CN217861953U

CN217861953U - Casting forming machine in full-automatic ceramsite cement board production line

Info

Publication number: CN217861953U
Application number: CN202122264492.3U
Authority: CN
Inventors: 彭友福; 谢玲
Original assignee: Hunan Jiafu Cement Products Co ltd
Current assignee: Hunan Jiafu Cement Products Co ltd
Priority date: 2021-09-18
Filing date: 2021-09-18
Publication date: 2022-11-22
Anticipated expiration: 2031-09-18

Abstract

The utility model discloses a casting make-up machine in full-automatic haydite cement board production line, including frame and hydraulic pressure station, two side form boards of frame top surface rigid coupling, two rigid coupling fixed die plate, two between the side form board one end a plurality of movable mould boards of sliding connection between the side form board, it is a plurality of all set up a plurality of die cavities between the movable mould board and between movable mould board and the fixed die plate, it is a plurality of the movable mould board bottom surface is provided with the pulling sub-assembly, pull the sub-assembly including setting up a plurality of sliding plates of drag chain and rigid coupling in a plurality of movable mould board bottom surfaces in the frame, a plurality of short spouts are seted up to the inside top surface of frame corresponding a plurality of sliding plate positions. The utility model discloses set up a plurality of movable mould boards, can form a plurality of casting die cavitys, can carry out the batch casting to a plurality of wallboards, make a plurality of movable mould boards can the mutual motion simultaneously through pulling the subassembly, be convenient for the casting and to taking out of shaping wall body, improved casting efficiency.

Description

Casting forming machine in full-automatic ceramsite cement board production line

Technical Field

The utility model relates to a haydite wallboard production technical field specifically is a casting make-up machine in full-automatic haydite cement board production line.

Background

Ceramsite, as its name implies, is a ceramic particle. The ceramsite has the appearance characteristics of mostly being round or oval spheres, but also being irregular gravel-like, wherein cement and ceramsite are used as main raw materials for processing and producing the lightweight, heat-preservation, heat-insulation, sound-insulation and square-shrinkage building flat plate for the ceramsite wallboard, the lightweight, heat-preservation, heat-insulation, sound-insulation and square-shrinkage building flat plate can be used for indoor partition walls, interior wall decoration, floor partition plates, exterior wall hanging plates and the like, and building products can be freely cut, drilled and carved, the ceramsite wallboard needs to be cast and molded by ceramsite concrete during production, and the conventional casting and molding equipment has the following defects:

most of the existing casting and forming equipment are flat forming molds, the occupied area is large, batch casting cannot be performed, only single production can be performed, and the casting efficiency is very low.

Therefore, a casting forming machine in a full-automatic ceramsite cement board production line is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a casting make-up machine in full-automatic haydite cement board production line to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a casting make-up machine in full-automatic haydite cement board production line, includes frame and hydraulic pressure station, two side formworks of frame top surface rigid coupling, two rigid coupling fixed die plate between the side formworks one end, two a plurality of movable mould board of sliding connection between the side formworks, it is a plurality of all set up a plurality of die cavities between the movable mould board and between movable mould board and the fixed die plate, it is a plurality of the movable mould board bottom surface is provided with the pulling sub-assembly, pull the sub-assembly including the drag chain that sets up in the frame and a plurality of sliding plates of rigid coupling in a plurality of movable mould board bottom surfaces, a plurality of short spouts are seted up to the inside top surface of frame corresponding a plurality of sliding plate positions, and is a plurality of sliding plate difference sliding connection is in a plurality of short spouts, and is a plurality of the sliding plate is respectively through a plurality of second fixing bolt rigid couplings on the drag chain.

Preferably, the bottom surface of the die cavity is fixedly connected with a lower template assembly, the lower template assembly comprises a fixed plate fixedly connected to the bottom surface of the die cavity, the fixed plate is fixedly connected with a lower die plate through a first fixing bolt, two deformation plates are fixedly connected to two sides of the lower die plate and the fixed plate respectively, and the free ends of the deformation plates are abutted to the movable template.

