CN217980226U - Device for detecting ovality of glass bottle - Google Patents
Device for detecting ovality of glass bottle Download PDFInfo
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- CN217980226U CN217980226U CN202222316700.4U CN202222316700U CN217980226U CN 217980226 U CN217980226 U CN 217980226U CN 202222316700 U CN202222316700 U CN 202222316700U CN 217980226 U CN217980226 U CN 217980226U
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- ovality
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Abstract
The application discloses a device for detecting ovality of a glass bottle, and relates to the field of processing and detecting of the glass bottle, the device comprises a transmission mechanism, wherein a detection workbench is arranged on one side of a conveying line of the transmission mechanism, a rotating mechanism is arranged on the detection workbench, a wear-resistant bottom plate is arranged below the rotating mechanism, and the rotating mechanism drives a bottle body to revolve on the wear-resistant bottom plate; the detection workbench is also provided with a light source assembly and a camera assembly, and the light source assembly and the camera assembly are arranged on two sides of the detection station and are in the same straight line with the detection station; a bottle rotating mechanism is arranged on the outer side of the rotating mechanism along the circumferential direction and can drive the bottle body positioned at the detection station to rotate; when the bottle revolves to the detection station, the camera collects a 360-degree outline image of the bottle along with the rotation of the bottle, and the ellipticity data of each bottle passing through the detection station is calculated and measured; in addition, the interval between two light sources of this application is adjustable, height-adjustable, and the glass bottle ovality of multiple height of adaptation and diameter detects.
Description
Technical Field
The application relates to the field of glass bottle processing detection, in particular to a device for detecting ovality of a glass bottle.
Background
Beer bottles, white spirit bottles and red spirit bottles are widely applied to daily packaging of food and beverage and the like, and the quality of the beer bottles, the white spirit bottles and the red spirit bottles is directly related to the life and health of people, so that the parameters such as ovality of glass bottles of a production line need to be fully checked in order to ensure the quality of bottle bodies and good production process control.
At present, the ovality detection of beer bottles, white spirit bottles, red spirit bottles and the like is mostly carried out manually, the method is slow in speed and very high in labor cost, and particularly, workers carry out various size detection of each glass bottle one by one within 8-12 hours continuously, so that the labor intensity is very high, and the detection effect is not accurate enough; in addition, part of detection equipment adopts a scheme that a sensor is matched with a reflecting plate to detect the ovality of the glass bottle, but the reflecting plate needs to be arranged between an upper star plate and a lower star plate, so that a detection device is very easy to be damaged by collision of the glass bottle, and the detection precision is influenced; moreover, the change of bottle size also can lead to detecting the change of precision, and some small-size bottles receive the influence of blockking of star disk main shaft, and the ovality of the small-size bottle of detection that current detection scheme can not be fine.
Disclosure of Invention
In order to solve the technical problem, the application provides a device for detecting ovality of a glass bottle, whether convenient and fast detection of ovality of the bottle body is achieved or not, and the bottle body is guaranteed not to be scratched by colliding with in the detection process.
The technical problem of the application is realized by the following technical scheme: a device for detecting ovality of a glass bottle comprises a transmission mechanism, wherein a detection workbench is arranged on one side of a conveying line of the transmission mechanism, a rotating mechanism is arranged on the detection workbench, a wear-resistant bottom plate is arranged below the rotating mechanism, and the rotating mechanism drives a bottle body to revolve on the wear-resistant bottom plate; the detection workbench is also provided with a light source assembly and a camera assembly, and the light source assembly and the camera assembly are arranged on two sides of the detection station and are in the same straight line with the detection station; the bottle rotating mechanism is arranged on the outer side of the rotating mechanism along the circumferential direction and can drive the bottle bodies located at the detection stations to rotate.
Furthermore, the rotating mechanism comprises a star disk, and the star disk rotates around the main shaft to realize bottle body transportation; the star disk is provided with a plurality of bottle body clamping grooves at even intervals.
Furthermore, a bottom plate through hole is formed in the wear-resistant bottom plate, and the bottom plate through hole, the detection station and the camera assembly are located on the same straight line; the bottom plate through hole provides an installation space for the light source assembly.
Furthermore, a waste box is arranged on one side of the conveying mechanism, and unqualified bottles are pushed into the box body by the removing device to be recycled in a unified mode when passing through the waste box.
Further, the light source assembly includes a first light source and a second light source; the first light source and the second light source are arranged in parallel; the first light source and the second light source are movably arranged on the light source bracket through the mounting block.
Furthermore, the first light source and the second light source are arranged in the horizontal sliding groove of the mounting block, and the distance between the first light source and the second light source is adjustable.
Further, the camera assembly comprises a camera and a lens vertically arranged upwards, a prism is arranged above the lens, and the camera is movably arranged on the camera support.
Further, the bottle rotating mechanism comprises a bottle rotating wheel, a transmission belt wheel and a bottom motor; the bottom motor drives the transmission belt wheel to rotate, and the transmission belt wheel drives the bottle rotating wheel to rotate through the central shaft.
Further, set up the guardrail on the testing workbench, the guardrail sets up in the slewing mechanism outside, the guardrail is used for preventing the bottle departure and drops.
In summary, the present application has the following beneficial effects:
1. this application is through setting up slewing mechanism, and the bottle gets into slewing mechanism revolution by the transfer chain to by the rotation of bottle mechanism drive, when revolution to detection station, along with the bottle rotation, 360 degrees profile image of bottle are gathered to the camera, calculate the ellipticity data that measure out every bottle through detection station.
2. The light source assembly comprises a first light source and a second light source which are parallel to each other, the distance between the two light sources is adjustable, the height of the whole light source can be adjusted up and down on a light source support, and the light source assembly is suitable for detecting the ovality of glass bottles with various heights and diameters; the camera assembly matched with the light source assembly is adjustable in height as well, and can correspondingly acquire accurate product photos and data.
3. The wear-resistant bottom plate is provided with the bottom plate through hole and can be used for placing the light source assembly; the second installation position selectivity as the light source subassembly is suitable for, and when the bottle diameter was too little, can install the light source subassembly in the starwheel below, upwards worn out from the bottom plate perforation, shortened the distance of light source subassembly with the bottle, be convenient for acquire accurate ovality data.
4. This application is at the slewing mechanism rear, and transmission device one side sets up the dump bin, and the unified recovery processing of the unqualified bottle of being convenient for has reduced the artifical cost of retrieving.
Drawings
FIG. 1 is a schematic structural diagram of the present application;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic view of a camera module according to the present application;
FIG. 4 is a schematic view of a bottle rotating mechanism;
fig. 5 is a schematic view of another installation position of the light source assembly.
Description of reference numerals:
1. a transport mechanism; 2. a rotating mechanism; 201. a main shaft; 202. a star plate; 3. a light source assembly; 301. a first light source; 302. a second light source; 303. mounting blocks; 304. a light source holder; 4. a camera assembly; 401. a camera; 402. a lens; 403. a prism; 404. a camera support; 5. a bottle rotating mechanism; 501. rotating the bottle wheel; 502. a drive pulley; 503. a bottom motor; 6. a waste bin; 7. a wear-resistant base plate; 8. perforating the bottom plate; 9. and (4) a guardrail.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
A device for detecting ovality of a glass bottle comprises a transmission mechanism 1, wherein a detection workbench is arranged on one side of a conveying line of the transmission mechanism 1, a rotating mechanism 2 is arranged on the detection workbench, a wear-resistant bottom plate 7 is arranged below the rotating mechanism 2, and the rotating mechanism 2 drives the bottle body to revolve on the wear-resistant bottom plate 7; the detection workbench is also provided with a light source assembly 3 and a camera assembly 4, and the light source assembly 3 and the camera assembly 4 are arranged on two sides of the detection station and are in the same straight line with the detection station; 2 outsides of slewing mechanism set up bottle mechanism 5 along circumference, bottle mechanism 5 can drive the bottle rotation that is located the detection station, and the station of the farthest end apart from transmission device 1 is selected to detection station usually, leaves sufficient space and can install camera subassembly 4 and light source subassembly 3.
In one embodiment, referring to fig. 2, the rotating mechanism 2 comprises a star plate 202, and the star plate 202 rotates around a main shaft 201 to transport the bottles; the star plate 202 is evenly provided with a plurality of bottle body clamping grooves at intervals, when the bottles enter the star plate 202 through the transmission mechanism 1, the bottles fall into the clamping grooves in sequence and are driven by the clamping grooves to revolve, and the star plate 202 with the clamping grooves of different types can be selected and matched according to the sizes of the bottles.
In one embodiment, referring to fig. 5, the wear-resistant base plate 7 is provided with a base plate through hole 8, and the base plate through hole 8, the detection station and the camera assembly 4 are positioned on the same straight line; the bottom plate perforation 8 provides installation space for the light source assembly 3, and to the less bottle of partial diameter, owing to receive stopping of astrolabe main shaft 201, the camera subassembly 4 can't catch bottle diameter data, installs light source assembly 3 to bottom plate perforation 8 department this moment, upwards stretches out from bottom plate perforation 8, is located astrolabe 202 below, and light source assembly 3 can avoid sheltering from of astrolabe main shaft 201 this moment, and the data of fine completion minor diameter bottle catches work.
In one embodiment, referring to fig. 1, a waste bin 6 is arranged on one side of the conveying mechanism 1, and unqualified bottles are pushed into the box body by a removing device to be recycled uniformly when passing through the waste bin 6, so that the labor intensity of operators is reduced effectively.
In some embodiments, referring to fig. 2, the light source assembly 3 comprises a first light source 301 and a second light source 302; the first light source 301 and the second light source 302 are arranged in parallel; the first light source 301 and the second light source 302 are movably arranged on the light source bracket 304 through the mounting block 303, and the heights of the two light sources are adjusted up and down according to the difference of the heights of the bottles so as to obtain accurate diameter data.
In one embodiment, the first light source 301 and the second light source 302 are disposed in a horizontal sliding groove of the mounting block 303, and the distance between the first light source 301 and the second light source 302 is adjustable to adapt to bottle detection with different diameters.
