further, the polishing liquid device 124 further comprises a pump body disposed in the containing portion 126, and the pump body is configured to provide a driving force for the polishing liquid, so that the liquid to be polished flows through the conveying pipeline 128.
Further, a nozzle can be arranged at the outlet of the conveying pipeline 128, and the polishing liquid flowing out of the outlet of the conveying pipeline 128 can be dispersed more through the arrangement of the nozzle, so that the attachment area of dust is further increased.
In any of the above embodiments, further, as shown in fig. 6, the polishing system 100 further includes a polishing tank 130, the polishing tank 130 is used for recycling polishing liquid, and the polishing liquid device 124 further includes: a recycling pipe respectively communicated with the polishing tank 130 and the containing part 126; and the filtering part is arranged in the containing part and used for filtering the polishing liquid.
In this embodiment, the polishing system 100 further comprises a polishing tank 130, the polishing tank 130 is disposed on the base 102, and the polishing tank 130 can be used for recycling the polishing liquid sprayed from the delivery pipe 128, so as to ensure the operation of the polishing system 100 is clean.
Further, the polishing system 100 further includes a recycling pipeline, and the recycling pipeline is respectively communicated with the polishing tank 130 and the containing part 126, so that the polishing liquid in the polishing tank 130 can be recycled through the recycling pipeline, and the polishing liquid can be recycled, thereby saving resources. Simultaneously, still be provided with the filter house in holding portion 126, through the setting of filter house, can realize filtering the dust granule in the polishing solution of retrieving, and then guarantee the quality of polishing solution, avoid the dust granule in the polishing solution to cause the influence to the operation of polishing solution device 124, also guaranteed the attached effect of polishing solution to the dust after retrieving.
Further, the polishing system 100 further comprises a clamp 132, and the clamp 132 is disposed in the polishing groove 130 and is used for clamping the component to be polished.
Specifically, a clamp 132 may be further disposed in the polishing groove 130, the component to be polished can be clamped and fixed by the clamp 132, and the polishing groove 130 and the robot 104 are both disposed on the base 102, so that fixing of the relative position between the component to be polished and the robot 104 in the polishing groove 130, that is, fixing of the relative position between the component to be polished and the robot 104, is ensured, and polishing precision is further ensured.
In any of the above embodiments, further, as shown in fig. 7, the polishing system 100 further includes a controller 134, and the controller 134 is respectively connected to the robot 104 and the polishing device 106, for controlling the robot 104 to move the polishing device 106, and for controlling the polishing device 106 to operate.
In this embodiment, the polishing system 100 further includes a controller 134, and the controller 134 is respectively connected to the robot 104 and the polishing device 106, so as to control the robot 104, so that the robot 104 can drive the polishing device 106 to move, thereby polishing different positions of the belt polishing device 106. In addition, the controller 134 can also control the operation of the polishing device 106, so as to adjust the moving process of the abrasive, and further realize different polishing effects.
Further, the controller 134 is also connected to the pick-up section 122 of the grinding device 106 for controlling the pick-up section 122 to pick up the component to be ground.
Further, the controller 134 is also connected to the polishing solution device 124 to realize the delivery and recovery of the polishing solution.
In the present invention, the term "plurality" means at least two or more than two unless expressly defined otherwise. The terms "mounted," "connected," "fixed," and the like are used broadly and should be construed to include, for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; "coupled" may be direct or indirect through an intermediary. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present specification, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (14)
1. An abrading system, comprising:
a base;
the robot is arranged on the base;
the grinding device is arranged on the robot and used for placing grinding materials and driving the grinding materials to move so as to grind the part to be ground;
the grinding material replacing device is used for replacing the grinding materials on the grinding device;
the robot can drive the grinding device to move to the position where the abrasive changing device is located so as to change the abrasives.
2. The sanding system of claim 1, wherein the abrasive changer includes:
a support table;
the mounting station is arranged on the supporting table and used for placing new grinding materials;
and the operating part is arranged on the supporting table and is used for detaching the old abrasive on the grinding device and fixing the new abrasive after the new abrasive is arranged on the grinding device.
3. The sharpening system of claim 2, wherein the operating portion comprises:
the clamping piece is used for clamping the old abrasive material so that the old abrasive material can be detached through the movement of the robot.
4. The abrading system of claim 3, wherein the abrasive is mounted to the abrading device by a fixture, and the clamping member is further configured to clamp the fixture for mounting or dismounting the fixture.
5. The abrading system of claim 2, wherein the abrasive changing device further comprises:
and the recovery tank is arranged on the support table and used for placing the old abrasive.
6. The sharpening system of any one of claims 1 to 5, wherein the sharpening device comprises:
the body is arranged on the robot;
the mounting part is arranged on the body and is used for mounting the grinding material;
the pressure sensor is arranged on the body, is connected with the mounting part and is used for detecting the pressure of the part to be polished on the grinding material;
the robot is connected with the pressure sensor, and the driving force of the robot on the grinding device can be adjusted according to the pressure of the part to be ground on the grinding materials.
7. The abrading system of claim 6, wherein the abrading device further comprises:
and the recovery device is connected with the body and used for recovering dust generated in the polishing process.
8. The sharpening system of claim 7, wherein said recovery device comprises:
the pipeline is connected with the body, and an inlet of the pipeline is used for being opposite to the part to be polished;
the dust bag is communicated with the outlet of the pipeline;
the air pump is communicated with the pipeline and used for driving air in the pipeline to flow so as to suck dust generated in the grinding process into the dust bag.
9. The abrading system of claim 6, wherein the abrading device further comprises:
the picking part is arranged on the body and used for picking the part to be polished and placing the part to be polished at a polishing position.
10. The sharpening system of any one of claims 1 to 5, further comprising:
and the polishing liquid device is used for spraying polishing liquid onto the part to be polished.
11. The polishing system of claim 10, wherein the polishing fluid means comprises:
the containing part is used for containing the polishing liquid;
the conveying pipeline is communicated with the containing part, and an outlet of the conveying pipeline is opposite to the part to be polished;
and the pump body is arranged in the containing part, communicated with the conveying pipeline and used for driving the polishing liquid to flow.
12. The polishing system of claim 11, further comprising a polishing tank for recovering the polishing fluid, the polishing fluid assembly further comprising:
the recycling pipeline is respectively communicated with the grinding groove and the containing part;
and the filtering part is arranged in the containing part and used for filtering the polishing liquid.
13. The abrading system of claim 12, further comprising:
and the clamp is arranged in the grinding groove and used for clamping the part to be ground.
14. The sharpening system of any of claims 1 to 5, further comprising:
and the controller is respectively connected with the robot and the polishing device and used for controlling the robot to drive the polishing device to move and controlling the polishing device to run.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222360583.1U CN217991995U (en) | 2022-09-06 | 2022-09-06 | Polishing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222360583.1U CN217991995U (en) | 2022-09-06 | 2022-09-06 | Polishing system |
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CN217991995U true CN217991995U (en) | 2022-12-09 |
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CN202222360583.1U Active CN217991995U (en) | 2022-09-06 | 2022-09-06 | Polishing system |
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