CN217818102U - Aluminium water stirring circulation system - Google Patents

Abstract

The utility model discloses an aluminum water stirring and circulating system, which comprises a smelting furnace chamber, a heating chamber, an aluminum water flow tank and a stirring device, wherein the aluminum water flow tank comprises a first aluminum water flow tank and a second aluminum water flow tank, the smelting furnace chamber, the first aluminum water flow tank, the heating chamber, the second aluminum water flow tank and the smelting furnace chamber are communicated in sequence, the middle part of the second aluminum water flow tank is in a bent arc shape, and the stirring device is placed below the middle part of the second aluminum water flow tank; the aluminum water flowing out of the melting furnace chamber returns to the melting furnace chamber through the stirring device, the high-temperature aluminum water and the aluminum material are mixed and the aluminum material is melted, the temperature of the aluminum water is reduced, then the aluminum water flows to the heating chamber to be heated, the heated aluminum water returns to the melting furnace chamber, the aluminum material can be accelerated to be melted through continuous circulating flow of the aluminum water, energy consumption and aluminum material burning loss are reduced, and the recovery rate is improved.

Description

Aluminium water stirring circulation system

Technical Field

The utility model relates to a stirring technical field, concretely relates to aluminium water stirring and circulating system.

Background

Aluminium ingot is in process of production, put into the smelting pot to the aluminium material, make the aluminium material melt into the aluminium water under high temperature, through throwing the mode of aluminium material while stirring on one side, make the aluminium material that gets into the smelting pot can be quick melt, but when putting a large amount of aluminium materials in toward the smelting pot, often because the stirring is inhomogeneous, the temperature reason such as not enough leads to the aluminium material to melt completely, need the melting time of extension, the melting time overlength can lead to the energy consumption to increase and aluminium material burns out too much, the rate of recovery has been reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at designing an aluminium water mixing and circulating system, making it can accelerate melting of aluminium material, reducing the aluminium material loss of burning and improving the rate of recovery.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an aluminium water mixing and circulating system, includes the smelting furnace room, adds the greenhouse, the aluminium rivers are in a wretched state, agitating unit, and the aluminium rivers groove includes first aluminium rivers groove, second aluminium rivers groove, wherein the smelting furnace room first aluminium rivers groove add the greenhouse second aluminium rivers groove the smelting furnace room communicates in proper order, the middle part of second aluminium rivers groove is crooked arc form, agitating unit places the middle part below of second aluminium rivers groove.

Furthermore, the smelting furnace chamber is provided with a first feeding inlet, a feeding outlet and a second feeding inlet, the heating chamber is provided with a heating inlet and a heating outlet, the feeding outlet is connected with the heating inlet through the first aluminum water flow groove, and the heating outlet is connected with the second feeding inlet through the second aluminum water flow groove.

Furthermore, the aluminum water flow groove is of a groove structure, a groove cover is arranged on the upper portion of the aluminum water flow groove, and the bottom of the aluminum water flow groove is of a semi-circular arc structure.

Furthermore, the bottoms of the first aluminum water flow groove and the second aluminum water flow groove are placed on the ground through a support.

Further, agitating unit includes permanent magnet, motor, speed reducer, electronic hydraulic jack, radiator fan, box, the permanent magnet the motor the speed reducer sets up the inside of box, electronic hydraulic jack with the bottom fixed connection of box, radiator fan installs the side of box.

Furthermore, the box body is arranged below the middle part of the second aluminum water flow groove, and a punching bakelite plate is arranged at the top of the box body.

Further, the head of the permanent magnet is above, the magnet rotating shaft of the permanent magnet is below, the low-speed shaft of the speed reducer is connected with the magnet rotating shaft through a coupler, and the motor rotating shaft of the motor is connected with the high-speed shaft of the speed reducer through a coupler.

Furthermore, the bottom of the box body is fixedly connected with a piston rod of the electric hydraulic jack, a fixed plate is arranged at the bottom of the electric hydraulic jack, wheel shafts are arranged on the periphery of the fixed plate, and pulleys are arranged on the wheel shafts.

Furthermore, a sliding rail matched with the pulley is arranged on the ground.

The utility model has the advantages that:

the utility model discloses an aluminium water that agitating unit came out the smelting pot room flows back to the smelting pot indoor, lets the aluminium water of high temperature mix with the aluminium material and melts the aluminium material, and the temperature of aluminium water will descend, then flows to the heating room and heats up, and the aluminium water after the intensification flows back again to the smelting pot room in, through letting the aluminium water continuous cycle flow, can accelerate melting of aluminium material, reduces energy consumption and aluminium material scaling loss, improves the rate of recovery.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of the whole body of the present invention;

FIG. 2 is a schematic structural view of a stirring device of the present invention;

FIG. 3 is a schematic structural view of another view angle of the stirring device of the present invention;

FIG. 4 is a schematic view of the connection structure of the motor, the speed reducer and the permanent magnet according to the present invention;

fig. 5 is a schematic structural view of the medium aluminum water flow tank of the present invention.

