CN217781441U

CN217781441U - Dyeing device for improving color fastness of polyester cotton fabric

Info

Publication number: CN217781441U
Application number: CN202221306613.4U
Authority: CN
Inventors: 陈东友
Original assignee: Shaoxing Star Printing And Dyeing Co ltd
Current assignee: Shaoxing Star Printing And Dyeing Co ltd
Priority date: 2022-05-28
Filing date: 2022-05-28
Publication date: 2022-11-11
Anticipated expiration: 2032-05-28

Abstract

The utility model discloses an improve dyeing apparatus of polyester-cotton fabric color fastness, the power distribution box comprises a box body, be equipped with first baffle and second baffle in the box, first baffle and second baffle divide into the washing cabin in with the box, dyeing cabin and stoving cabin, be equipped with the washing subassembly in the washing cabin, first wringing roller and filter screen, the dyeing cabin is equipped with the stirring subassembly, dyeing roller and the wringing roller of second, the stoving under-deck is equipped with the stoving subassembly, it includes the water pump to wash the subassembly, the delivery pipe, the booster pump, the high compression pump, sprinkler and air nozzle, the stirring subassembly includes the puddler, including a motor, an end cap, a controller, and a cover plate, belt pulley and belt, the stoving subassembly includes the warming mill and the support of stoving under-deck and the outer hot-blast furnace of stoving cabin, the device reaches the washing work of polyester-cotton fabric in order to improve its dyed quality and firmness through the washing subassembly, filter screen and the use that first wringing roller can economize water, thereby the stirring subassembly avoids the coloring agent to produce the sediment and influence the dyeing effect, the stoving subassembly improves drying efficiency and drying quality.

Description

Dyeing device for improving color fastness of polyester cotton fabric

Technical Field

The utility model belongs to weaving printing and dyeing equipment field, concretely relates to improve dyeing apparatus of polyester-cotton surface fabric colour fastness.

Background

Polyester-cotton fabric refers to polyester-cotton blended fabric, polyester is used as a main component, a textile woven by 60% -67% of polyester and 33% -40% of cotton blended yarn is adopted, the polyester-cotton fabric needs to be washed before being dyed, so that the dyeing effect is enhanced, the color fastness is improved, the textile is dyed after being washed and subjected to water control, most of the traditional modes are washed by a washing machine, but impurities attached to the fabric in the washing process can cause water in the washing machine to be turbid, a part of impurities can be still attached to the washed fabric, the dyeing effect of the polyester-cotton fabric is further influenced, the water control is required after the washing, time and labor are wasted, and therefore the problems of large water consumption, unclean washing, low production efficiency and the like exist.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problem in the prior art, providing an improve dyeing apparatus of polyester-cotton surface fabric colour fastness, in order to reach above-mentioned purpose, the technical scheme of the utility model is that:

the utility model provides an improve dyeing apparatus of polyester-cotton fabric colour fastness, includes the box, be equipped with first baffle and second baffle in the box, first baffle and second baffle are the box partition and are located left washing cabin, are located middle dyeing cabin and are located the stoving cabin on right side, it is equipped with the washing subassembly to wash the under-deck, and the dyeing under-deck is equipped with the stirring subassembly, the stoving under-deck is equipped with the stoving subassembly.

Preferably, the cleaning assembly comprises a water pump, a water supply pipe, a booster pump, a high-pressure air pump, a water sprayer and an air nozzle, the water pump is arranged at the bottom of the cleaning cabin, the booster pump and the high-pressure air pump are both fixed at the top of the cleaning cabin, the booster pump and the water pump are communicated through the water supply pipe, the water sprayer and the air nozzle are both arranged in the cleaning cabin, the water sprayer is communicated with the booster pump, and the air nozzle is communicated with the high-pressure air pump.

Preferably, the stirring subassembly includes puddler, motor, belt pulley and belt, the quantity of puddler is 2, and 2 puddlers all rotate to set up in the dyeing cabin, and one of 2 puddlers is served and all is fixed with the belt pulley, and 2 belt pulleys pass through the belt and connect, and the motor is fixed on the lateral wall of box, wherein the coaxial fixed connection of output of 1 puddler and motor.

