CN217877785U - Electronic sight glass for industrial process monitoring and mounting bracket thereof - Google Patents
Electronic sight glass for industrial process monitoring and mounting bracket thereof Download PDFInfo
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- CN217877785U CN217877785U CN202220492076.0U CN202220492076U CN217877785U CN 217877785 U CN217877785 U CN 217877785U CN 202220492076 U CN202220492076 U CN 202220492076U CN 217877785 U CN217877785 U CN 217877785U
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Abstract
The utility model provides an electronic sight glass for monitoring industrial process and a mounting bracket thereof, which comprises a shell and an electric appliance control system positioned in the shell; the electrical appliance control system comprises a sensor board, a power board and an interface board which are sequentially connected through a contact pin and a flat cable, a convex lens portion is arranged on the shell, the sensor board is located in the lens portion, a Modbus interface and a power interface are further arranged on the shell, and the Modbus interface and the power interface are respectively connected with the interface board and the power board. The integrated function of the electronic sight glass of the utility model replaces the traditional glass artificial sight glass, can realize the remote and non-contact viewing of the equipment condition, and can realize the functions of alarming, history record storage and the like according to the setting; the fluid condition of the pipeline or the container can be observed, and images or videos can be transmitted in time or in real time and used for monitoring the clarity, turbidity and components of the object to be detected; color, flow, temperature, pressure, etc.
Description
Technical Field
The utility model relates to an industrial process control technical field especially relates to an electron sight glass and installing support for industrial process control.
Background
In some application scenarios, it is necessary to monitor the liquid level and color of the liquid stored in the tank or flowing in the pipeline, and to know the liquid level and quality condition of the liquid in the tank or the pipeline in time. The conventional sight glass consists of glass and a flange, opposite light illumination is needed in the use process, only field observation can be performed, the observation sight is narrow, and the use effect is influenced to a certain extent.
In addition, carry out data acquisition by staff to the scene with relevant check out test set to the liquid level of the liquid in the jar body or pipeline and colour etc. and this kind of artificial data acquisition mode needs to gather at a set interval, and is very inconvenient, and the administrator of long-range end can't learn the liquid level of the liquid in jar body or pipeline and the circumstances such as colour at the very first time.
In view of the above, there is a need for an improved sight glass in the prior art to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to disclose an electronic sight mirror and installing support thereof, this electronic sight mirror can install on traditional glass sight mirror, measures the colour and the liquid level of jar internal liquid through the sensor. The remote monitoring system can realize remote and non-contact checking of equipment conditions, and can realize functions of alarming, history record storage and the like according to setting.
In order to achieve the above purpose, the utility model provides an electronic sight glass and a mounting bracket thereof for industrial process monitoring, which comprises a shell and an electric appliance control system positioned inside the shell; the electrical appliance control system comprises a sensor board, a power board and an interface board which are sequentially connected through a contact pin and a flat cable, a convex lens part is arranged on the shell, the sensor board is positioned in the lens part, a Modbus interface and a power interface are further arranged on the shell, and the Modbus interface and the power interface are respectively connected with the interface board (13) and the power board;
the sensor board is provided with a plurality of light sources, a plurality of sensors and sensor light shields, the sensor light shields are positioned outside the sensors, the sensors can sense light through the sensor light shields, the light sources are arranged on two sides of the sensor light shields, and the sensors are vertically arranged in a line;
the sensor is a TCS3200 sensor, four groups of photosensitive elements are arranged in the sensor, and three groups of the photosensitive elements are respectively covered with red, green and blue color filters; the outer edge of lens portion is equipped with the sealing washer, still be equipped with communication pilot lamp and power indicator on the shell, communication pilot lamp and power indicator are located the coplanar of shell with Modbus interface, power source, the installing support is T type structure, the installing support includes installation face and two supports of being connected perpendicularly with the installation face, the installation face center is equipped with the through-hole, the through-hole uses with the cooperation of lens portion, the through-hole outside is equipped with the mounting hole symmetrically for fixed mounting electron-viewing mirror.
In some embodiments, the electronic sight glass further comprises rubber blocks positioned on two sides of the electronic sight glass, and the rubber blocks are respectively connected with the bracket and the electronic sight glass through a threaded column and a connecting rod.
In some embodiments, the bracket is further provided with a sliding groove, and the threaded column is located in the sliding groove and fixed by a locking nut.
In some embodiments, the rubber block is located between the bracket and the electronic sight glass, one end of the threaded column is inserted into the rubber block, the other end of the threaded column is connected with the locking nut, one end of the connecting rod is connected with the electronic sight glass, and the other end of the connecting rod is inserted into the rubber block, so that the sliding threaded column drives the rubber block and the electronic sight glass to slide synchronously.
