CN217750319U

CN217750319U - Automatic rubber mat assembly equipment for charger production

Info

Publication number: CN217750319U
Application number: CN202221826764.2U
Authority: CN
Inventors: 詹月生
Original assignee: Zhejiang Keqiang Electronic Technology Co ltd
Current assignee: Zhejiang Keqiang Electronic Technology Co ltd
Priority date: 2022-07-16
Filing date: 2022-07-16
Publication date: 2022-11-08
Anticipated expiration: 2032-07-16

Abstract

The utility model discloses an automatic rubber mat assembly device for charger production, which comprises an operation table, a portal frame arranged on the operation table and a PLC controller arranged on the operation table and used for controlling the device, and is characterized by also comprising a groove arranged on the operation table, and an automatic assembly component arranged on the operation table and connected with the PLC controller, wherein the automatic assembly component comprises a vibration disc arranged on the operation table, a base adjusting mechanism arranged on the groove and an assembly mechanism arranged on the portal frame; through the setting of auto-lock structure, after the die holder passes through the slot and installs on the base, utilize the locking piece of elasticity activity to install the die holder spacing on the base, prevent that the base from removing the in-process die holder and droing, promoted the stability of die holder installation.

Description

Automatic rubber mat assembly equipment for charger production

Technical Field

The utility model relates to an automatic assembly technical field specifically is a charger production is with automatic cushion rigging equipment.

Background

In the production process of a charger of an electric tool, a rubber pad needs to be installed on a screw hole in the back of a charger shell, the rubber pad is installed on the screw hole manually on the existing charger production line, the conditions of the rubber pad installation failure, neglected installation and the like easily occur by adopting a manual assembly mode, the production cost is high, and the installation efficiency is low; according to CN106865163A bottle lid automatic point gasket assembly machine, including the frame, its characterized in that, the frame on install: the bottle cap assembling method comprises the following steps of feeding a first conveying belt of a bottle cap to be assembled, outputting a second conveying belt of the assembled bottle cap, rotating a turntable which is arranged between the two conveying belts and provided with a jig, clamping the bottle cap on the first conveying belt, feeding a first clamping jaw of the jig, dispensing a glue on the bottle cap in the jig, placing a gasket conveying mechanism of a gasket on the bottle cap after dispensing, and placing the assembled bottle cap in the jig on the second conveying belt; this practical patent adopts full automatic operation to realize putting into, the point of bottle lid is glued, add gasket and output process, can increase substantially the assembly efficiency of bottle lid, reduces the assembly cost. However, the patent can only solve the assembly efficiency of the bottle cap, but cannot solve the assembly operation of the rubber pad of the charger shell, so that an automatic rubber pad assembly device for producing the charger is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the above problems, and providing an automatic cushion rigging equipment is used in charger production.

In order to achieve the above purpose, the utility model provides a following technical scheme: including operation panel, setting up portal frame on the operation panel and install the PLC controller that is used for controlling this equipment on the operation panel, its characteristic is still including setting up recess on the operation panel, installing the automatic assembly subassembly that just is connected with the PLC controller on the operation panel, the automatic assembly subassembly including install vibration dish on the operation panel, install the base adjustment mechanism on the recess and install the assembly devices on the portal frame.

Preferably, the assembling mechanism comprises a guide strip arranged on the portal frame, a movable arm arranged on the guide strip, and a horizontal cylinder arranged on the portal frame, used for pushing and pulling the movable arm and connected with the PLC.

Preferably, the movable arm is provided with a mounting groove, the mounting groove is provided with an air cylinder connected with the PLC, the mounting groove is provided with an assembling machine head connected with the air cylinder, the assembling machine head is provided with an electromagnetic valve and an adsorption joint, and the adsorption joint is communicated with the electromagnetic valve.

Preferably, the mounting groove is provided with a sliding groove, and the assembling machine head is provided with a convex strip matched with the sliding groove.