Preferably, the drying assembly comprises a heating roller, a support and a hot blast stove arranged on the outer side of the box body, the heating roller is rotatably connected with the support, the support is fixed at the top of the drying cabin, and the hot blast stove is communicated with the drying cabin.

Preferably, a feed inlet and a discharge outlet are respectively formed in the left side wall and the right side wall of the box body, and material passing openings are formed in the first partition plate and the second partition plate.

Preferably, guide rollers are arranged at the feed inlet, the material passing port and the discharge port in the box body.

Preferably, a cloth guide roller is arranged in the cleaning cabin, and a filter screen is arranged below the cloth guide roller in the cleaning cabin.

Preferably, the dyeing under-deck is equipped with the dyeing roller, the dyeing roller is located between 2 puddlers and is located the puddler top, all is equipped with the stirring leaf on 2 puddlers.

The utility model has the advantages that:

1. the utility model provides a dyeing apparatus sets up the water pump through wasing the under-deck, the sprinkler, the air nozzle, filter screen and first wringing roller, set up delivery pipe and booster pump with the water pump intercommunication outside wasing the under-deck, with the high compression pump of air nozzle intercommunication, can wash attached debris between polyester-cotton surface fabric surface and its gap in order to improve the quality of surface fabric dyeing, the filter screen filters the attached debris of aquatic after will wasing, the moisture that carries in the surface fabric after will wasing of first wringing roller is extruded and is fallen into the washing under-deck with reuse, save the water resource.

2. The utility model discloses dyeing apparatus that the body was used sets up the puddler through dyeing the under-deck, sets up the motor outside dyeing the cabin and can avoid the coloring agent to precipitate, is favorable to improving the dyeing quality of polyester-cotton surface fabric, can extrude remaining coloring agent in the surface fabric after dyeing through set up the crowded water roller of second in dyeing the under-deck, saves the quantity of coloring agent.

3. The utility model provides a dyeing apparatus is favorable to improving the stoving speed of surface fabric through many warming mill that set up in the stoving under-deck, sets up outside the stoving under-deck and can make the temperature distribution of stoving under-deck more even with the hot-blast furnace of stoving cabin intercommunication, is favorable to improving the oven-dry mass of surface fabric.

To sum up, this dyeing apparatus collects washing, dyeing and stoving an organic whole, is favorable to improving the dyeing quality and the dyeing firmness of polyester-cotton fabric, saves water resource and dyeing agent, improves work efficiency.

Drawings

FIG. 1 is a view of the structure of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 isbase:Sub>A sectional view taken alongbase:Sub>A-base:Sub>A in fig. 2.

In the figure, 1-box body, 2-first partition board, 3-second partition board, 4-cleaning cabin, 5-cleaning component, 51-water pump, 52-water supply pipe, 53-booster pump, 54-high-pressure air pump, 55-water sprayer, 56-air nozzle, 6-dyeing cabin, 7-stirring component, 71-stirring rod, 72-motor, 73-belt pulley, 74-belt, 8-drying cabin, 9-drying component, 91-heating roller, 92-bracket, 93-hot air furnace, 10-feeding hole, 11-discharging hole, 12-discharging hole, 13-filtering screen, 14-guide roller, 15-cloth guide roller, 16-stirring blade, 17-dyeing roller, 18-first water squeezing roller and 19-second water squeezing roller.

Detailed Description

In order to make the technical field of the present invention better understand, the present invention is further described in detail with reference to the accompanying drawings and embodiments.

As shown in fig. 1-3, a dyeing apparatus for improving color fastness of a polyester cotton fabric comprises a box body 1, wherein a first partition plate 2 and a second partition plate 3 are arranged in the box body 1, the box body 1 is divided into a cleaning cabin 4 positioned on the left side, a dyeing cabin 6 positioned in the middle and a drying cabin 8 positioned on the right side by the first partition plate 2 and the second partition plate 3, a feeding port 10 and a discharging port 11 are respectively arranged on the left side wall and the right side wall of the box body 1, a material passing port 12 is respectively arranged on the first partition plate 2 and the second partition plate 3, the feeding port 10 is positioned on one side of the cleaning cabin 4, the discharging port 11 is positioned on one side of the drying cabin 8, the cleaning cabin 4 is communicated with the dyeing cabin 6 through the material passing port 12 on the first partition plate 2, the dyeing cabin 6 is communicated with the drying cabin 8 through the material passing port 12 on the second partition plate 3, a cleaning assembly 5 is arranged in the cleaning cabin 4, a stirring assembly 7 is arranged in the dyeing cabin 6, a drying assembly 9 is arranged in the drying cabin 8, a guide roller 14 is rotatably arranged on the inner side wall of the cleaning cabin 4, a rotary water passing port 18 is arranged on the first partition plate 2; the material passing port 12 close to the first partition plate 2 in the dyeing cabin 6 is rotatably provided with a guide roller 14, the middle part in the dyeing cabin 6 is rotatably provided with a dyeing roller 17 by the lower part, the material passing port 12 close to the second partition plate 3 in the dyeing cabin 6 is rotatably provided with a second wringing roller 19, and the material passing port 12 on the second partition plate 3 and the material outlet 11 in the drying cabin 8 are both rotatably provided with the guide roller 14.

Cleaning assembly 5 includes water pump 51, delivery pipe 52, booster pump 53, high pressure air pump 54, water sprayer 55 and air nozzle 56, water pump 51 is established in cleaning tank 4 bottom, and booster pump 53 and high pressure air pump 54 are all fixed at cleaning tank 4 top, and booster pump 53 and water pump 51 communicate through delivery pipe 52, and water sprayer 55 and air nozzle 56 all set up in cleaning tank 4, and water sprayer 55 intercommunication booster pump 53, air nozzle 56 intercommunication high pressure air pump 54, and air nozzle 56 is located between first wringing roller 18 and the first baffle 2, still is fixed with filter screen 13 in the cleaning tank 4.

Stirring subassembly 7 includes puddler 71, motor 72, belt pulley 73 and belt 74, the quantity of puddler 71 is 2, and 2 puddlers 71 all rotate to set up in dyeing cabin 6 and use dyeing roller 17 to set up as central symmetry, all are fixed with

belt pulley

73,2 belt pulley 73 on the one end that all is equipped with stirring

leaf

16,2 puddler 71 on 2 puddlers 71 and pass through belt 74 and connect, and motor 72 fixes on the lateral wall of box 1, wherein 1 puddler 71 and motor 72's the coaxial fixed connection of output.

The drying assembly 9 comprises 5 heating rollers 91, supports 92 and hot air furnaces 93 arranged on the outer side of the box body 1, the number of the heating rollers 91 is 5, the 5 heating rollers 91 are rotatably connected with the supports 92, the supports 82 are fixed to the top of the drying cabin 8, and the hot air furnaces 93 are communicated with the drying cabin 8.

The utility model discloses a theory of operation:

1. when the drying device is used, a polyester cotton fabric enters the cleaning cabin 4 from the feeding hole 10, passes through the guide roller 14, then bypasses below the cloth guide roller 15, then passes through the space between the first wringing rollers 18, enters the dyeing cabin 6 through the material passing hole 12 on the first partition plate 2, passes through the lower part of the dyeing roller 17 after passing through the guide roller 14 in the dyeing cabin 6, then passes through the space between the second wringing rollers 19, then enters the drying cabin 8 through the material passing hole 12 on the second partition plate 3, passes through the lower part of the heating roller 91 after passing through the guide roller 14 in the drying cabin 8, and then passes through the guide roller 14 at the material discharging hole 11 and then is output from the material discharging hole 11.

2. When the polyester-cotton fabric is in the cleaning chamber 4, water in the cleaning chamber 4 is pumped by the water pump 51 and is sent into the booster pump 53 through the water supply pipe 52, the water is pressurized by the booster pump 53 and then sprayed on the surface of the polyester-cotton fabric from the water sprayer 55, impurities such as stains and particles attached to the impurities are washed away, the water absorbed in the washed polyester-cotton fabric is squeezed out after passing through the first wringing roller 18, then high-pressure air generated by the high-pressure air pump 54 of the air nozzle 56 is sprayed on the surface of the polyester-cotton fabric, and the impurities such as particles and residual water between fabric gaps are blown out of the fabric, so that the coloring and coloring firmness of the fabric are prevented from being influenced by the impurities in the fabric during dyeing, the dyeing effect of the fabric is improved, and the impurities attached to the cleaned water can be filtered by the filter screen in the cleaning chamber 4, so that the fabric can be recycled and water resources are saved.

3. The motor 72 drives the stirring rod 71 to rotate, so that the coloring effect of the fabric is prevented from being influenced by the precipitation of the dye, and the redundant dyeing agent in the fabric after dyeing is extruded by the second wringing roller 19 to fall into the dyeing cabin 6 below, so that the consumption of the dye is reduced.

4. After the dyed polyester-cotton fabric enters the drying chamber 8, the drying speed of the fabric can be increased by 5 heating rollers 91, and the hot air furnace 93 blows hot air into the drying chamber 8 to ensure that the temperature distribution in the drying chamber 8 is more uniform, so that the fabric drying efficiency and quality are improved, and the time required by drying is saved.

The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be covered by the present invention in the technical scope of the present invention, and the technical solution and the inventive concept of the present invention should be replaced or changed equivalently.

Claims

1. The utility model provides an improve dyeing apparatus of polyester-cotton fabric colour fastness, includes box (1), its characterized in that: be equipped with first baffle (2) and second baffle (3) in box (1), first baffle (2) and second baffle (3) separate into box (1) and are located left washing cabin (4), are located dyeing cabin (6) in the middle of and are located drying cabin (8) on right side, be equipped with in washing cabin (4) and wash subassembly (5), be equipped with in dyeing cabin (6) and stir subassembly (7), be equipped with stoving subassembly (9) in drying cabin (8).

2. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 1, characterized in that: the cleaning assembly (5) comprises a water pump (51), a water supply pipe (52), a booster pump (53), a high-pressure air pump (54), a water sprayer (55) and an air nozzle (56), wherein the water pump (51) is arranged at the bottom of the cleaning cabin (4), the booster pump (53) and the high-pressure air pump (54) are both fixed at the top of the cleaning cabin (4), the booster pump (53) is communicated with the water pump (51) through the water supply pipe (52), the water sprayer (55) and the air nozzle (56) are both arranged in the cleaning cabin (4), the water sprayer (55) is communicated with the booster pump (53), and the air nozzle (56) is communicated with the high-pressure air pump (54).

3. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 1, characterized in that: stirring subassembly (7) include puddler (71), motor (72), belt pulley (73) and belt (74), the quantity of puddler (71) is 2, and 2 puddler (71) all rotate and set up in dyeing cabin (6), and one of 2 puddler (71) is served and all is fixed with belt pulley (73), and 2 belt pulleys (73) are connected through belt (74), and motor (72) are fixed on the lateral wall of box (1), wherein the coaxial fixed connection of output of 1 puddler (71) and motor (72).

4. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 1, characterized in that: the drying assembly (9) comprises a heating roller (91), a support (92) and a hot blast stove (93) arranged on the outer side of the box body (1), the heating roller (91) is rotatably connected with the support (92), the support (92) is fixed to the top of the drying cabin (8), and the hot blast stove (93) is communicated with the drying cabin (8).

5. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 1, characterized in that: feed inlet (10) and discharge gate (11) have been seted up on the left and right sides wall of box (1) respectively, material passing opening (12) have all been seted up on first baffle (2) and second baffle (3).

6. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 5, characterized in that: and guide rollers (14) are rotatably arranged at the feed inlet (10), the material passing port (12) and the discharge port (11) in the box body (1).

7. The dyeing device for improving the color fastness of the polyester-cotton fabric according to claim 2, characterized in that: a cloth guide roller (15) is arranged in the cleaning cabin (4) in a rotating mode, a filter screen (13) is fixedly arranged below the cloth guide roller (15) in the cleaning cabin (4), and a first wringing roller (18) is arranged between the cloth guide roller (15) and the first partition plate (2) in the cleaning cabin (4) in a rotating mode.

8. The dyeing device for improving color fastness of polyester-cotton fabric according to claim 3, characterized in that: dyeing cabin (6) internal rotation is equipped with dyeing roller (17), dyeing roller (17) are located between 2 puddlers (71) and are located puddler (71) top, all are equipped with stirring leaf (16) on 2 puddlers (71), are located in dyeing cabin (6) and rotate between dyeing roller (17) and second baffle (3) and are equipped with crowded water roller of second (19).