Compared with the prior art, the beneficial effects of the utility model are that: (1) The integrated function replaces the traditional glass artificial sight glass, can realize the remote and non-contact checking of the equipment condition, and can realize the functions of alarming, history record storage and the like according to the setting; (2) The fluid condition of the pipeline or the container can be observed, and images or videos can be transmitted in time or in real time and used for monitoring the clarity, turbidity and components of the object to be detected; parameters such as chromaticity, flow, temperature, pressure, etc.; (3) The light source of the sight glass adopts light sources such as an LED or an ultraviolet lamp or a combined light source, emits light with different wavelengths and is used for component detection.
Drawings
Fig. 1 is a schematic view of an electronic viewing mirror according to the present invention;
fig. 2 is a front view of the electronic viewing mirror of the present invention;
fig. 3 is a rear view of the electronic sight of the present invention;
fig. 4 is a cross-sectional view of the electronic viewing mirror of the present invention;
fig. 5 is a schematic view of the electronic viewing mirror and the mounting bracket thereof according to the present invention;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a top view of FIG. 5;
FIG. 8 is a left side view of FIG. 5;
description of reference numerals: 1. an electronic sight glass; 2. a lens portion; 3. a seal ring; 4. a light source; 5. a sensor light shield; 6. a sensor; 7. a communication indicator light; 8. a power indicator light; 9. a Modbus interface; 10. a power interface; 11. a sensor board; 12. a power panel; 13. an interface board; 14. mounting a bracket; 141. mounting holes; 15. a chute; 16. locking the nut; 161. a threaded post; 17. a rubber block; 18. a connecting rod.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
As shown in fig. 1-8, an electronic viewing mirror for industrial process monitoring comprises a housing, an electrical control system located inside the housing; the electrical appliance control system comprises a sensor board 11, a power board 12 and an interface board 13 which are sequentially connected through a contact pin and a flat cable, a convex lens part 2 is arranged on a shell, the sensor board 11 is positioned in the lens part 2, a Modbus interface 9 and a power interface 10 are further arranged on the shell, the Modbus interface 9 and the power interface 10 are respectively connected with the interface board 13 and the power board 12, and a sealing ring 3 is arranged on the outer edge of the lens part 2.
The sensor board 11 is provided with a plurality of light sources 4, a plurality of sensors 6 and a sensor light shield 5, the sensor light shield 5 is located outside the sensors 6, the sensors 6 can sense light through the sensor light shield 5, and the light sources 4 are arranged on two sides of the sensor light shield 5. In this embodiment, the number of the light sources 4 is six, the number of the sensors 6 is 5, the sensors 6 are vertically arranged in a row, and the sensor light shield 5 is provided with a hole corresponding to the sensor 6 for transmitting light to the sensor 6.
The sensor 6 is a TCS3200 sensor, and four groups of photosensitive elements are arranged inside the sensor 6, wherein three groups of photosensitive elements are respectively covered by red, green and blue color filters.
Still be equipped with communication pilot lamp 7 and power indicator 8 on the shell, communication pilot lamp 7 and power indicator 8 are located the coplanar of shell with Modbus interface 9, power interface 10.
The application also discloses a mounting bracket of electron-viewing mirror, mounting bracket 14 is T type structure, including installation face and two supports of being connected perpendicularly with the installation face, the installation face center is equipped with the through-hole, the through-hole uses with the cooperation of lens portion 2, the through-hole outside is equipped with mounting hole 141 symmetrically for fixed mounting electron-viewing mirror 1.
The mounting bracket 14 further comprises rubber blocks 17 positioned on two sides of the electronic sight glass 1, and the rubber blocks 17 are respectively connected with the bracket and the electronic sight glass 1 through a threaded column 161 and a connecting rod 18.
The support is further provided with a sliding groove 15, and the threaded column 161 is located in the sliding groove 15 and fixed through a locking nut 16.
The rubber block 17 is positioned between the support and the electronic sight glass 1, one end of the threaded column 161 is inserted into the rubber block 17, the other end of the threaded column is connected with the locking nut 16, one end of the connecting rod 18 is connected with the electronic sight glass 1, and the other end of the connecting rod is inserted into the rubber block 17, so that the threaded column 161 can slide to drive the rubber block 17 and the electronic sight glass 1 to slide synchronously.
During the use, pass the through-hole on the installation face of installing support 14 with the lens portion 2 of electron-viewing mirror 1, utilize bolt or screw to fix installing support 14 on the pipeline or the container that await measuring, lens portion 2 is outer along being equipped with sealing washer 3 and contacting with pipeline or container, avoids producing wearing and tearing to electron-viewing mirror 1, and sealing washer 3 adopts the rubber material simultaneously, still plays shock attenuation and cushioning effect for signals such as light source are received to electron-viewing mirror 1 can be stable.
