CN217646823U - Ultraviolet light curing experimental equipment for lining material for pipeline repair - Google Patents
Ultraviolet light curing experimental equipment for lining material for pipeline repair Download PDFInfo
- Publication number
- CN217646823U CN217646823U CN202221437617.6U CN202221437617U CN217646823U CN 217646823 U CN217646823 U CN 217646823U CN 202221437617 U CN202221437617 U CN 202221437617U CN 217646823 U CN217646823 U CN 217646823U
- Authority
- CN
- China
- Prior art keywords
- curing
- ultraviolet
- lining material
- ultraviolet lamp
- lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses an ultraviolet light curing experimental facility of lining material for pipeline restoration, which comprises a box body (1), wherein a light source area, a curing area and a control area are arranged in the box body in sequence; the light source region is provided with an ultraviolet lamp (4) and an air blower (2), and the curing region is provided with a curing table (7); and a baffle (5) is arranged between the ultraviolet lamp and the curing table, and the baffle is connected with a driving device (6). The utility model discloses can treat the sample of solidification and carry out ultraviolet curing, and the air-blower blast air of accessible and realize the rapid cooling to the ultraviolet lamp, make the ultraviolet lamp can continuous use, prolong the life of ultraviolet lamp and shorten experiment interval time.
Description
Technical Field
The utility model relates to an ultraviolet curing pipeline repair technique, especially an ultraviolet curing experimental facilities of interior lining material for pipeline restoration.
Background
The lengths of various pipelines in China exceed more than 310 kilometers, and many pipelines in China are seriously aged and damaged, so that the high-quality transformation and construction of national pipelines are urgently needed to be promoted. The trenchless pipeline repairing technology can not bring great damage to the road, can effectively solve the difficult problem in drainage pipeline construction, and can not bring troubles to the surrounding environment, people going out and the like. In addition, the construction efficiency can be effectively improved, the construction cost can be reduced, and the like, so that a good construction effect can be obtained, and a relatively high economic benefit can be obtained. The ultraviolet curing pipeline repairing technology is the most advanced non-excavation repairing technology in the world at present, saves energy consumption, is environment-friendly, does not discharge waste water and waste gas during curing and repairing, and can perfectly meet the requirements of various working conditions on environment-friendly construction. The ultraviolet curing pipeline repairing technology can complete all pipeline repairing construction operations, a road surface does not need to be excavated, the field is saved, the efficiency is improved, the economic cost is favorably reduced, the ultraviolet curing repairing lining material has excellent macroscopic mechanical properties, good corrosion resistance, good high and low temperature corrosion resistance and good ageing resistance, and the service life can reach 50 years after curing and repairing.
At present, in the process of developing the lining material for ultraviolet curing repair, in order to simulate the construction conditions and detect the performance of the lining material, a sample block needs to be manufactured in a laboratory, and after various parameters of light curing equipment are set, an ultraviolet lamp is used for irradiating the sample block to realize curing. Most of the existing light curing equipment is designed and manufactured by construction, so that the light curing equipment is complex in structure, high in manufacturing cost, complex to operate, large in size, multiple in materials required for one experiment, long in operation time, and not suitable for research and development of laboratory ultraviolet curing lining materials. In the market, the ultraviolet lining material is few in experimental equipment for curing and too crude, and the curing effect is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that, to the not enough of experimental facilities for the solidification of the interior lining material of current ultraviolet ray, the utility model provides a can realize the solidification of the interior lining material of ultraviolet ray, and can rapid cooling, the pipeline of continuous use is restoreed with interior lining material's ultraviolet ray solidification experimental facilities.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model provides an ultraviolet curing experimental facilities of interior lining material for pipeline restoration, includes the box, wherein:
a light source region, a curing region and a control region are sequentially arranged in the box body;
the light source area is provided with an ultraviolet lamp and an air blower, and the curing area is provided with a curing table;
and a baffle is arranged between the ultraviolet lamp and the curing table and is connected with a driving device.