The names of the components identified in the figures are as follows:

1. a furnace chamber; 2. a heating chamber; 31. a first aluminum water trough; 32. a second aluminum water flow groove; 33. a runner cover; 4. a stirring device; 41. a permanent magnet; 42. a motor; 43. a speed reducer; 44. an electro-hydraulic jack; 441. a fixing plate; 442. a pulley; 443. a slide rail; 45. a heat-dissipating fan; 46. a box body; 47. punching the bakelite plate.

Detailed Description

The present invention is described in detail below with reference to the attached drawings:

as shown in fig. 1-4, an aluminum water stirring circulation system comprises a melting furnace chamber 1, a heating chamber 2, an aluminum water flow tank and a stirring device 4, wherein the aluminum water flow tank comprises a first aluminum water flow tank 31 and a second aluminum water flow tank 32, the melting furnace chamber 1 is provided with a first feeding inlet, a feeding outlet and a second feeding inlet, the heating chamber 2 is provided with a heating inlet and a heating outlet, the feeding outlet is connected with the heating inlet through the first aluminum water flow tank 31, and the heating outlet is connected with the second feeding inlet through the second aluminum water flow tank 32; wherein the feeding and discharging port, the first aluminum water flow groove 31, the heating and feeding port, the heating and discharging port, the second aluminum water flow groove 32 and the second feeding and discharging port are all positioned on the same horizontal plane, so that aluminum water can be conveniently circulated among the feeding and discharging port, the first aluminum water flow groove 31, the heating and feeding port, the second aluminum water flow groove 32 and the second feeding and feeding port; the aluminum water flow groove is of a groove structure, and the upper part of the aluminum water flow groove is provided with a flow groove cover 33; the large loss of the heat of the molten aluminum is avoided, and the inside of the molten aluminum tank is convenient to clean; the bottom of the aluminum water flow groove is of a semi-circular structure; therefore, the accumulated aluminum amount of the aluminum water flow groove is small and the aluminum water flow groove is easy to clean; the bottoms of the first aluminum water flow groove 31 and the second aluminum water flow groove 32 are placed on the ground through a support, and the middle part of the second aluminum water flow groove 32 is in a bent arc shape; the inside permanent magnet 41 of agitating unit 4 rotates and can produce a rapid change's magnetic field, and the magnetic flux through the aluminium water will constantly change, and the aluminium water will produce the annular current of a kind of similar rivers swirl, and the annular current can produce the magnetic field, and the interact of power takes place between the magnetic field of annular current and the magnetic field of permanent magnet 41 drives the aluminium water and flows along the crooked inner wall of second aluminium rivers groove 32.

The stirring device 4 comprises a permanent magnet 41, a motor 42, a speed reducer 43, an electric hydraulic jack 44, a cooling fan 45 and a box body 46, wherein the box body 46 is arranged below the middle part of the second aluminum water flow groove 32, and a punching bakelite plate 47 is arranged at the top of the box body 46; the punching bakelite plate 47 has insulation and antimagnetic effects, so that the interaction force between the permanent magnet 41 and the molten aluminum is prevented from being influenced, and meshes are arranged on the surface of the punching bakelite plate 47, so that particle impurities (including iron impurities) can be prevented from entering the box body and heat can be discharged; the heat radiation fan 45 is installed on the side of the box body 46; the heat dissipation function is realized on the inner part of the box body; the permanent magnet 41, the motor 42 and the speed reducer 43 are arranged in the box 46, the head part of the permanent magnet 41 is arranged above, the magnet rotating shaft of the permanent magnet 41 is arranged below, the low-speed shaft of the speed reducer 43 is connected with the magnet rotating shaft through a coupler, and the motor rotating shaft of the motor 42 is connected with the high-speed shaft of the speed reducer 43 through a coupler; because the weight of the permanent magnet is too heavy, the power of the high-speed rotation of the motor 42 needs to be meshed with a large gear on a low-speed shaft through a small gear on a high-speed shaft to achieve the purposes of reducing the speed and increasing the torque, so that the acting force on the permanent magnet 41 is increased; the bottom of the box body 46 is fixedly connected with a piston rod of the electric hydraulic jack 44; the height of the box body 46 is increased, so that the distance between the permanent magnet 41 and the molten aluminum can be shortened, the interaction force between the permanent magnet 41 and the molten aluminum is increased, and the molten aluminum is driven to flow rapidly by the rotation of the permanent magnet 41; the bottom of the electric hydraulic jack 44 is provided with a fixed plate 441, the periphery of the fixed plate is provided with a wheel shaft, the wheel shaft is provided with a pulley 442, and the ground is provided with a slide rail 443 matched with the pulley; agitating unit 4 can freely be removed to the convenience, conveniently carries out daily maintenance to agitating unit 4.