Preferably, the base adjustment mechanism include install on the operation panel and with the PLC controller be connected adjust cylinder, install on the recess and with adjust cylinder connected base and install the die holder on the base and set up the auto-lock structure on the base, the die holder on be equipped with the constant head tank, the base on be equipped with the slot of die holder looks adaptation.

Preferably, the self-locking structure comprises a fixed seat arranged on the base, a screw rod arranged on the fixed seat and a spring arranged on the screw rod and positioned in the fixed seat, wherein one end of the screw rod is provided with a locking block, and the locking block is provided with an inclined plane.

Preferably, the vibration disk is connected with a vibration belt, and one end of the vibration belt is provided with a material taking port.

The utility model has the advantages that: through the arrangement of the assembly equipment, the rubber mat is extracted and installed by using the PLC, so that the labor intensity is reduced, and the installation accuracy and the installation efficiency of the rubber mat are improved;

through the arrangement of the self-locking structure, after the die holder is installed on the base through the slot, the die holder is limited and installed on the base through the elastic movable locking block, so that the die holder is prevented from falling off in the moving process of the base, and the installation stability of the die holder is improved;

through the arrangement of the positioning groove, the charger is inversely arranged on the positioning groove, so that the charger is prevented from displacing in the rubber mat installation process, and the rubber mat installation accuracy is improved;

through the setting and the cooperation of spout and sand grip, when the cylinder promoted the assembly aircraft nose, the sand grip that makes the assembly aircraft nose reciprocated along the spout, guaranteed installing in the hole site that the cushion is accurate, promoted the stability of assembly aircraft nose installation.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the movable arm structure of the present invention;

FIG. 3 is a schematic view of the base structure of the present invention;

FIG. 4 is an enlarged view of the utility model at B;

FIG. 5 is an enlarged view of the utility model at B;

fig. 6 is a usage state diagram of the present invention.

The following are marked in the figure: the automatic assembling device comprises an operation table 1, a portal frame 11, a groove 12, an automatic assembling component 2, a vibrating disk 21, a vibrating belt 211, a material taking port 212, a base 22 adjusting mechanism, an adjusting cylinder 221, a base 222, a die holder 223, a positioning groove 224, a slot 225, a self-locking structure 3, a fixed seat 31, a screw 32, a spring 33, a locking block 34, a slope 35, an assembling mechanism 23, a guide strip 231, a movable arm 232, a horizontal cylinder 233, a mounting groove 234, a cylinder 235, an assembling head 236, an electromagnetic valve 237, an adsorption joint 238, a sliding groove 239, a protruding strip 230, a first hole 41, a second hole 42, a third hole 43 and a fourth hole 44.

Detailed Description

The following description will further describe an automatic rubber mat assembling device for charger production according to the present invention by embodiments with reference to the accompanying drawings.

Referring to fig. 1 to 6, the utility model provides an automatic cushion rigging equipment is used in charger production, including operation panel 1, set up portal frame 11 on operation panel 1 and install the PLC controller that is used for controlling this equipment on operation panel 1, its characteristic still includes recess 12 that sets up on operation panel 1, install on operation panel 1 and the automatic assembly subassembly 2 of being connected with the PLC controller, automatic assembly subassembly 2 including install vibration dish 21 on operation panel 1, install base adjustment mechanism 22 on recess 12 and install the assembly device 23 on portal frame 11; through the setting of this rigging equipment, utilize the PLC controller to realize drawing, the installation operation to the cushion, reduced intensity of labour, promoted the installation accuracy and the installation effectiveness of cushion.