The utility model discloses a set up light source district, solidification district and control area to arrange ultraviolet lamp and air-blower in the light source district, the solidification district sets up the solidification platform, and installs the baffle between ultraviolet lamp and the solidification platform, makes as long as will treat that the sample of solidification is placed on the solidification platform, opens ultraviolet lamp and baffle, just can treat the sample of solidification and carry out ultraviolet curing. In addition, because the air blower is arranged in the light source area, the ultraviolet lamp can be rapidly cooled through air blowing of the air blower, so that the ultraviolet lamp can be continuously used, the service life of the ultraviolet lamp is prolonged, and the experiment interval time is shortened.
Preferably, a diffuse reflection cover is installed on the far curing table side of the ultraviolet lamp so as to reflect the ultraviolet light diffused by the ultraviolet lamp back for curing the sample, so that the utilization rate of the ultraviolet light is improved, and the curing efficiency is improved.
Preferably, the diffuse reflecting cover is of a semi-circular configuration.
Preferably, the driving device is an air cylinder, a piston rod of the air cylinder is connected with the baffle, a cylinder body of the air cylinder is connected with an air compressor, and a time relay for controlling the opening and closing time of the baffle is connected into a control circuit of the air compressor.
Preferably, the light source region and the curing region are arranged up and down, the curing table is a lifting table, and the lifting table can adjust the distance between the curing table surface and the ultraviolet lamp between 14 cm to 80cm, so as to simulate the curing condition of the ultraviolet curing lining material with the pipe diameter of 280 mm to 1600 mm.
Preferably, a temperature sensor is installed on the table top of the curing table, a temperature display and control device is installed in the control area, and the temperature sensor is electrically connected with the temperature display and control device.
Preferably, the control area is provided with an ultraviolet lamp display and control device which is electrically connected with the ultraviolet lamp.
Preferably, the time relay is electrically connected with a time accumulator for accumulating the set time of the time relay.
Preferably, the power control range of ultraviolet lamp is 0-2000W, so the utility model discloses can be used to the solidification effect of ultraviolet curing inside lining material under the ultraviolet lamp irradiation of the different power of experiment and light intensity.
Preferably, the air blower directly blows air to the ultraviolet lamp, the air blower is automatically turned on after the ultraviolet lamp is preheated, the air blower continues blowing air for 3 minutes after the ultraviolet lamp is turned off, and the air blower continues blowing air to rapidly reduce the temperature of the lamp tube, so that the service life of the ultraviolet lamp is effectively prolonged.
Preferably, the indicator light of the time relay is automatically lightened after the ultraviolet lamp is preheated, the total time of the time relay after each time of setting is accumulated can be recorded by the time accumulator, the service life of the ultraviolet lamp is 1000-2000h, the service time of the ultraviolet lamp tube can be recorded by accurate time accumulation, and on the basis, the ultraviolet lamp can be timely tested and replaced according to the service time of the ultraviolet lamp.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) The utility model can effectively simulate the curing effect of the ultraviolet curing lining material with the pipe diameter of 280-1600mm under the irradiation of ultraviolet lamps with different powers and light intensities by adjusting the power of the ultraviolet lamp and the height of the curing table;
(2) The utility model discloses a diffuse reflection cover is to the reflex action of ultraviolet ray, the on-off time of drive arrangement control baffle and temperature sensor's real-time supervision, can be even and accurate solidify and shorten experiment interval time to the interior lining material of ultraviolet curing.
(3) The utility model discloses the air-blower makes its ability rapid cooling to ultraviolet fluorescent tube continuous blast air, uses in succession, prolongs the life of ultraviolet lamp and shortens experiment interval time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of an ultraviolet curing experimental facility for a lining material for repairing a pipeline according to the present invention;
FIG. 2 is a schematic view of the connection structure between the driving device and the baffle of the ultraviolet curing experimental equipment of the lining material for repairing pipelines of the present invention;
fig. 3 is the front structural diagram of the control panel area of the ultraviolet curing experimental equipment made of the lining material for repairing the pipeline.