The working principle of the embodiment is as follows:

as shown in fig. 1-4, during operation, aluminum is poured into the furnace chamber 1, and melted into molten aluminum at high temperature, because the feeding and discharging port, the first molten aluminum flow channel 31, the heating and feeding port, the heating and discharging port, the second molten aluminum flow channel 32, and the second feeding and feeding port are all on the same horizontal plane, when the molten aluminum flows out at the feeding and discharging port, the molten aluminum passes through the first molten aluminum flow channel 31, the heating chamber 2, and the second molten aluminum flow channel 32, and finally returns to the furnace chamber 1, then the molten aluminum is in a static state, then the stirring device 4 is moved to the lower part of the middle part of the second molten aluminum flow channel 32 along the sliding rail 443, then the limiting pads are placed at the front and rear sides tangent to the sliding rail 443 of the pulley 442, so as to prevent the stirring device 4 from being displaced due to vibration during operation, then the electric hydraulic jack 44 is operated to lift the box 46, and when the distance between the punching electric wood board 47 and the second molten aluminum flow channel 32 is 5cm, so that the heat dissipation fan 45 can discharge the heat inside the box 46 through the meshes of the punched bakelite plate 47, finally, the motor is started, the speed reducer 43 drives the permanent magnet 41 to rotate, the permanent magnet 41 rotates to enable the molten aluminum to generate an annular current similar to water flow vortex, the annular current can generate a magnetic field, the interaction of force between the magnetic field of the annular current and the magnetic field of the permanent magnet 41 drives the molten aluminum to flow along the curved inner wall of the second molten aluminum flow groove 32, so that the molten aluminum flowing out from the heating chamber 2 can flow back into the melting furnace chamber 1, the molten aluminum continuously permeating into the melting furnace chamber 1 with high temperature can melt the newly-added molten aluminum into the molten aluminum, the temperature of the mixed molten aluminum and the molten aluminum becomes low, and the molten aluminum with low temperature can be heated by flowing to the heating chamber 2 through the first molten aluminum flow groove 31, the temperature of the molten aluminum in the heating chamber 2 is increased, and then the molten aluminum flows back to the melting furnace chamber 1 through the second molten aluminum flow groove 32 to flush the aluminum material, and the molten aluminum continuously and circularly flows, so that the melting of the aluminum material can be accelerated, the burning loss of the aluminum material is reduced, and the recovery rate is improved.

The above is only a preferred embodiment of the present invention and should not be interpreted as limiting the patent. For those skilled in the art, other equivalent structural changes based on the above description, which can be directly or indirectly applied to other technical fields, are also included in the scope of the present invention.

Claims (9)

1. The utility model provides an aluminium water mixing cycle system, its characterized in that, including smelting furnace room (1), heating chamber (2), aluminium rivers are in a wretched state, agitating unit (4), the aluminium rivers groove includes first aluminium rivers groove (31), second aluminium rivers groove (32), wherein smelting furnace room (1), first aluminium rivers groove (31), heating chamber (2), second aluminium rivers groove (32), smelting furnace room (1) communicate in proper order, the middle part of second aluminium rivers groove (32) is the bending arc form, agitating unit (4) are placed in the middle part below of second aluminium rivers groove (32).

2. An aluminum water mixing and circulating system according to claim 1, wherein the melting furnace chamber (1) is provided with a first charging inlet, a charging outlet, and a second charging inlet, and the heating chamber (2) is provided with a heating inlet, and a heating outlet, wherein the charging outlet is connected to the heating inlet through a first aluminum water flow groove (31), and the heating outlet is connected to the second charging inlet through a second aluminum water flow groove (32).

3. The aluminum water stirring and circulating system of claim 1, wherein the aluminum water flow groove is a groove structure, a groove cover (33) is provided on the upper part of the aluminum water flow groove, and the bottom of the aluminum water flow groove is a semi-circular structure.

4. The aluminum water agitation and circulation system as recited in claim 1, wherein the first aluminum water flow channel (31) and the second aluminum water flow channel (32) are placed on the ground at their bottoms by being provided with a stand.

5. The aluminum water stirring circulation system as claimed in claim 1, wherein the stirring device (4) comprises a permanent magnet (41), a motor (42), a speed reducer (43), an electro-hydraulic jack (44), a heat dissipation fan (45) and a box body (46), the permanent magnet (41), the motor (42) and the speed reducer (43) are arranged inside the box body (46), the electro-hydraulic jack (44) is fixedly connected with the bottom of the box body (46), and the heat dissipation fan (45) is arranged on the side surface of the box body (46).

6. The aluminum water stirring and circulating system as claimed in claim 5, wherein the box body (46) is arranged below the middle part of the second aluminum water flow groove (32), and the top of the box body (46) is provided with a punched bakelite plate (47).

7. The molten aluminum stirring circulation system of claim 5, wherein the head of the permanent magnet (41) is above, the magnet rotating shaft of the permanent magnet (41) is below, the low-speed shaft of the speed reducer (43) is connected with the magnet rotating shaft through a coupling, and the motor rotating shaft of the motor (42) is connected with the high-speed shaft of the speed reducer (43) through a coupling.

8. The aluminum water mixing and circulating system as claimed in claim 5, wherein the bottom of the box (46) is fixedly connected with a piston rod of the electro-hydraulic jack (44), a fixed plate (441) is arranged at the bottom of the electro-hydraulic jack (44), a wheel shaft is arranged around the fixed plate, and a pulley (442) is arranged on the wheel shaft.

9. The aluminum water mixing and circulating system as claimed in claim 8, wherein the ground is provided with a sliding rail (443) engaged with the pulley.

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