Meanwhile, the rubber block 17 is inserted between the support and the electronic sight glass 1, one end of the threaded column 161 is inserted into the rubber block 17, the other end of the threaded column is connected with the locking nut 16, one end of the connecting rod 18 is connected with the electronic sight glass 1, and the other end of the connecting rod is inserted into the rubber block 17, so that the threaded column 161 can slide to drive the rubber block 17 and the electronic sight glass 1 to slide synchronously. During installation, the mounting bracket 14 can be fixed, and then the electronic viewing mirror 1 can be moved towards a pipeline or a container by adjusting the threaded column 161, so as to avoid damage to the lens part 2 of the electronic viewing mirror 1.
Wherein, this block rubber 17 can play spacing effect, if the target observation window has changed, can also adapt to through the size of change installing support 14 and block rubber 17, need not change electron scope 1 body size.
The electronic sight glass 1 of the application can be installed on a traditional glass sight glass, and the color and the liquid level of liquid in a tank body are measured through the sensor 6. The remote monitoring system can realize remote and non-contact checking of equipment conditions, and can realize functions of alarming, history record storage and the like according to setting.
The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.
Claims (4)
1. An electronic sight glass and a mounting bracket thereof for monitoring industrial processes comprise a shell and an electric appliance control system positioned in the shell; the electrical appliance control system comprises a sensor board (11), a power board (12) and an interface board (13) which are sequentially connected through a contact pin and a flat cable, wherein a convex lens part (2) is arranged on the shell, the sensor board (11) is positioned in the lens part (2), the shell is also provided with a Modbus interface (9) and a power interface (10), and the Modbus interface (9) and the power interface (10) are respectively connected with the interface board (13) and the power board (12);
the sensor board (11) is provided with a plurality of light sources (4), a plurality of sensors (6) and a sensor light shield (5), the sensor light shield (5) is positioned outside the sensors (6), the sensors (6) can sense light through the sensor light shield (5), the light sources (4) are arranged on two sides of the sensor light shield (5), and the sensors (6) are vertically arranged in a line;
the sensor (6) is a TCS3200 sensor, four groups of photosensitive elements are arranged inside the sensor (6), and three groups of photosensitive elements are respectively covered with red, green and blue color filters; lens portion (2) outer edge is equipped with sealing washer (3), still be equipped with communication pilot lamp (7) and power indicator (8) on the shell, communication pilot lamp (7) and power indicator (8) are located the coplanar of shell with Modbus interface (9), power interface (10), its characterized in that, installing support (14) are T type structure, installing support (14) including the installation face and with two supports of installing the perpendicular connection of face, the installation face center is equipped with the through-hole, the through-hole uses with lens portion (2) cooperation, the through-hole outside is equipped with mounting hole (141) symmetrically for fixed mounting electron-view mirror (1).
2. The electronic sight glass and the mounting bracket thereof for industrial process monitoring according to claim 1, further comprising rubber blocks (17) positioned at both sides of the electronic sight glass (1), wherein the rubber blocks (17) are respectively connected with the bracket and the electronic sight glass (1) through a threaded column (161) and a connecting rod (18).
3. The electronic sight glass and the mounting bracket thereof for industrial process monitoring according to claim 2, wherein the bracket is further provided with a sliding groove (15), and the threaded column (161) is positioned in the sliding groove (15) and fixed by a locking nut (16).
4. The electronic sight glass and the mounting bracket thereof for industrial process monitoring according to claim 3, wherein the rubber block (17) is located between the bracket and the electronic sight glass (1), one end of the threaded column (161) is inserted into the rubber block (17), the other end of the threaded column is connected with the lock nut (16), one end of the connecting rod (18) is connected with the electronic sight glass (1), and the other end of the connecting rod is inserted into the rubber block (17), so that the rubber block (17) and the electronic sight glass (1) can be driven to slide synchronously by sliding the threaded column (161).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220492076.0U CN217877785U (en) | 2022-03-07 | 2022-03-07 | Electronic sight glass for industrial process monitoring and mounting bracket thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220492076.0U CN217877785U (en) | 2022-03-07 | 2022-03-07 | Electronic sight glass for industrial process monitoring and mounting bracket thereof |
Publications (1)
Publication Number | Publication Date |
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CN217877785U true CN217877785U (en) | 2022-11-22 |
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ID=84085271
Family Applications (1)
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CN202220492076.0U Active CN217877785U (en) | 2022-03-07 | 2022-03-07 | Electronic sight glass for industrial process monitoring and mounting bracket thereof |
Country Status (1)
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CN (1) | CN217877785U (en) |
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2022
- 2022-03-07 CN CN202220492076.0U patent/CN217877785U/en active Active
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