In the figure: 1. a box body; 2. a blower; 3. a diffuse reflector; 4. an ultraviolet lamp; 5. a baffle plate; 6. a drive device; 7. a curing station; 8. a temperature sensor; 9. a temperature display and control device; 10. a time relay; 11. a time accumulator; 12. a UV lamp display and control device; 13. a main power switch; 14. a traveling wheel; 15. a light source region; 16. a curing zone; 17. a control area; 100. a time relay display lamp; 101. a time relay switch; 120. a pre-heat display lamp; 121. closing the switch; 122. opening a switch; 130. a power supply display lamp; 150. a fault display lamp; 501. a slide bar guide rail; 502. a slider; 601. a piston rod; 602. a connecting plate.
Detailed Description
The invention is further described below with reference to specific preferred embodiments, without thereby limiting the scope of protection of the invention.
For convenience of description, the relative positional relationship of the components, such as: the descriptions of the upper, lower, left, right, etc. are described with reference to the layout directions of the drawings in the specification, and do not limit the structure of the present patent.
As shown in fig. 1-3, an embodiment of the ultraviolet light curing experimental equipment for repairing the pipe with the lining material of the present invention comprises a box body 1, a light source zone 15, a curing zone 16 and a control zone 17 are sequentially arranged in the box body 1 from top to bottom, and each zone is respectively provided with an opening and a box door matched with the opening. The bottom of the box body 1 is provided with traveling wheels 14 which are convenient to move.
The light source region 15 is provided with an air blower 2, a semicircular diffuse reflection cover 3 and an ultraviolet lamp 4, and the diffuse reflection cover 3 is positioned above the ultraviolet lamp 4.
The curing area 16 is provided with a liftable curing table 7, the outer surface of the curing table 7 is coated with an ultraviolet-proof film, and the right lower corner of the table surface of the curing table 7 is provided with a temperature sensor 8.
A baffle 5 for cutting off ultraviolet light is installed between the light source region 15 and the curing region 16. As shown in fig. 2, a driving device 6 is installed at one side of the barrier 5. In this embodiment, the driving device 6 preferably employs an air cylinder, and a piston rod 601 of the air cylinder is connected to one end of the baffle 5 through an angle connection plate 602. Two slide bar guide rails 501 and two sets of sliding blocks 502 are installed below the baffle 5, the two sets of sliding blocks 502 are fixed on the lower surface of the baffle 5, and the two sets of sliding blocks 502 are installed on the two slide bar guide rails 501 in a sliding fit manner. In this way, by extending and retracting the piston rod 601, the slider 502 can be moved on the slide rail 501, and the shutter 5 can be slid on the slide rail 501 in parallel, thereby exposing or shielding the uv lamp 4.
The control area 17 is provided with a temperature display and control device 9, a time relay 10, a time accumulator 11, an ultraviolet lamp display and control device 12 and a main power switch 13.
The temperature sensor 8 is electrically connected with the temperature display and control device 9, so that the temperature display and control device 9 can display the real-time temperature of the sample, and the maximum temperature of the sample can be set through the temperature display and control device 9.
The cylinder body of the cylinder is connected with an air compressor (not shown in the figure), and a control circuit of the air compressor is connected with a time relay 10. The utility model discloses during the use, provide drive power by air compressor and make the piston rod 601 of cylinder stretch out, opening and the closure of steerable baffle 5, at this in-process, through the opening time of time relay 10 control baffle 5 (time relay 10's concrete method of connecing is known for the technical staff in this field). The time that time relay 10 set up is the opening time of baffle 5 promptly, can accurately set up sample curing time through the switch of baffle 5, and need not close ultraviolet lamp 4 to need not wait for the ultraviolet lamp 4 cooling and preheat once more, therefore can effectively shorten experiment interval time.
The time relay 10 is electrically connected to the time accumulator 11, so that the time accumulator 11 can accumulate the service time of the ultraviolet lamp 4 (the specific connection of the time accumulator 11 is well known to those skilled in the art).