In some embodiments, referring to fig. 3, the camera assembly 4 includes a camera 401 and a lens 402 disposed vertically upward, a prism 403 is disposed above the lens 402, the prism 403 can reduce reflection of light reflected by the glassware to obtain more accurate photo data, the camera 401 is movably disposed on a camera support 404, and the height of the camera 401 is adjustable to adapt to bottle detections at different heights.
In one embodiment, referring to fig. 4, the bottle rotating mechanism 5 comprises a bottle rotating wheel 501, a driving pulley 502 and a bottom motor 503; the bottom motor 503 drives the transmission belt wheel 502 to rotate, and the transmission belt wheel 502 drives the bottle rotating wheel 501 to rotate through the central shaft.
In one embodiment, referring to fig. 1-2, a guardrail 9 is disposed on the detection workbench, the guardrail 9 is disposed outside the rotating mechanism 2, and the guardrail 9 is used for preventing the bottle body from flying out and falling.
The above description is merely exemplary of the present application and is provided to enable those skilled in the art to understand and implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The utility model provides a detect device of glass bottle ovality, includes transport mechanism (1), its characterized in that: a detection workbench is arranged on one side of a conveying line of the conveying mechanism (1), a rotating mechanism (2) is arranged on the detection workbench, a wear-resistant bottom plate (7) is arranged below the rotating mechanism (2), and the rotating mechanism (2) drives the bottle body to revolve on the wear-resistant bottom plate (7); the detection workbench is also provided with a light source assembly (3) and a camera assembly (4), and the light source assembly (3) and the camera assembly (4) are arranged on two sides of the detection station and are in the same straight line with the detection station; the bottle rotating mechanism (5) is arranged on the outer side of the rotating mechanism (2) along the circumferential direction, and the bottle rotating mechanism (5) can drive the bottle body located at the detection station to rotate.
2. The apparatus for detecting ovality of a glass bottle according to claim 1, wherein: the rotating mechanism (2) comprises a star plate (202), and the star plate (202) rotates around the main shaft (201) to realize bottle body transportation; the star plate (202) is uniformly provided with a plurality of bottle body clamping grooves at intervals.
3. The apparatus for detecting ovality of a glass bottle according to claim 1, wherein: a bottom plate through hole (8) is formed in the wear-resistant bottom plate (7), and the bottom plate through hole (8), the detection station and the camera assembly (4) are located on the same straight line; the bottom plate through hole (8) provides an installation space for the light source assembly (3).
4. A device for detecting ovality of a glass bottle according to claim 3, characterized in that: one side of the transmission mechanism (1) is provided with a waste box (6), and unqualified bottles are pushed into the box body by the removing device to be recycled in a unified mode when passing through the waste box (6).
5. A device for detecting ovality of a glass bottle according to any one of claims 1 to 3, characterized in that: the light source assembly (3) comprises a first light source (301) and a second light source (302); the first light source (301) and the second light source (302) are arranged in parallel; the first light source (301) and the second light source (302) are movably arranged on the light source bracket (304) through the mounting block (303).
6. The apparatus for detecting ovality of a glass bottle according to claim 5, wherein: the first light source (301) and the second light source (302) are arranged in a horizontal sliding groove of the mounting block (303), and the distance between the first light source (301) and the second light source (302) is adjustable.
7. A device for detecting ovality of a glass bottle according to any one of claims 1 to 3, characterized in that: the camera assembly (4) comprises a camera (401) and a lens (402) arranged vertically upwards, a prism (403) is arranged above the lens (402), and the camera (401) is movably arranged on a camera support (404).
8. The apparatus for detecting ovality of a glass bottle according to claim 1, wherein: the bottle rotating mechanism (5) comprises a bottle rotating wheel (501), a transmission belt wheel (502) and a bottom motor (503); the bottom motor (503) drives the transmission belt wheel (502) to rotate, and the transmission belt wheel (502) drives the bottle rotating wheel (501) to rotate through the central shaft.
9. The apparatus for detecting ovality of a glass bottle according to claim 1, wherein: the bottle body detecting device is characterized in that a guardrail (9) is arranged on the detecting workbench, the guardrail (9) is arranged on the outer side of the rotating mechanism (2), and the guardrail (9) is used for preventing the bottle body from flying out and falling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222316700.4U CN217980226U (en) | 2022-08-31 | 2022-08-31 | Device for detecting ovality of glass bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222316700.4U CN217980226U (en) | 2022-08-31 | 2022-08-31 | Device for detecting ovality of glass bottle |
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| CN217980226U true CN217980226U (en) | 2022-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222316700.4U Active CN217980226U (en) | 2022-08-31 | 2022-08-31 | Device for detecting ovality of glass bottle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116086351A (en) * | 2023-04-11 | 2023-05-09 | 齐鲁工业大学(山东省科学院) | Measuring method and device for out-of-roundness of gas cylinder |
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2022
- 2022-08-31 CN CN202222316700.4U patent/CN217980226U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116086351A (en) * | 2023-04-11 | 2023-05-09 | 齐鲁工业大学(山东省科学院) | Measuring method and device for out-of-roundness of gas cylinder |
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