CN217797073U - CIPG rubber coating device with detect mistake proofing function - Google Patents
CIPG rubber coating device with detect mistake proofing function Download PDFInfo
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- CN217797073U CN217797073U CN202221523250.XU CN202221523250U CN217797073U CN 217797073 U CN217797073 U CN 217797073U CN 202221523250 U CN202221523250 U CN 202221523250U CN 217797073 U CN217797073 U CN 217797073U
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Abstract
The utility model discloses a CIPG gluing device with a detection and error prevention function, which comprises a frame and is characterized in that one side of the frame is provided with a driving device, and a gluing mechanism and an error prevention device are arranged on the driving device; the other side of the rack is provided with a control module; the error-proofing device is positioned on one side of the gluing mechanism; the middle part of the frame is also provided with a clamp base for clamping a workpiece needing to be coated with glue; the driving device, the gluing mechanism and the error-proofing device are electrically connected with the control module. The utility model discloses a through set up the mistake proofing device that comprises camera light source and OCR visual identification camera in one side of rubber coating mechanism, the rubber coating mouth goes out gluey back, and OCR visual identification camera shoots the discernment to the effect of going out gluey to feedback to control module on, with the adhesive tape orbit and the adhesive tape width relative ratio of settlement, thereby can realize 100% on-line monitoring and the mistake proofing function of CIPG rubber coating effect, can guarantee in batch production process, to the requirement of rubber coating high quality high accuracy.
Description
Technical Field
The utility model relates to a CIPG rubber coating technical field especially relates to a CIPG rubber coating device with detect mistake proofing function.
Background
The traditional CIPG gluing mechanism controls the movement of a gluing nozzle in the direction of XYZ axes through an X, Y and Z axis moving chain mechanism, and then the CIPG glue is conveyed to a glue outlet nozzle by a glue storage cylinder to carry out gluing action, and the specific gluing method comprises the following steps:
in order to effectively realize the sealing function of the glue and avoid the waste of the glue, the requirements on the track, the width and the like of the part after the glue is coated are strictly controlled in the current enterprise production. Taking the requirement of a rear-drive electric control upper cover plate of a certain automobile enterprise as an example, the width of glue after gluing is controlled to be 2.0-2.5mm, and the profile tolerance of a glue track is controlled to be within 1.5 mm. The commonly used glue coating method for realizing the above requirements is to comprehensively control the size of the glue coating amount by controlling the diameter of the glue coating nozzle, the pressure of the glue storage cylinder and the moving speed of XYZ axes, thereby achieving the control of the glue coating width and the track profile.
However, due to the influence of the characteristics of glue and the like, the conditions of reduced glue coating amount, uneven glue discharging and glue breaking are easy to occur in the batch production process of enterprises, so that the final glue coating width and track are influenced; the requirement of mass stable production of current automobile part enterprises is difficult to meet.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the utility model discloses the technical scheme who adopts as follows:
a CIPG gluing device with a detection error-proofing function comprises a rack and is characterized in that a driving device is arranged on one side of the rack, and a gluing mechanism and an error-proofing device are arranged on the driving device; the other side of the rack is provided with a control module; the error-proofing device is positioned on one side of the gluing mechanism; the middle part of the frame is also provided with a clamp base for clamping a workpiece needing gluing;
the driving device, the gluing mechanism and the error-proofing device are electrically connected with the control module;
the driving device is used for driving the gluing mechanism and the error proofing device to move back and forth, left and right and up and down relative to the clamp base; the gluing mechanism is used for gluing the gluing position of the workpiece; the mistake proofing device is used for monitoring the width, the track and the like of the glued adhesive tape in real time.
Preferably, the driving device comprises a left-right driving mechanism, a front-back driving mechanism and an up-down driving mechanism;
the front and rear driving mechanisms are arranged on the driving ends of the left and right driving mechanisms, and the up and down driving mechanisms are arranged on the driving ends of the front and rear driving mechanisms; the glue coating mechanism and the error preventing device are arranged on the driving end of the upper and lower driving mechanisms;
the left and right driving mechanisms, the front and rear driving mechanisms and the upper and lower driving mechanisms are all electrically connected with the control module.