The ultraviolet lamp display and control device 12 is electrically connected to the ultraviolet lamp 4 for turning on or off the ultraviolet lamp 4, and controlling the power of the ultraviolet lamp 4 and displaying in real time. As shown in fig. 3, the ultraviolet lamp display and control apparatus 12 includes a warm-up display lamp 120 for displaying warm-up time, a turn-off switch 121 for turning off the ultraviolet lamp 4, and a turn-on switch 122 for turning on the ultraviolet lamp 4.
The main power switch 13 controls the opening and closing of the entire apparatus. As shown in fig. 3, the main power switch 13 is turned on, and the power indicator lamp 130 is lit. The ultraviolet lamp 4 needs to be preheated for 1 minute when being turned on, and the preheating display lamp 120 is lighted when being preheated. The time relay display lamp 100 is turned on after the time relay switch 101 controls the time relay 10 to be turned on. If a fault occurs, the fault indicator light 150 will light up.
The control circuit of the present invention is well known to those skilled in the art, and therefore, will not be described herein.
The utility model discloses a concrete theory of operation and application method do: and placing a sample to be cured on the table top of the curing table 7, and enabling the sample to be in contact with the temperature sensor 8, wherein the distance between the sample and the ultraviolet lamp 4 is the pipe radius of the ultraviolet curing lining material. The main power switch 13 is turned on, the power of the ultraviolet lamps set by the ultraviolet lamp display and control device 12 is adjusted, the time of the time relay 10 is set, the ultraviolet lamp starting switch 122 is turned on, the ultraviolet lamps 4 are turned on to start preheating, the preheating display lamps 120 are turned on at the same time, after preheating is completed, the preheating display lamps 120 are turned off, the air blower 2 automatically starts blowing air, the ultraviolet lamps 4 are continuously cooled, and the service lives of the ultraviolet lamps 4 are effectively prolonged. And (3) opening a time relay switch 101, lighting a time relay display lamp 100, starting a driving device 6 to open a baffle 5, starting countdown by a time relay 10, and irradiating the sample on the curing table 7 uniformly after ultraviolet light emitted by an ultraviolet lamp 4 is directly irradiated and/or reflected by a diffuse reflection cover 3. When the temperature of the temperature display and control device 9 is kept substantially constant, it can be judged that the sample is substantially completely cured. When the countdown of the time relay 10 is zero, the time relay display lamp 100 is turned off, the driving device 6 controls the baffle 5 to automatically return, and the setting time of the time relay 10 is the irradiation time of the ultraviolet lamp 4. And (3) closing the ultraviolet lamp control switch 121, continuously blowing air by the air blower 2 for 3 minutes to cool the ultraviolet lamp 4, and automatically closing the air blower 2 after cooling is finished. If other samples need to be continuously solidified, the ultraviolet lamp control switch 121 does not need to be closed after the time relay 10 is reset to zero, a new sample is directly put in, and the time relay switch 101 is opened to continue solidification.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and those skilled in the art can utilize the technical content disclosed above to make many possible variations and modifications to the technical solution of the present invention, or to modify equivalent embodiments with equivalent variations, without departing from the scope of the technical solution of the present invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.
Claims (9)
1. An ultraviolet light curing experimental facility of a lining material for repairing a pipeline comprises a box body (1) and is characterized in that,
a light source region, a curing region and a control region are sequentially arranged in the box body;
the light source region is provided with an ultraviolet lamp (4) and an air blower (2), and the curing region is provided with a curing table (7);
and a baffle (5) is arranged between the ultraviolet lamp and the curing table, and the baffle is connected with a driving device (6).
2. The ultraviolet curing experimental facility for the lining material for pipeline rehabilitation as claimed in claim 1, wherein the far curing station side of the ultraviolet lamp is provided with a diffuse reflection cover (3).
3. The ultraviolet light curing experimental facility for the lining material for pipeline rehabilitation according to claim 2, characterized in that the diffuse reflection cover (3) has a semicircular structure.
4. The ultraviolet curing experimental facility for the lining material for pipeline rehabilitation as claimed in claim 1, wherein said driving device is an air cylinder, a piston rod (601) of said air cylinder is connected to said baffle, a cylinder body of said air cylinder is connected to an air compressor, and a time relay (10) for controlling the on-off time of said baffle is connected to a control circuit of said air compressor.