Preferably, one end of the top surface of the frame, which is far away from the fixed template, is fixedly connected with a cylinder frame, the side wall of the movable template, which is close to the cylinder frame, is fixedly connected with a movable opening and closing template, and the frame is fixedly connected with two opening and closing oil cylinders.

Preferably, one end of the opening and closing oil cylinder is slidably connected with a push rod, the free end of the push rod is fixedly connected with the movable opening and closing template, one end of the push rod, which is positioned inside the opening and closing oil cylinder, is fixedly connected with a piston, and the piston is slidably connected in the opening and closing oil cylinder.

Preferably, the opening and closing oil cylinder is fixedly connected with a first oil pipe and a second oil pipe respectively, the first oil pipe and the second oil pipe are communicated with the hydraulic station, and an oil pressing cavity is formed in one side, away from the ejector rod, of the piston in the opening and closing oil cylinder, and an oil return cavity is formed in the other side of the piston.

Preferably, the top surface of the die cavity is hermetically provided with an upper die plate, a reinforcing plate is fixedly connected between the fixed die plate and the frame, a precise digital pressure gauge is fixedly connected to the hydraulic station, a cooler is fixedly connected to the hydraulic station, and the cooler is a water-cooled oil cooler.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses set up a plurality of movable mould boards, can form a plurality of casting die cavitys, can carry out the batch casting to a plurality of wallboards, make a plurality of movable mould boards can the mutual motion simultaneously through pulling the subassembly, be convenient for the casting and to taking out of shaping wall body, improved casting efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the cross-sectional structure of the present invention;

fig. 3 is an enlarged structural schematic diagram of a position a in fig. 2 according to the present invention.

In the figure: 1. a frame; 2. a hydraulic station; 3. a sideform; 4. fixing the template; 5. a movable template; 6. a mold cavity; 7. a lower template assembly; 8. a tow assembly; 9. opening and closing the oil cylinder; 10. mounting a template; 11. a movable opening and closing template; 101. a cylinder frame; 21. a precision digital pressure gauge; 22. a cooler; 41. a reinforcing plate; 71. a fixing plate; 72. a lower die plate; 73. a first fixing bolt; 74. a deformation plate; 81. a drag chain; 82. a sliding plate; 83. a short chute; 84. a second fixing bolt; 91. a top rod; 92. a piston; 93. pressing the oil chamber; 94. an oil return cavity; 95. a first oil pipe; 96. a second oil pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a casting forming machine in a full-automatic ceramsite cement board production line comprises a machine frame 1 and a hydraulic station 2, wherein the top surface of the machine frame 1 is fixedly connected with two side templates 3, a fixed template 4 is fixedly connected between one ends of the two side templates 3, a plurality of movable templates 5 are connected between the two side templates 3 in a sliding manner, and a plurality of die cavities 6 are respectively arranged among the plurality of movable templates 5 and between the movable templates 5 and the fixed template 4; one end of the top surface of the frame 1, which is far away from the fixed template 4, is fixedly connected with a cylinder frame 101, the side wall of the movable template 5, which is close to the cylinder frame 101, is fixedly connected with a movable opening and closing template 11, and the frame 1 is fixedly connected with two opening and closing oil cylinders 9.

Referring to fig. 2, one end of the opening and closing cylinder 9 is slidably connected to a top rod 91, a free end of the top rod 91 is fixedly connected to the movable opening and closing template 11, one end of the top rod 91 located inside the opening and closing cylinder 9 is fixedly connected to a piston 92, and the piston 92 is slidably connected to the inside of the opening and closing cylinder 9.