Preferably, the error-proofing device and the gluing mechanism are connected with the driving end of the up-and-down driving mechanism through a connecting plate; the error-proofing device comprises a camera light source and an OCR visual recognition camera;
the camera light source is positioned below the OCR visual recognition camera; the camera light source and the OCR visual recognition camera are both electrically connected with the control module.
Preferably, the glue spreading mechanism comprises a glue spreading driver, a glue storage cylinder and a glue outlet nozzle;
the glue coating driver and the glue outlet nozzle are respectively arranged above and below the glue storage cylinder; the driving end of the gluing driver extends into the glue storage cylinder and is provided with a piston; the glue storage cylinder is communicated with the glue outlet nozzle; the gluing driver is electrically connected with the control module.
Preferably, the device also comprises a dotting identification mechanism; the dotting mechanism is arranged on the frame or the clamp base; the dotting identification mechanism is electrically connected with the control module.
Preferably, the dotting identification mechanism is one of a pneumatic dotting identification mechanism or a laser marking identification mechanism.
Preferably, the rack is also provided with a trunking pipeline; the wire casing pipeline is used for storing connecting wires for connecting the control module with the driving device, the gluing mechanism and the error-proofing device in a centralized manner.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model discloses a through set up the mistake proofing device of constituteing by camera light source and OCR visual identification camera in one side of rubber coating mechanism, the rubber coating mouth goes out gluey back, and the OCR visual identification camera is to going out gluey effect and take a picture the discernment, and feed back to control module on, with the adhesive tape orbit and the adhesive tape width relative ratio of settlement, thereby can realize 100% on-line monitoring and the mistake proofing function of CIPG rubber coating effect, can guarantee in batch production in-process, to the requirement of rubber coating high quality high accuracy.
Drawings
Fig. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
wherein: the device comprises a frame 1, a driving device 2, a gluing mechanism 3, an error proofing device 4, a control module 5, a clamp base 6, a connecting plate 7, a dotting marking mechanism 8, a wire casing pipeline 9, a left and right driving mechanism 21, a front and rear driving mechanism 22, an up and down driving mechanism 23, a gluing driver 31, a glue storage cylinder 32, a glue outlet 33, a camera light source 41 and an OCR visual recognition camera 42.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "front," "back," "left," "right," "up," "down," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention will be further described with reference to the following drawings and detailed description:
as shown in fig. 1-2, a CIPG gluing device with a detection and error-proofing function comprises a frame 1, and is characterized in that a driving device 2 is arranged on one side of the frame 1, and a gluing mechanism 3 and an error-proofing device 4 are arranged on the driving device 2; the other side of the frame 1 is provided with a control module 5; the error-proofing device 4 is positioned at one side of the gluing mechanism 3; the middle part of the frame 1 is also provided with a clamp base 6 for clamping a workpiece needing gluing;
the driving device 2, the gluing mechanism 3 and the error-proofing device 4 are electrically connected with the control module 5;
the driving device 2 is used for driving the gluing mechanism 3 and the error proofing device 4 to move back and forth, left and right and up and down relative to the clamp base 6; the gluing mechanism 3 is used for gluing the gluing position of the workpiece; the error-proofing device 4 is used for monitoring the width, the track and the like of the glued adhesive tape in real time.
In this embodiment, the error-proofing device 4 is arranged on one side of the gluing mechanism 3, the gluing result is monitored by 100% on line, the width, the track and the like of the glued adhesive tape are compared with the required standards, then the error-proofing device 4 feeds the comparison result back to the control module 5, and the control module 5 controls the gluing mechanism 3 to stop or continue to work.
Further, as shown in fig. 1, the driving device 2 includes a left-right driving mechanism 21, a front-rear driving mechanism 22, and an up-down driving mechanism 23;
the front and rear driving mechanism 22 is arranged at the driving end of the left and right driving mechanism 21, and the up and down driving mechanism 23 is arranged at the driving end of the front and rear driving mechanism 22; the gluing mechanism 3 and the error proofing device 4 are arranged on the driving end of the up-and-down driving mechanism 23;
the left-right driving mechanism 21, the front-back driving mechanism 22 and the up-down driving mechanism 23 are all electrically connected with the control module 5.
In this embodiment, by providing the driving device 2 composed of the left and right driving mechanism 21, the front and rear driving mechanism 22, and the up and down driving mechanism 23, the moving speed and position of the left and right driving mechanism 21, the front and rear driving mechanism 22, and the up and down driving mechanism 23 can be controlled under the action of the control module 5, so that the precise control of the gluing track can be realized.
Further, as shown in fig. 2, the error-proofing device 4 and the glue coating mechanism 3 are connected with the driving end of the up-down driving mechanism 23 through a connecting plate 7; the error-proofing device 4 comprises a camera light source 41 and an OCR visual recognition camera 42;
the camera light source 41 is located below the OCR visual recognition camera 42; the camera light source 41 and the OCR vision recognition camera 42 are both electrically connected to the control module 5.
In this embodiment, the OCR vision recognition camera 42 is internally provided with a vision recognition system module, and after glue is discharged from the glue coating mechanism 3, the OCR vision recognition camera 42 takes a picture of the glue discharging effect and feeds the glue discharging effect back to the control module 5, and the glue discharging effect is compared with the set glue strip track and the set glue strip width; if the adhesive tape is within the preset track and the width tolerance range, continuing to glue; if the glue is not in the preset track or exceeds the width tolerance of the glue strip, the glue is fed back to the control module 5, and the control module 5 controls the gluing mechanism 3 to stop working and give an alarm.
Further, as shown in fig. 2, the glue coating mechanism 3 includes a glue coating driver 31, a glue storage cylinder 32 and a glue outlet nozzle 33;
the glue spreading driver 31 and the glue outlet nozzle 33 are respectively arranged above and below the glue storage cylinder 32; the driving end of the gluing driver 31 extends into the glue storage cylinder 32 and is provided with a piston; the glue storage cylinder 32 is communicated with the glue outlet 33; the gluing driver 31 is electrically connected with the control module 5.
In this embodiment, the glue driver 31 drives the glue stored in the glue storage cylinder 32 to be extruded from the glue nozzle 33; the size of the glue coating amount is comprehensively controlled by controlling the diameter of the glue coating nozzle, the driving force of the glue coating driver 31 and combining the moving speed of the front and rear driving mechanism 22, the left and right driving mechanism 21 and the up and down driving mechanism 23; and the setting of combining mistake proofing device 4, monitor and analyze the result after the rubber coating, avoided appearing the rubber coating volume in the batch production process and reduced, go out the condition of gluing inhomogeneous and disconnected glue to reach the effective control of rubber coating width and orbit profile degree.
Further, as shown in fig. 1, a dotting identification mechanism 8 is further included; the dotting mechanism is arranged on the rack 1 or the clamp base 6; and the dotting identification mechanism 8 is electrically connected with the control module 5.
In the embodiment, after the control module 5 judges that the gluing result is qualified, the control module outputs a signal to the dotting identification mechanism 8, and after the dotting identification mechanism 8 receives the qualified signal, the control module identifies the specified position on the gluing workpiece; if the dotting identification mechanism 8 does not receive the qualified signal, the gluing workpiece is not identified.
Further, as shown in fig. 1, the dotting identification mechanism 8 is one of a pneumatic dotting identification mechanism or a laser marking identification mechanism.