5. The ultraviolet curing experimental facility for the lining material for pipeline rehabilitation as claimed in claim 1, wherein the light source region and the curing region are arranged up and down, the curing table is an elevating table, and the elevating table can adjust the distance between the curing table and the ultraviolet lamp between 14 cm and 80 cm.
6. The ultraviolet curing experimental facility for the lining material for pipeline rehabilitation as claimed in claim 1, wherein a temperature sensor (8) is installed on the table top of the curing table, a temperature display and control device (9) is installed in the control area, and the temperature sensor is electrically connected with the temperature display and control device.
7. The UV curing experimental facility for the lining material for pipeline rehabilitation according to claim 1, characterized in that the control area is provided with a UV lamp display and control device (12), and the UV lamp display and control device (12) is electrically connected with the UV lamp (4).
8. The UV-curing experimental facility for lining materials for pipeline rehabilitation as claimed in claim 4, wherein said time relay is electrically connected to a time accumulator (11) for accumulating a set time of the time relay.
9. The ultraviolet curing experimental facility for the lining material for pipeline rehabilitation as claimed in claim 1, wherein the power of the ultraviolet lamp is adjusted in the range of 0-2000W.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221437617.6U CN217646823U (en) | 2022-06-10 | 2022-06-10 | Ultraviolet light curing experimental equipment for lining material for pipeline repair |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221437617.6U CN217646823U (en) | 2022-06-10 | 2022-06-10 | Ultraviolet light curing experimental equipment for lining material for pipeline repair |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217646823U true CN217646823U (en) | 2022-10-25 |
Family
ID=83684974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221437617.6U Active CN217646823U (en) | 2022-06-10 | 2022-06-10 | Ultraviolet light curing experimental equipment for lining material for pipeline repair |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217646823U (en) |
-
2022
- 2022-06-10 CN CN202221437617.6U patent/CN217646823U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201866624U (en) | Intelligent artificial sun experiment system | |
| CN206320673U (en) | A kind of solar street light for being easy to repair | |
| CN206817353U (en) | A kind of theft-proof type solar energy street lamp | |
| CN217646823U (en) | Ultraviolet light curing experimental equipment for lining material for pipeline repair | |
| CN108443836A (en) | A kind of subway illumination movable lamp rack | |
| CN111579470A (en) | Simulation experiment device in asphalt aging process | |
| CN105824154B (en) | A kind of sealant solidification equipment and application method | |
| CN207077878U (en) | A kind of solidification equipment of CTP printing UVs ink | |
| CN218626432U (en) | Sulfur hexafluoride gas cylinder heating device | |
| CN202655211U (en) | LED UV (Light-Emitting Diode Ultraviolet) light curing system for LCD/OLED (Liquid Crystal Display/ Organic Light-Emitting Diode) module | |
| CN109668778B (en) | Use method of anti-bending electromagnetic self-healing experiment clamp for asphalt mixture | |
| CN212780422U (en) | Simulation experiment device in asphalt aging process | |
| CN206478582U (en) | One kind indicates underground lamp | |
| CN201885114U (en) | Street lamp | |
| CN206708904U (en) | A kind of removable street lamp easy to maintenance | |
| CN1818607A (en) | Light-radiation ageing device for road surface materials | |
| CN205227172U (en) | Novel solar street lamp | |
| CN1776103A (en) | Microwave heating clevice for repairing asphalt road surface | |
| CN208595504U (en) | A kind of building engineering construction scene lighting device | |
| CN221042129U (en) | Transformer substation with auxiliary function of illumination maintenance | |
| CN208964821U (en) | Carbon product immersion system | |
| CN208901180U (en) | A kind of high-performance long-acting Projecting Lamp | |
| CN203791172U (en) | Ultraviolet light curing equipment | |
| CN107314331A (en) | A kind of solar environment friendly monitors street lamp | |
| CN207146253U (en) | A kind of novel infrared sensing solar street light |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |