CN217666995U - Flange pad foot welding machine - Google Patents

Flange pad foot welding machine Download PDF

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Publication number
CN217666995U
CN217666995U CN202221663119.3U CN202221663119U CN217666995U CN 217666995 U CN217666995 U CN 217666995U CN 202221663119 U CN202221663119 U CN 202221663119U CN 217666995 U CN217666995 U CN 217666995U
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China
Prior art keywords
screw rod
flange
welding
cylinder
pad foot
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CN202221663119.3U
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Chinese (zh)
Inventor
叶琴
张立松
凌兵
王云
谭志鹏
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Wuxi Suochuang Machinery Technology Co ltd
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Wuxi Suochuang Machinery Technology Co ltd
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Abstract

The utility model relates to a flange pad foot welding machine technical field just discloses a flange pad foot welding machine, include the frame, locate electric cabinet, protection casing, welding station, soldered connection, screw rod transport mechanism and flange feed mechanism in the frame and locate the screw rod feed mechanism of screw rod transport mechanism one side, screw rod transport mechanism and flange feed mechanism symmetrical position are in the both sides of welding station, the soldered connection is located one side of welding station, screw rod transport mechanism is used for carrying the screw rod on the flange feed mechanism to welding station, flange feed mechanism is used for carrying the flange piece to welding station, the outside of welding station is erect to the protection casing, the utility model discloses can realize that welding speed is fast, and the quality uniformity is good, and surperficial pleasing to the eye has avoided the inhomogeneous phenomenon of manual welding's soldering tin effectively, great increase the quality that flange pad foot welded to the flange pad foot production and use of foot.