The assembling mechanism 23 comprises a guide strip 231 arranged on the portal frame 11, a movable arm 232 slidably mounted on the guide strip 231, and a horizontal cylinder 233 which is mounted on the portal frame 11 through a bolt, used for pushing and pulling the movable arm 232 and connected with the PLC, wherein the movable arm 232 is provided with a mounting groove 234, the mounting groove 234 is provided with a cylinder 235 connected with the PLC through a bolt, the mounting groove 234 is movably mounted with an assembling head 236 connected with the cylinder 235, the assembling head 236 is provided with an electromagnetic valve 237 and an adsorption joint 238, the adsorption joint 238 is communicated with the electromagnetic valve 237, the mounting groove 234 is provided with a chute 239, the assembling head 236 is provided with a convex strip 230 matched with the chute 239, the vibration disc 21 is connected with a vibration belt 211, and one end of the vibration belt 211 is provided with a material taking port 212; through the arrangement of the guide strip 231, when the horizontal cylinder 233 pushes the movable arm 232 to move along the guide strip 231, the movable arm 232 is prevented from shaking in the moving process, and the moving stability of the movable arm 232 is improved; through the arrangement and the cooperation of the sliding groove 239 and the convex strip 230, when the air cylinder 235 pushes the assembling machine head 236, the convex strip 230 of the assembling machine head 236 moves up and down along the sliding groove 239, the rubber mat is accurately installed in the hole position, and the installation stability of the assembling machine head 236 is improved.

The base adjusting mechanism 22 comprises an adjusting cylinder 221 which is installed on the operating platform 1 through bolts and connected with the PLC, a base 222 which is installed on the groove 12 in a sliding mode and connected with the adjusting cylinder 221, a die holder 223 installed on the base 222, and a self-locking structure 3 arranged on the base 222, wherein a positioning groove 224 is formed in the die holder 223, and a slot 225 which is matched with the die holder 223 is formed in the base 222; through the setting of constant head tank 224, with the charger flip-chip on constant head tank 224, avoid the charger to take place the displacement in the cushion installation, promote the accuracy of cushion installation.

The self-locking structure 3 comprises a fixed seat 31 arranged on a base 222, a screw 32 arranged on the fixed seat 31 and a spring 33 arranged on the screw 32 and positioned in the fixed seat 31, wherein a locking block 34 is arranged at one end of the screw 32, and an inclined plane 35 is arranged on the locking block 34; through the setting of auto-lock structure 3, aim at the die holder 223 slot 225 and insert the die holder 223, in the in-process that the die holder 223 inserted base 222, the die holder 223 extrudees the inclined plane 35 and makes inclined plane 35 shrink to both sides and extrude spring 33, thereby make the locking piece 34 open to both sides, until the die holder 223 inserts on the base 222 completely, the die holder 223 no longer extrudes inclined plane 35, the initial position is got back to the locking piece 34 under the resilience force of spring 33, and with the die holder 223 spacing on base 222, prevent that base 222 from removing in-process die holder 223 and coming off, the stability of die holder 223 installation has been promoted.

In the utility model, when the device is used, firstly, the electromagnetic valve 237 is connected to the negative pressure fan through the pipeline, the charger needing to install the rubber pad is inversely installed in the positioning groove 224, the switch of the horizontal cylinder 233 is opened through the PLC controller, the horizontal cylinder 233 pushes the movable arm 232 forward, and the movable arm 232 moves to the vibration disk 21 along the guide strip 231, until the adsorption joint 238 is positioned right above the material taking port 212, the switch of the horizontal cylinder 233 is closed through the PLC controller, the switch of the cylinder 235 is opened, the cylinder 235 pushes the assembly head 236 to move downwards along the chute 239, until the adsorption joint 238 contacts the rubber pad, the switch of the electromagnetic valve 237 and the negative pressure fan is opened through the PLC controller, the negative pressure fan makes the adsorption joint 238 generate negative pressure through the pipeline and sucks the rubber pad, the switch of the cylinder 235 is opened through the PLC controller, the cylinder 235 drives the assembly head 236 to move upwards to a certain height along the chute 239 and then stops, the switch of the horizontal cylinder 233 is opened through the PLC controller, the horizontal cylinder 233 drives the movable arm 232 to move to the die holder 223 to move to the hole site along the guide strip 231, until the first adsorption joint 238 moves to the first side of the hole site, the first cylinder 221 and the second cylinder 235 is opened, the assembly head 235 is installed in the groove, the groove 235 is controlled by the PLC controller, the first groove, the second groove 235 is opened, the groove 235 is controlled by the PLC controller, the first groove, the second groove 235, stopping until the third hole position 43 moves to a position right below the adsorption joint 238, controlling the adsorption joint 238 to extract the next rubber mat by adopting the same mode, opening a switch of the horizontal cylinder 233 through the PLC, driving the movable arm 232 to move along the guide strip 231 by the horizontal cylinder 233 until the adsorption joint 238 moves to the position right above the third hole position 43, opening a switch of the cylinder 235 through the PLC, driving the assembling machine head 236 to move downwards along the sliding groove 239 by the cylinder 235, installing the rubber mat in the third hole position 43, closing a switch of the electromagnetic valve 237 through the PLC, opening a switch of the cylinder 235, driving the assembling machine head 236 to move upwards along the sliding groove 239 by the cylinder 235 so that the adsorption joint 238 is separated from the third hole position 43 of the charger, continuously controlling the adsorption joint 238 to extract the next rubber mat by adopting the same mode, installing the rubber mat in the fourth hole position 44, and finishing the rubber mat assembling process of a single charger after all four rubber mats on the charger are installed.