Further, as shown in fig. 1, a trunking duct 9 is further arranged on the rack 1; the wire casing pipeline 9 is used for storing connecting wires for connecting the control module 5 with the driving device 2, the gluing mechanism 3 and the error-proofing device 4 in a centralized manner.
In this embodiment, the arrangement of the wire duct 9 can improve the reliability and stability of the connection of the glue coating mechanism 3, the error-proofing device 4, the driving device 2 and the control module 5, and improve the stability and reliability of the operation of the device.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the present invention.
Claims (7)
1. A CIPG gluing device with a detection error-proofing function comprises a rack and is characterized in that a driving device is arranged on one side of the rack, and a gluing mechanism and an error-proofing device are arranged on the driving device; the other side of the rack is provided with a control module; the error-proofing device is positioned on one side of the gluing mechanism; the middle part of the frame is also provided with a clamp base for clamping a workpiece needing gluing;
the driving device, the gluing mechanism and the error-proofing device are electrically connected with the control module;
the driving device is used for driving the gluing mechanism and the error proofing device to move back and forth, left and right and up and down relative to the clamp base; the gluing mechanism is used for gluing the gluing position of the workpiece; the mistake proofing device is used for monitoring the width, the track and the like of the glued adhesive tape in real time.
2. The CIPG gluing device with the detection and error prevention functions as claimed in claim 1, wherein the driving device comprises a left and right driving mechanism, a front and rear driving mechanism and an up and down driving mechanism;
the front and rear driving mechanism is arranged on the driving end of the left and right driving mechanism, and the up and down driving mechanism is arranged on the driving end of the front and rear driving mechanism; the glue coating mechanism and the error preventing device are arranged on the driving end of the upper and lower driving mechanisms;
the left and right driving mechanisms, the front and rear driving mechanisms and the upper and lower driving mechanisms are all electrically connected with the control module.
3. The CIPG gluing device with the error-proofing detection function is characterized in that the error-proofing device and the gluing mechanism are connected with the driving end of the upper and lower driving mechanism through a connecting plate; the error-proofing device comprises a camera light source and an OCR visual recognition camera;
the camera light source is positioned below the OCR visual recognition camera; the camera light source and the OCR visual recognition camera are both electrically connected with the control module.
4. The CIPG gluing device with the detection and error prevention functions as claimed in claim 3, wherein the gluing mechanism comprises a gluing driver, a glue storage cylinder and a glue outlet nozzle;
the glue coating driver and the glue outlet nozzle are respectively arranged above and below the glue storage cylinder; the driving end of the gluing driver extends into the glue storage cylinder and is provided with a piston; the glue storage cylinder is communicated with the glue outlet nozzle; the gluing driver is electrically connected with the control module.
5. The CIPG gluing device with the detection and error prevention functions as claimed in claim 1, further comprising a dotting identification mechanism; the dotting identification mechanism is arranged on the rack or the clamp base; and the dotting identification mechanism is electrically connected with the control module.
6. A CIPG gluing device with detection and error proofing functions as claimed in claim 5, wherein the dotting identification mechanism is one of a pneumatic dotting identification mechanism or a laser marking identification mechanism.
7. The CIPG gluing device with the detection and error prevention functions as claimed in claim 1, wherein a wire slot pipeline is further arranged on the rack; the wire casing pipeline is used for storing connecting wires for connecting the control module with the driving device, the gluing mechanism and the error-proofing device in a centralized manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221523250.XU CN217797073U (en) | 2022-06-17 | 2022-06-17 | CIPG rubber coating device with detect mistake proofing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221523250.XU CN217797073U (en) | 2022-06-17 | 2022-06-17 | CIPG rubber coating device with detect mistake proofing function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217797073U true CN217797073U (en) | 2022-11-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221523250.XU Active CN217797073U (en) | 2022-06-17 | 2022-06-17 | CIPG rubber coating device with detect mistake proofing function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217797073U (en) |
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2022
- 2022-06-17 CN CN202221523250.XU patent/CN217797073U/en active Active
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