Description

Flange pad foot welding machine
Technical Field
The utility model belongs to the technical field of flange pad foot welding machine, concretely relates to flange pad foot welding machine.
Background
The flange foot pad is widely applied in life and is indispensable in the production and the manufacture of mechanical equipment. In the production process of the flange pad foot, the flange and the screw are usually welded through a welding machine, and then the screw is in threaded connection with the bottom end of the mechanical equipment, so that the mechanical equipment is supported.
However, the production and processing of the flange foot pad still adopt manual welding processing production or semi-automatic welding processing, which not only has low production level, but also has the following problems:
(1) The manual welding has uneven soldering tin and is greatly influenced by the outside;
(2) The number of the personnel required to operate is large, the management difficulty is high, and the personnel cost is increased;
(3) The reliability of manual welding is inconsistent;
(4) Semi-automatization's welding machine needs the workman to hold the screw rod in one hand and hold the flange gasket in the other hand, has the potential safety hazard, has great influence moreover to healthy.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an adopt mechanical structure to realize automatic feeding's flange pad foot welding machine to solve the problem that proposes in the above-mentioned background art, thereby realize that the workman only need pack into the feed bin with screw rod and flange piece, reach full automatic processing's effect.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a flange pad foot welding machine, includes the frame, locates electric cabinet, protection casing, welding station, soldered connection, screw rod transport mechanism and flange feed mechanism in the frame and locate the screw rod feed mechanism of screw rod transport mechanism one side, screw rod transport mechanism and flange feed mechanism symmetrical position are in the both sides of welding station, the soldered connection is located one side of welding station, screw rod transport mechanism is used for carrying the screw rod on the flange feed mechanism to welding station, flange feed mechanism is used for carrying the flange piece to welding station, the outside of welding station is erect to the protection casing.
Preferably, the welding station is including being fixed in mounting panel in the frame, installing in the base station decline cylinder of mounting panel bottom and locating feedstock channel, discharge passage, welding base station and first mount on the mounting panel, the flange piece is installed to one side of feedstock passage pushes away the material cylinder, one side of first mount is fixed with the completion article and pushes away the material cylinder, and the top of first mount installs the second mount, the spiro union has high adjusting screw on the second mount, and high adjusting screw's outside spiro union has the connecting plate, the top of high adjusting screw is installed and is twisted the dish soon, the third mount is installed to top one side of connecting plate, and the inside top of third mount is fixed with the location cylinder, the bottom of connecting plate is connected with the fixed section of thick bamboo of screw just right with the welding base station, base station rotating electrical machines is installed to the bottom of welding base station, base station decline cylinder is used for the drive the welding base station descends.
Preferably, screw rod transport mechanism is including being fixed in the base plate in the frame and locating screw rod permutation cylinder, slide rail and the support on the base plate, it gets the seat to slide to be equipped with to press from both sides on the slide rail, the screw rod permutation cylinder is used for the drive to press from both sides and gets the seat and slide on the slide rail, one side of support is installed the screw rod and is carried the cylinder, and the one end that the screw rod sent the cylinder is connected with and removes the seat, install revolving cylinder on removing the seat, and one side swing joint of revolving cylinder has the rotor arm, the cylinder is got to the screw rod clamp to the one end of rotor arm is installed the screw rod clamp, and the one end that the cylinder was got to the screw rod clamp is equipped with the clamping.
Preferably, flange feed mechanism is fixed in two stands in roof and the frame and locates feed channel, lead screw and guide arm between roof and the bottom plate including roof, the symmetry that install bottom plate in the frame, parallel locate the bottom plate top, the lead screw all overlaps with the outside of guide arm and is equipped with the lift seat, and the one end of lift seat extends to the feed channel in to install the lifter plate, the bottom of roof is installed and is used for the drive lead screw pivoted material loading motor, and the top of roof install with the flange piece feed bin of feed channel intercommunication, two install the diaphragm between the stand, and one side of diaphragm installs the flange piece and remove the cylinder, the flange piece removes the one end of cylinder and is fixed with and picks up the cylinder, and the bottom of picking up the cylinder is connected with the electromagnetism and gets the stub bar.
Preferably, screw rod feed mechanism includes the work or material rest, screw rod material loading cylinder is installed to one side of work or material rest, and the top of work or material rest is equipped with cascaded feed bin, one side of cascaded feed bin articulates there is the door.
Preferably, the dorsal part of protection casing is inlayed and is equipped with and controls the screen, and the protection casing is adjacent to the both sides of controlling the screen and all articulates there is the access door.
