CN217748188U

CN217748188U - Sorting unit is used in battery production

Info

Publication number: CN217748188U
Application number: CN202221687448.1U
Authority: CN
Inventors: 田东
Original assignee: Wuhan Kuntao New Energy Development Co ltd
Current assignee: Wuhan Kuntao New Energy Development Co ltd
Priority date: 2022-07-01
Filing date: 2022-07-01
Publication date: 2022-11-08
Anticipated expiration: 2032-07-01

Abstract

The utility model relates to a battery sorting unit technical field provides a sorting unit is used in battery production, including base, conveyer belt A and conveyer belt B, conveyer belt A is unsettled to be installed in top one side of base through support A slope, the top of base is located one side of conveyer belt A and has down the charging tray through support B fixed mounting, and the inside hollow form that is of unloading dish, the feeding tray is opened along the surface and corresponds position department with conveyer belt A bottom outward. According to the technical scheme, the industrial camera photographs the battery falling in the receiving tray, the photograph is transmitted to the image processor to be processed, corresponding signal data are obtained, the image processor transmits the signal data to the micro processor to be respectively judged to obtain results, the micro processor transmits the signals to the controller, the controller controls the driving motor to drive the receiving tray to rotate in the corresponding direction, the anode and the cathode of the battery are effectively separated, and the subsequent detection process of the electrical property of the battery is facilitated.

Description

Sorting unit is used in battery production

Technical Field

The utility model relates to a battery sorting unit technical field, it is concrete relates to a sorting unit is used in battery production.

Background

The battery refers to a device which is used for generating current by a cup, a groove or other containers or composite containers filled with electrolyte solution and metal electrodes, and can convert chemical energy into electric energy. In the process of battery processing and production, electrical detection needs to be carried out on processed batteries, the batteries need to be arranged according to the specified positive and negative directions, the processed batteries are often placed in a disordered manner in a placing box, the positive and negative arrangement is disordered, the detection procedure in the later period is influenced, and the batteries need to be sorted in the positive and negative arrangement manner.

SUMMERY OF THE UTILITY MODEL

The utility model provides a sorting unit is used in battery production has solved the problem of proposing among the above-mentioned background art.

The technical scheme of the utility model as follows:

the utility model provides a sorting unit for battery production, includes base, conveyer belt A and conveyer belt B, conveyer belt A passes through the unsettled top one side of installing in the base of support A slope, the top of base is located one side of conveyer belt A and has a lower charging tray through support B fixed mounting, and the inside hollow form that is of lower charging tray, the feeding inlet has been opened along surface and conveyer belt A bottom corresponding position department outward to the charging tray, feeding inlet port department is provided with the feeder hopper, the discharging outlet has been opened along the oblique below department that conveyer belt A was kept away from to the surface outward to the charging tray, the discharging outlet port is provided with the hopper, the inside unloading subassembly that is provided with of charging tray down, the base top corresponds position department with the hopper and is provided with the separation subassembly, the top of separation subassembly is provided with the discernment subassembly, the both sides that the top of base is located the separation subassembly are provided with the branch hopper through support C slope respectively, the bottom department that the top of base is located the branch hopper corresponds and is provided with conveyer belt B.

Preferably, the sorting component comprises a fixing frame fixedly installed on the upper surface of the base, a driving motor is installed at the top of the fixing frame, a rotating rod is coaxially installed at the output end of the driving motor, a material receiving disc is installed at the end part of the rotating rod, the two ends of the material receiving disc correspond to the upper end parts of the material distribution hoppers on the two sides respectively, and the material receiving disc corresponds to the position of the material distribution hopper.

Preferably, the receiving disc is internally in an arc-shaped groove shape, and a rubber pad is bonded on the inner wall of the receiving disc groove.

Preferably, the outer side of the upper surface of the conveying belt B corresponds to the lower port of the material distributing hopper, blocking plates are arranged on the outer side of the upper surface of the conveying belt B, and buffering cushions are bonded on the surfaces of the blocking plates.

Preferably, the discernment subassembly includes that fixed mounting is in the L type frame of charging tray top along the surface outside the charging tray down, industry camera is installed to L type frame bottom, image processor, microprocessor and controller are still installed to the surface of L type frame, and image processor electric connection respectively in industry camera and microprocessor, and microprocessor and driving motor electric connection respectively in controller.

Preferably, the unloading subassembly is installed in the inside axis of rotation of charging tray down including rotating, and axis of rotation one side tip runs through the outside that extends to charging tray down, the fixed rolling disc that has cup jointed of axis of rotation surface, the hourglass silo has been seted up along the surface outward to the rolling disc, the upper surface of base still is fixed with the mounting bracket, driving motor is installed on the top of mounting bracket, and driving motor's output is connected with the outer tip coaxial drive of axis of rotation.

The utility model discloses a theory of operation and beneficial effect do:

1. the utility model discloses in, through the sorting subassembly and the discernment subassembly that set up, shoot the inside battery that falls on the take-up (stock) pan by industry camera, and carry out picture processing and obtain corresponding signal data with picture transmission to image processor, judge respectively by image processor with signal data transmission to microprocessor and reach the result, simultaneously by microprocessor with signal transmission to controller, finally drive the take-up (stock) pan by controller control driving motor and rotate to corresponding direction, effectively select separately the positive negative pole of battery, the detection processes of the follow-up battery electrical property of being convenient for.

2. The utility model discloses in, through the unloading subassembly that sets up, drive axis of rotation and rolling disc by driving motor and rotate according to corresponding rotational speed, when the feed inlet was aimed at to the small opening groove, single battery will fall into the small opening inslot by the feed inlet inside, along with the rolling disc rotates, after the small opening groove aligns the bin outlet, the battery will fall into the take-up (stock) pan from the bin hopper inside to realize the effect of the periodic blanking of device, thereby help carrying out the sorting of regularity to the battery according to positive negative pole.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a perspective view of the overall structure of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is a schematic structural view of the blanking assembly of the present invention;

fig. 4 is a schematic view of the electrical connection structure of the present invention.

In the figure: 1. a base; 2. a conveyor belt A; 3. a discharging tray; 301. a feed inlet; 302. a feed hopper; 303. a discharge outlet; 304. A discharge hopper; 4. a distributing hopper; 5. a conveyor belt B; 501. a blocking plate; 6. a sorting assembly; 601. a fixed mount; 602. a drive motor; 603. rotating the rod; 604. a take-up pan; 7. identifying a component; 701. an L-shaped frame; 702. an industrial camera; 703. an image processor; 704. a microprocessor; 705. a controller; 8. a blanking assembly; 801. a rotating shaft; 802. rotating the disc; 803. A material leaking groove; 804. a mounting frame; 805. the motor is driven.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive work, are related to the scope of the present invention.

Example 1

As shown in fig. 1-4, this embodiment provides a sorting unit for battery production, including base 1, conveyer belt A2 and conveyer belt B5, conveyer belt A2 is unsettled in the top one side of base 1 through support a slope, one side that the top of base 1 is located conveyer belt A2 has lower charging tray 3 through support B fixed mounting, and the inside hollow form that is of lower charging tray 3, feed inlet 301 has been opened to the outer edge surface of lower charging tray 3 and the position department that corresponds to conveyer belt A2 bottom, feed inlet 301 port department is provided with feeder hopper 302, discharge gate 303 has been opened to the outer edge surface department that keeps away from conveyer belt A2 in the slope below department of lower charging tray 3, discharge gate 303 port is provided with bin 304, the inside unloading subassembly 8 that is provided with of lower charging tray 3, base 1 top and the position department that corresponds to bin 304 are provided with sorting module 6, sorting module 6's top is provided with identification module 7, base 1's top is located sorting module 6's both sides and is provided with hopper 4 through support C slope respectively, base 1's top is located hopper 4's bottom department and corresponds and is provided with conveyer belt B5.

Sorting subassembly 6 includes fixed mounting in the mount 601 of base 1 upper surface, driving motor 602 is installed at the top of mount 601, driving motor 602's output coaxial arrangement has dwang 603, take-up (stock) pan 604 is installed to the tip of dwang 603, the both ends of take-up (stock) pan 604 correspond with the 4 upper end positions of the minute hopper of both sides respectively, and take-up (stock) pan 604 corresponds with row hopper 304 position, sorting subassembly 6 through setting up, work by driving motor 602 and drive dwang 603 and take-up (stock) pan 604 respectively to the upset of both sides, the inside battery that holds of take-up (stock) pan 604 of shell falls into respectively to the minute hopper 4 insides of both sides, thereby realize the effect of sorting.

In this embodiment, take-up (stock) pan 604 is inside to be the arc recess form, and take-up (stock) pan 604 recess inner wall bonds and has the rubber pad, sets take-up (stock) pan 604 to the arc sunken form, and the battery of being convenient for falls into and stops in take-up (stock) pan 604 recess, and through bonding rubber electricity, plays certain buffering effect simultaneously, can avoid the battery to take place to bounce and drop when falling into inside.

Stop plate 501 is all installed with the lower port position department of corresponding under the minute hopper 4 in the upper surface outside of conveyer belt B5, stop plate 501 surface all bonds has the blotter, stop plate 501 through the setting plays certain spacing effect of blockking, can avoid falling into the outside of conveyer belt B5 and the excessive impact of battery that falls into in conveyer belt B5 and fly out conveyer belt B5 by minute hopper 4, the blotter that bonds simultaneously can play certain buffering protection effect, can effectively weaken the impact force that the battery struck stop plate 501.

Example 2

As shown in fig. 1 and 2, the present embodiment also proposes, based on the same concept as that of embodiment 1 described above: the identification component 7 comprises an L-shaped frame 701 fixedly arranged on the outer edge surface of the lower tray 3 and positioned above the receiving tray 604, an industrial camera 702 is arranged at the bottom end of the L-shaped frame 701, an image processor 703, a microprocessor 704 and a controller 705 are further arranged on the outer surface of the L-shaped frame 701, the image processor 703 is electrically connected with the industrial camera 702 and the microprocessor 704 respectively, the microprocessor 704 and the driving motor 602 are electrically connected with the controller 705 respectively, through the arranged identification component 7, the industrial camera 702 takes pictures of the batteries falling in the receiving tray 604, the pictures are transmitted to the image processor 703 for picture processing to obtain corresponding signal data, the image processor 703 transmits the signal data to the microprocessor 704 for respective judgment to obtain results, and the microprocessor 704 transmits the signals to the controller 705 to realize effective identification of the anode and cathode directions of the batteries.

Example 3

As shown in fig. 1, fig. 2 and fig. 3, the present embodiment also proposes, based on the same concept as that of the above embodiments 1 and 2: the blanking assembly 8 comprises a rotating shaft 801 rotatably installed inside the blanking tray 3, one side end of the rotating shaft 801 penetrates and extends to the outside of the blanking tray 3, a rotating disc 802 is fixedly sleeved on the outer surface of the rotating shaft 801, a material leaking groove 803 is formed in the outer edge surface of the rotating disc 802, a mounting frame 804 is further fixed on the upper surface of the base 1, a driving motor 805 is installed at the top end of the mounting frame 804, the output end of the driving motor 805 is in coaxial transmission connection with the outer end portion of the rotating shaft 801, through the arranged blanking assembly 8, the rotating shaft 801 and the rotating disc 802 are driven to rotate according to corresponding rotating speeds by the driving motor 805, when the material leaking groove 803 is aligned with the material inlet 301, a single battery falls into the material leaking groove 803 from the material inlet 301, and along with the rotation of the rotating disc 802, after the material leaking groove 803 is aligned with the material outlet 303, the battery falls into the material receiving tray 604 from the material discharging hopper 304, so that the periodic blanking effect of the device is realized, and the regular sorting of the batteries according to positive and negative poles is facilitated.

In the device, an industrial camera 702, an image processor 703, a microprocessor 704 and a controller 705 are all the prior art, and specific structures and working principles are not described herein, and in combination with the device, the industrial camera 702 takes a picture of a battery falling inside a receiving tray 604, the picture is transmitted to the image processor 703 for picture processing, and corresponding signal data is obtained, the image processor 703 transmits the signal data to the microprocessor 704 for respective judgment, and the microprocessor 704 transmits a signal to the controller 705, and finally the controller 705 controls a driving motor 602 to drive the receiving tray 604 to rotate in a corresponding direction, so that the sorting effect of the positive and negative electrodes of the battery is realized, and the subsequent battery electrical detection process is facilitated.

The working principle is as follows: when the device works in a sorting mode, batteries are sequentially conveyed by the conveyor belt A2, the drive motor 805 drives the rotating shaft 801 and the rotating disc 802 to rotate according to corresponding rotating speeds, when the material leakage groove 803 is aligned to the feed inlet 301, a single battery falls into the material leakage groove 803 from the feed inlet 301, along with the rotation of the rotating disc 802, after the material leakage groove 803 is aligned to the material discharge port 303, the battery falls into the material receiving disc 604 from the material discharge hopper 304, so that the periodic blanking effect of the device is achieved, the industrial camera 702 photographs the batteries falling into the material receiving disc 604, the photographs are transmitted to the image processor 703 for image processing, corresponding signal data are obtained, the image processor 703 transmits the signal data to the microprocessor 704 for respectively judging to obtain results, meanwhile, the microprocessor transmits the signals to the controller 705, the controller 705 controls the drive motor 602 to drive the rotating shaft 603 and the material receiving disc 604 to respectively turn over towards two sides, the batteries contained in the material receiving disc 604 respectively fall into the material separating hoppers 4 at two sides, so that the sorting effect is achieved, the batteries finally fall into the corresponding conveyor belt B5 through the material leakage hopper 4, and the batteries are transported to the process for electrical property detection.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the present invention.

Claims

1. A sorting device for battery production comprises a base (1), a conveying belt A (2) and a conveying belt B (5), it is characterized in that the conveyer belt A (2) is obliquely suspended on one side above the base (1) through a bracket A, a lower tray (3) is fixedly arranged on one side of the conveyer belt A (2) above the base (1) through a bracket B, the inner part of the blanking disc (3) is hollow, a feed inlet (301) is arranged on the outer edge surface of the blanking disc (3) and at the position corresponding to the bottom end of the conveying belt A (2), a feed hopper (302) is arranged at the port of the feed inlet (301), a discharge opening (303) is arranged on the outer edge surface of the blanking disc (3) and is far away from the oblique lower part of the conveying belt A (2), a discharge hopper (304) is arranged at the port of the discharge opening (303), a blanking assembly (8) is arranged in the blanking disc (3), a sorting component (6) is arranged at the position above the base (1) corresponding to the discharge hopper (304), an identification component (7) is arranged above the sorting component (6), the two sides of the sorting component (6) above the base (1) are respectively provided with a material distributing hopper (4) in an inclined way through a bracket C, a conveyer belt B (5) is correspondingly arranged at the bottom end of the material distributing hopper (4) above the base (1).

2. The sorting device for battery production according to claim 1, wherein the sorting assembly (6) comprises a fixing frame (601) fixedly mounted on the upper surface of the base (1), a driving motor (602) is mounted at the top of the fixing frame (601), a rotating rod (603) is coaxially mounted at the output end of the driving motor (602), a receiving tray (604) is mounted at the end of the rotating rod (603), two ends of the receiving tray (604) respectively correspond to the upper end of the sub-hoppers (4) on two sides, and the receiving tray (604) corresponds to the discharge hopper (304).

3. The sorting device for battery production as claimed in claim 2, wherein the receiving tray (604) is in the shape of an arc-shaped groove, and a rubber pad is bonded on the inner wall of the groove of the receiving tray (604).

4. The sorting device for battery production according to claim 1, wherein blocking plates (501) are mounted on the outer sides of the upper surfaces of the conveying belts B (5) corresponding to the positions of the lower ports of the distributing hoppers (4), and buffering pads are bonded on the surfaces of the blocking plates (501).

5. The sorting device for battery production according to claim 2, wherein the identification component (7) comprises an L-shaped frame (701) fixedly mounted on the outer edge surface of the lower tray (3) and located above the receiving tray (604), an industrial camera (702) is mounted at the bottom end of the L-shaped frame (701), an image processor (703), a microprocessor (704) and a controller (705) are further mounted on the outer surface of the L-shaped frame (701), the image processor (703) is electrically connected to the industrial camera (702) and the microprocessor (704) respectively, and the microprocessor (704) and the driving motor (602) are electrically connected to the controller (705) respectively.

6. The sorting device for battery production according to claim 1, wherein the blanking assembly (8) comprises a rotating shaft (801) rotatably mounted inside the blanking tray (3), one side end of the rotating shaft (801) penetrates through and extends to the outside of the blanking tray (3), a rotating disc (802) is fixedly connected to the outer surface of the rotating shaft (801), a material leaking groove (803) is formed in the outer edge surface of the rotating disc (802), a mounting frame (804) is further fixed to the upper surface of the base (1), a driving motor (805) is mounted at the top end of the mounting frame (804), and the output end of the driving motor (805) is in coaxial transmission connection with the outer end of the rotating shaft (801).