The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims

1. The utility model provides a charger production is with automatic cushion rigging equipment, includes operation panel (1), portal frame (11) of setting on operation panel (1) and install the PLC controller that is used for controlling this equipment on operation panel (1), its characterized in that still including setting up recess (12) on operation panel (1), install automatic assembly subassembly (2) on operation panel (1) and be connected with the PLC controller, automatic assembly subassembly (2) including installing vibration dish (21) on operation panel (1), installing base adjustment mechanism (22) on recess (12) and installing assembly devices (23) on portal frame (11).

2. The automatic rubber mat assembling equipment for the production of chargers according to claim 1, further characterized in that: the assembling mechanism (23) comprises a guide strip (231) arranged on the portal frame (11), a movable arm (232) arranged on the guide strip (231), and a horizontal cylinder (233) arranged on the portal frame (11) and used for pushing and pulling the movable arm (232) and connected with the PLC.

3. The automatic rubber mat assembling equipment for the production of chargers according to claim 2, further characterized in that: the movable arm (232) on be equipped with mounting groove (234), mounting groove (234) on install cylinder (235) be connected with the PLC controller, mounting groove (234) on install assembly aircraft nose (236) that are connected with cylinder (235), assembly aircraft nose (236) on be equipped with solenoid valve (237) and adsorption connector (238), adsorption connector (238) be linked together with solenoid valve (237).

4. The automatic rubber mat assembling equipment for the production of chargers according to claim 3, further characterized in that: the assembling machine head is characterized in that a sliding groove (239) is formed in the mounting groove (234), and a protruding strip (230) matched with the sliding groove (239) is arranged on the assembling machine head (236).

5. The automatic rubber mat assembling equipment for the production of chargers according to claim 1, further characterized in that: base adjustment mechanism (22) including install on operation panel (1) and with PLC controller be connected adjust cylinder (221), install base (222) on recess (12) and be connected with adjust cylinder (221) and install die holder (223) on base (222) and set up auto-lock structure (3) on base (222), die holder (223) on be equipped with constant head tank (224), base (222) on be equipped with slot (225) with die holder (223) looks adaptation.

6. The automatic rubber mat assembling equipment for the production of chargers according to claim 5, further characterized in that: self-locking structure (3) including setting up fixing base (31) on base (222), installing screw rod (32) on fixing base (31) and installing on screw rod (32) and be in spring (33) in fixing base (31), screw rod (32) one end install locking piece (34), locking piece (34) on be equipped with inclined plane (35).

7. The automatic rubber mat assembling equipment for the production of chargers according to claim 1, further characterized in that: vibration dish (21) on be connected with vibration area (211), vibration area (211) one end be equipped with get material mouth (212).