Preferably, an air tap is further installed on the first fixing frame and used for blowing air towards the welding base platform.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) The utility model discloses can realize that welding speed is fast, and the quality uniformity is good, and the surface is pleasing to the eye to avoided manual welded inhomogeneous phenomenon of soldering tin effectively, great increase the quality that flange fills up foot welding process, so that the flange fills up the plant use of foot.
(2) The utility model discloses the influence of various human factors when can avoiding manual welding, for example the influence of operative employee proficiency, health, mood etc to guarantee welded uniformity, reliability effectively, further improved the welding quality of flange pad foot.
(3) The utility model discloses can reduce operating personnel and inspection personnel's quantity effectively, reduce the management degree of difficulty and product cost to can reduce the production potential safety hazard, ensure that operating personnel's is healthy, help increasing the productivity effect that the flange cushioned the foot.
(4) The utility model discloses welded reliability will be far more than manual welding, can avoid personnel's proficiency to the influence of welding reliability effectively, great reduction the influence of external factors to welding reliability, help realizing the high-efficient welding of flange pad foot.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a rear view of the present invention;
FIG. 3 is a schematic structural view of the welding station of the present invention;
fig. 4 is a schematic structural view of the flange feeding mechanism of the present invention;
fig. 5 is a schematic structural view of the screw handling mechanism of the present invention;
fig. 6 is a schematic structural view of the screw feeding mechanism of the present invention;
in the figure: 1. a frame; 2. an electric cabinet; 3. a protective cover; 4. welding stations; 41. mounting a plate; 42. the flange sheet pushing cylinder; 43. a feed channel; 44. a discharge channel; 45. welding a base table; 46. a base station rotating motor; 47. a base station descending cylinder; 48. a screw fixing cylinder; 49. an air faucet; 410. a first fixing frame; 411. finishing a finished product pushing cylinder; 412. a connecting plate; 413. a height adjusting screw; 414. a second fixing frame; 415. screwing the disc; 416. a third fixing frame; 417. positioning the air cylinder; 5. a screw feeding mechanism; 51. a material rack; 52. a screw feeding cylinder; 53. a stepped stock bin; 54. a bin gate; 6. an access door; 7. welding a head; 8. a control screen; 9. a screw handling mechanism; 91. a substrate; 92. the screw rod is arranged in a row of cylinders; 93. a clamping seat; 94. a slide rail; 95. clamping; 96. a screw clamping cylinder; 97. a screw conveying cylinder; 98. a support; 99. a rotating cylinder; 910. a rotating arm; 10. a flange feeding mechanism; 101. a base plate; 102. a top plate; 103. a feeding channel; 104. a feeding motor; 105. a screw rod; 106. a guide bar; 107. a lifting seat; 108. a lifting plate; 109. a flange sheet bin; 1010. an electromagnetic material taking head; 1011. a pickup cylinder; 1012. a transverse plate; 1013. a flange sheet conveying cylinder; 1014. and (4) a column.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: a flange pad foot welding machine comprises a frame 1, an electric cabinet 2 arranged on the frame 1, a protective cover 3, a welding station 4, a welding head 7, a screw conveying mechanism 9, a flange feeding mechanism 10 and a screw feeding mechanism 5 arranged on one side of the screw conveying mechanism 9, wherein the screw conveying mechanism 9 and the flange feeding mechanism 10 are symmetrically arranged on two sides of the welding station 4, the welding head 7 is arranged on one side of the welding station 4, the screw conveying mechanism 9 is used for conveying screws on the flange feeding mechanism 10 to the welding station 4, the flange feeding mechanism 10 is used for conveying flange pieces to the welding station 4, the protective cover 3 is erected outside the welding station 4, a control screen 8 is embedded in the back side of the protective cover 3, and two sides, adjacent to the control screen 8, of the protective cover 3 are respectively hinged with an access door 6;
the welding station 4 comprises a mounting plate 41 fixed on the frame 1, a base station descending cylinder 47 mounted at the bottom of the mounting plate 41, a feeding channel 43 arranged on the mounting plate 41, a discharging channel 44, a welding base station 45 and a first fixing frame 410, wherein a flange sheet pushing cylinder 42 is mounted at one side of the feeding channel 43, a finished product pushing cylinder 411 is fixed at one side of the first fixing frame 410, a second fixing frame 414 is mounted at the top of the first fixing frame 410, a height adjusting screw 413 is screwed on the second fixing frame 414, a connecting plate 412 is screwed outside the height adjusting screw 413, a screwing disc 415 is mounted at the top end of the height adjusting screw 413, a third fixing frame 416 is mounted at one side of the top end of the connecting plate 412, a positioning cylinder 417 is fixed at the top end of the third fixing frame 416, the bottom end of the connecting plate 412 is connected with a screw fixing cylinder 48 facing the welding base station 45, a base station rotating motor 46 is mounted at the bottom end of the welding base station 45, and the base station descending cylinder 47 is used for driving the welding base station 45 to descend;
the screw conveying mechanism 9 comprises a base plate 91 fixed on the rack 1, a screw arraying cylinder 92 arranged on the base plate 91, a slide rail 94 and a support 98, wherein a clamping seat 93 is arranged on the slide rail 94 in a sliding manner, the screw arraying cylinder 92 is used for driving the clamping seat 93 to slide along the slide rail 94, a screw conveying cylinder 97 is arranged on one side of the support 98, a moving seat is connected to one end of the screw conveying cylinder 97, a rotating cylinder 99 is arranged on the moving seat, a rotating arm 910 is movably connected to one side of the rotating cylinder 99, a screw clamping cylinder 96 is arranged at one end of the rotating arm 910, and a clamp 95 is arranged at one end of the screw clamping cylinder 96;
the flange feeding mechanism 10 comprises a bottom plate 101 installed on the frame 1, a top plate 102 arranged above the bottom plate 101 in parallel, two upright posts 1014 symmetrically fixed on the top plate 102 and the frame 1, a feeding channel 103 arranged between the top plate 102 and the bottom plate 101, a screw rod 105 and a guide rod 106, wherein the outer parts of the screw rod 105 and the guide rod 106 are both sleeved with a lifting seat 107, one end of the lifting seat 107 extends into the feeding channel 103 and is provided with a lifting plate 108, the bottom end of the top plate 102 is provided with a feeding motor 104 used for driving the screw rod 105 to rotate, the top end of the top plate 102 is provided with a flange sheet bin 109 communicated with the feeding channel 103, a transverse plate 1012 is installed between the two upright posts 1014, one side of the transverse plate 1012 is provided with a flange sheet conveying cylinder 1013, one end of the flange sheet conveying cylinder 1013 is fixed with a pickup cylinder 1011, and the bottom end of the pickup cylinder 1011 is connected with an electromagnetic pickup head 1010;
screw rod feed mechanism 5 includes work or material rest 51, and screw rod material loading cylinder 52 is installed to one side of work or material rest 51, and the top of work or material rest 51 is equipped with cascaded feed bin 53, and one side of cascaded feed bin 53 articulates there is bin gate 54.
When the flange pad feet are welded, a worker can firstly put a screw rod and a flange sheet into the stepped stock bin 53 and the lifting plate 108 respectively, and then starts the welding machine through the control screen 8 on the protective cover 3, so that the welding machine operates under the control of the electric cabinet 2, namely the feeding motor 104 drives the screw rod 105 to rotate, the screw rod 105 drives the lifting plate 108 to ascend through the lifting seat 107 so as to lift the flange sheet into the flange sheet stock bin 109, then the picking cylinder 1011 drives the electromagnetic material taking head 1010 to descend so as to electrify the electromagnetic material taking head 1010, and magnetically attracts the flange sheet in the flange sheet stock bin 109, after picking, the picking cylinder 1011 drives the electromagnetic material taking head 1010 to ascend, then the flange sheet conveying cylinder 1013 drives the picking cylinder 1011 to move until the electromagnetic material taking head 1010 moves to the welding station 4, at the moment, the electromagnetic material taking head 1010 is powered off and loses power, so that the flange sheet falls into the feeding channel 43, and then the flange sheet pushing cylinder 42 works so as to push the flange sheet in the feeding channel 43 onto the welding base station 45, thereby realizing the feeding of the flange sheet; meanwhile, the screw feeding cylinder 52 pushes the screw rod loaded into the stepped stock bin 53 up until the screw rod is pushed up to a position to be clamped on the screw rod carrying mechanism 9, at this time, the screw rod arraying cylinder 92 drives the clamping seat 93 to slide along the slide rail 94 so as to push the screw rod to a clamping position, then the screw rod clamping cylinder 96 drives the clamp 95 to clamp the screw rod, after clamping, the rotating cylinder 99 drives the rotating arm 910 to rotate, the rotating arm 910 drives the screw rod clamping cylinder 96 to rotate 90 degrees, so that the screw rod is horizontal, and then the screw rod conveying cylinder 97 drives the rotating cylinder 99 to move through the moving seat, so as to drive the screw rod to move to the welding station 4;
after the flange plate and the screw rod reach the welding station 4, a worker can rotate the height adjusting screw rod 413 through the screwing disc 415 in advance to adjust the heights of the positioning air cylinder 417 and the screw rod fixing cylinder 48, then the positioning air cylinder 417 works to position the screw rod through the screw rod fixing cylinder 48, and then the base station rotating motor 46 drives the welding base station 45 to rotate, so that the welding head 7 performs rotary welding on the flange plate and the screw rod on the welding base station 45, and the welding processing of the flange pad is realized;
after welding, the base station descending cylinder 47 starts to work to drive the welding base station 45 to descend, then the finished product push-pull cylinder 411 pushes the welded flange pad feet on the welding base station 45 to the discharge channel 44 to realize blanking, then the screw rod carrying mechanism 9 and the flange feeding mechanism 10 carry the screw rod and the flange sheet to the welding station 4 again for welding, and therefore reciprocating is achieved, full-automatic welding of the flange pad feet is achieved, welding efficiency of the flange pad feet is effectively improved, the phenomenon that tin soldering is uneven during manual welding is avoided, and the effects of good quality consistency and attractive surface are achieved.
Further, an air nozzle 49 is further mounted on the first fixing frame 410, and the air nozzle 49 is used for blowing air towards the welding base 45.
After the welding of flange pad foot is accomplished, the workman accessible is controlled the work of the outside air supply unit of 8 control of screen to fill up the foot through the flange of air cock 49 on welding base platform 45 and blow, make the welding slag on the welding base platform 45 blown off, thereby realize the clearance of flange pad foot, avoid remaining on the flange pad foot the welding slag, so that the production of flange pad foot is used.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a flange pad foot welding machine which characterized in that: the automatic welding machine comprises a frame (1), an electric cabinet (2), a protective cover (3), a welding station (4), a welding head (7), a screw rod carrying mechanism (9), a flange feeding mechanism (10) and a screw rod feeding mechanism (5) arranged on one side of the screw rod carrying mechanism (9), wherein the screw rod carrying mechanism (9) and the flange feeding mechanism (10) are symmetrically arranged on two sides of the welding station (4), the welding head (7) is arranged on one side of the welding station (4), the screw rod carrying mechanism (9) is used for carrying a screw rod on the flange feeding mechanism (10) to the welding station (4), the flange feeding mechanism (10) is used for conveying a flange piece to the welding station (4), and the protective cover (3) is erected outside the welding station (4).
2. The flange pad foot welding machine of claim 1, characterized in that: welding station (4) including being fixed in mounting panel (41) on frame (1), install in base station decline cylinder (47) of mounting panel (41) bottom and locate feedstock channel (43), discharge passage (44), welding base station (45) and first mount (410) on mounting panel (41), the flange piece is installed to one side of feedstock channel (43) and is pushed away material cylinder (42), one side of first mount (410) is fixed with and accomplishes article and pushes away material cylinder (411), and the top of first mount (410) installs second mount (414), the spiro union has high adjusting screw (413) on second mount (414), and the outside spiro union of high adjusting screw (413) has connecting plate (412), the top of high adjusting screw (413) is installed and is twisted dish (415), third mount (416) are installed to top one side of connecting plate (412), and the inside top of third mount (416) is fixed with location cylinder (417), the bottom of connecting plate (412) is connected with the screw rod fixed section of thick bamboo (48) just right with welding base station (45), the bottom of welding base station (45) is installed rotatory mount (46), and rotatory base station (47) is used for welding base station (45) decline base station drive cylinder (47).
3. The flange pad foot welding machine of claim 1, characterized in that: screw rod transport mechanism (9) including being fixed in base plate (91) on frame (1) and locating screw rod permutation cylinder (92), slide rail (94) and support (98) on base plate (91), slide rail (94) are gone up to slide and are equipped with to press from both sides and get seat (93), screw rod permutation cylinder (92) are used for the drive to press from both sides and get seat (93) and slide along slide rail (94), one side of support (98) is installed the screw rod and is carried cylinder (97), and the one end that the screw rod carried cylinder (97) is connected with and removes the seat, remove and install revolving cylinder (99) on the seat, and one side swing joint of revolving cylinder (99) has rotor arm (910), the one end of rotor arm (910) is installed the screw rod and is got cylinder (96), and the one end that the cylinder (96) was got to the screw rod clamp is equipped with clamping (95).
4. The flange pad foot welding machine of claim 1, characterized in that: flange feed mechanism (10) are including installing bottom plate (101) on frame (1), parallel roof (102) of locating bottom plate (101) top, two stand (1014) on roof (102) and frame (1) are fixed in to the symmetry and locate loading passageway (103), lead screw (105) and guide arm (106) between roof (102) and bottom plate (101), lead screw (105) all overlap with the outside of guide arm (106) and are equipped with lift seat (107), and the one end of lift seat (107) extends to in loading passageway (103), and install lifter plate (108), the bottom of roof (102) is installed and is used for the drive lead screw (105) pivoted material loading motor (104), and the top of roof (102) install flange piece feed bin (109) with loading passageway (103) intercommunication, two install diaphragm (1012) between stand (1014), and flange piece is installed one side of diaphragm (1012) and is carried cylinder (1013), the one end that flange piece carried cylinder (1013) is fixed with cylinder (1011), and the bottom that picks up cylinder (1011) is connected with electromagnetic head (1010).
5. The flange pad foot welding machine of claim 1, characterized in that: screw rod feed mechanism (5) are including work or material rest (51), screw rod material loading cylinder (52) are installed to one side of work or material rest (51), and the top of work or material rest (51) is equipped with cascaded feed bin (53), one side of cascaded feed bin (53) articulates there is bin gate (54).
6. The flange pad foot welding machine of claim 1, characterized in that: the dorsal part of protection casing (3) inlays and is equipped with and controls screen (8), and protection casing (3) are adjacent to all articulated access door (6) in the both sides of controlling screen (8).
7. The flange pad foot welding machine of claim 2, characterized in that: still install air cock (49) on first mount (410), and air cock (49) are used for towards blow on welding base platform (45).
CN202221663119.3U 2022-06-30 2022-06-30 Flange pad foot welding machine Active CN217666995U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221663119.3U CN217666995U (en) 2022-06-30 2022-06-30 Flange pad foot welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221663119.3U CN217666995U (en) 2022-06-30 2022-06-30 Flange pad foot welding machine

Publications (1)

Publication Number Publication Date
CN217666995U true CN217666995U (en) 2022-10-28

Family

ID=83714210

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221663119.3U Active CN217666995U (en) 2022-06-30 2022-06-30 Flange pad foot welding machine

Country Status (1)

Country Link
CN (1) CN217666995U (en)

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