Referring to fig. 2, the opening and closing cylinder 9 is fixedly connected with a first oil pipe 95 and a second oil pipe 96, the first oil pipe 95 and the second oil pipe 96 are communicated with the hydraulic station 2, a pressure oil chamber 93 is formed in one side, away from the ejector rod 91, of the piston 92 in the opening and closing cylinder 9, an oil return chamber 94 is formed in the other side of the piston 92, when the hydraulic station 2 is started to introduce oil into the pressure oil chamber 93 in the opening and closing cylinder 9, the ejector rod 91 is moved through the piston 92, and the movable die plate 5 at the end is pushed to move.

Referring to fig. 2, a traction assembly 8 is disposed on the bottom surfaces of the movable formworks 5, the traction assembly 8 includes a traction chain 81 disposed in the frame 1 and a plurality of sliding plates 82 fixedly connected to the bottom surfaces of the movable formworks 5, a plurality of short sliding slots 83 are formed in the top surface of the frame 1 corresponding to the positions of the sliding plates 82, the sliding plates 82 are slidably connected to the short sliding slots 83, the sliding plates 82 are fixedly connected to the traction chain 81 through a plurality of second fixing bolts 84, and when the movable formworks 5 at the end of the end move, the traction assembly 8 drives the remaining movable formworks 5 to move.

Referring to fig. 2-3, a lower template assembly 7 is fixedly connected to the bottom surface of the mold cavity 6, the lower template assembly 7 includes a fixing plate 71 fixedly connected to the bottom surface of the mold cavity 6, the fixing plate 71 is fixedly connected to a lower template member 72 through a first fixing bolt 73, two deformation plates 74 are fixedly connected to two sides of the lower template member 72 and the fixing plate 71 respectively, free ends of the deformation plates 74 abut against the movable templates 5, when the movable templates 5 move, the deformation plates 74 can be extruded, when the clamping force reaches a threshold value, the hydraulic station 2 stops working, at the moment, the hoisting ladle is used for casting the ceramsite concrete into the mold cavity 6, the upper template 10 is used for sealing the mold cavity 6, after the concrete is solidified, the upper template 10 is removed, at the moment, the hydraulic station 2 pulls out the ceramsite in the mold through an oil return cavity 94 in the opening and closing cylinder 9, so that the opening and closing cylinder 9 drives an ejector rod 91 to move, and further pulls the movable templates 5 at the end to move, the movable templates 5 are far away from each other by pulling the assembly 8, and then the hydraulic station 2 can pull out the ceramsite in the mold, the wallboard can be cast in batches, and the wall can be conveniently taken out.

Referring to fig. 1-2, the top surface of the mold cavity 6 is hermetically placed with the upper mold plate 10, the fixed mold plate 4 is fixedly connected with the frame 1 through the reinforcing plate 41, the hydraulic station 2 is fixedly connected with the precise digital pressure gauge 21, the hydraulic station 2 is fixedly connected with the cooler 22, and the cooler 22 is a water-cooled oil cooler.

The working principle is as follows: the utility model discloses when using, start hydraulic station 2 let in the pressure oil cavity 93 in the hydro-cylinder 9 that opens and shuts with oil, make ejector pin 91 remove through piston 92, promote the movable mould board 5 of end department and remove, when the movable mould board 5 of end department removes, drive all the other a plurality of movable mould boards 5 through pulling sub-assembly 8 and remove, when a plurality of movable mould boards 5 remove, can extrude deformation board 74, when the clamp force reaches the threshold value, hydraulic station 2 stop work, use this moment to hang the package and cast the haydite concrete to the die cavity 6 in, and use cope match-plate pattern 10 sealed with die cavity 6, treat the concrete solidification back, remove cope match-plate pattern 10, hydraulic station 2 is taken out to the oil return chamber 94 in opening and shutting hydro-cylinder 9 this moment, make opening and shutting hydro-cylinder 9 drive ejector pin 91 and remove, and then the movable mould board 5 of pulling tip removes, make a plurality of movable mould boards 5 keep away from each other through pulling sub-assembly 8, later stop hydraulic station 2, can go out the haydite of haydite, the utility model discloses a plurality of movable mould boards 5 have set up, can form, can be to a plurality of movable mould cavity 6, can carry out the volume of casting when a plurality of casting, make a plurality of wall body drawing the movable mould board to pull out, make the motion each other movable mould board and the motion of being convenient for each other the movable mould board that draw the movable mould, the movable mould board that the motion of drawing is taken out, the movable mould efficiency of the movable mould board that is taken out, the wall body and take out, the movable mould efficiency of being convenient for a plurality of being convenient for.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a casting make-up machine in full-automatic haydite cement board production line, includes frame (1) and hydraulic pressure station (2), its characterized in that:

the top surface of the rack (1) is fixedly connected with two side templates (3), a fixed template (4) is fixedly connected between one ends of the two side templates (3), a plurality of movable templates (5) are slidably connected between the two side templates (3), and a plurality of die cavities (6) are respectively formed among the plurality of movable templates (5) and between the movable templates (5) and the fixed template (4);

the bottom surfaces of the movable templates (5) are provided with traction assembly pieces (8), each traction assembly piece (8) comprises a traction chain (81) arranged in the rack (1) and a plurality of sliding plates (82) fixedly connected to the bottom surfaces of the movable templates (5), a plurality of short sliding grooves (83) are formed in the top surface of the interior of the rack (1) corresponding to the positions of the sliding plates (82), the sliding plates (82) are respectively connected in the short sliding grooves (83) in a sliding mode, and the sliding plates (82) are fixedly connected to the traction chains (81) through a plurality of second fixing bolts (84).

2. The casting and forming machine in the full-automatic ceramsite cement board production line according to claim 1, is characterized in that: die cavity (6) bottom surface rigid coupling lower bolster sub-assembly (7), lower bolster sub-assembly (7) are including fixed plate (71) of rigid coupling in die cavity (6) bottom surface, fixed plate (71) are through first fixing bolt (73) rigid coupling lower mould plate spare (72), two deformation board (74) of both sides rigid coupling respectively between lower mould plate spare (72) and fixed plate (71), deformation board (74) free end butt movable mould board (5).

3. The casting and forming machine in the full-automatic ceramsite cement board production line according to claim 1, is characterized in that: the top surface of the frame (1) is fixedly connected with an air cylinder frame (101) at one end far away from the fixed template (4), a movable opening and closing template (11) is fixedly connected with the side wall of the movable template (5) close to the air cylinder frame (101), and two opening and closing oil cylinders (9) are fixedly connected to the frame (1).

4. The casting and molding machine in the full-automatic ceramsite cement plate production line according to claim 3, wherein the casting and molding machine comprises: one end of the opening and closing oil cylinder (9) is connected with a push rod (91) in a sliding mode, the free end of the push rod (91) is fixedly connected with the movable opening and closing template (11), the push rod (91) is located at one end inside the opening and closing oil cylinder (9) and fixedly connected with a piston (92), and the piston (92) is connected in the opening and closing oil cylinder (9) in a sliding mode.

5. The casting and forming machine in the full-automatic ceramsite cement board production line according to claim 4, is characterized in that: the oil pipe hydraulic system is characterized in that a first oil pipe (95) and a second oil pipe (96) are fixedly connected to the opening and closing oil cylinder (9) respectively, the first oil pipe (95) and the second oil pipe (96) are communicated with the hydraulic station (2), one side of the piston (92) far away from the ejector rod (91) in the opening and closing oil cylinder (9) is provided with an oil pressing cavity (93), and the other side of the piston (92) is provided with an oil returning cavity (94).

6. The casting and molding machine in the full-automatic ceramsite cement plate production line according to claim 1, wherein the casting and molding machine comprises: the die cavity (6) top surface is sealed and is placed upper die plate (10), rigid coupling reinforcing plate (41) between fixed die plate (4) and frame (1), rigid coupling precision digital pressure table (21) on hydraulic pressure station (2), rigid coupling cooler (22) on hydraulic pressure station (2), cooler (22) is water-cooled oil cooler.