CN217625873U - Double-layer edge enclosing machine system - Google Patents
Double-layer edge enclosing machine system Download PDFInfo
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- CN217625873U CN217625873U CN202221351283.0U CN202221351283U CN217625873U CN 217625873 U CN217625873 U CN 217625873U CN 202221351283 U CN202221351283 U CN 202221351283U CN 217625873 U CN217625873 U CN 217625873U
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Abstract
The utility model relates to a double-deck surrounding edge machine system, the occupation space who exists in order to solve prior art is big, space, personnel utilization rate low scheduling problem, the technical scheme of adoption: comprises a lower layer processing assembly line and an upper layer processing assembly line which are arranged up and down, and is characterized in that the lower layer processing assembly line also comprises a lower layer output station, the upper layer processing assembly line also comprises an upper layer output station, the input end of the lower layer output station can be lifted, the output end of the upper layer output station can be descended, and the upper surface of the lower-layer conveying platform of the lower-layer output station and the upper surface of the upper-layer conveying platform of the upper-layer output station are positioned on the same inclined plane and inclined downwards towards the direction of an output end, so that the upper-layer output stations share the lower-layer output station. The method has the following effects: two surrounding edge processing lines which are arranged up and down are arranged at the original position where one processing line is arranged, so that the space utilization rate of the original factory building is doubled, a lower-layer output station is shared, and the space and personnel utilization rate is improved.
Description
Technical Field
The utility model relates to a surrounding edge machine system for processing mattress especially relates to a double-deck surrounding edge machine system.
Background
Because the length dimension and the width dimension of the mattress are relatively large, the mattress is laid on the edge surrounding machine system to process the edge surrounding of the mattress, after the edge surrounding of one surface is processed, the edge surrounding of different surfaces of the mattress needs to be processed by turning over the mattress, and when the mattress is turned over, at least a longitudinal space corresponding to the length dimension or the width dimension of the mattress is needed. Therefore, the mattress edge surrounding machine system has higher requirements on the area of a factory building and the height of the factory building. Moreover, the existing factory building can only be provided with one surrounding edge processing assembly line in the direction of the surrounding edge processing assembly line, and the space utilization rate is low.
In addition, different workers need to be configured at different stations of a surrounding edge processing line, so that the problem of more configuration requirements of the workers is solved, the improvement of the production rate is not facilitated, time and labor are consumed, and the waste of resources is caused.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provide a double-layer surrounding edge machine system, two surrounding edge processing flow lines which are arranged up and down are arranged at the position of one surrounding edge processing flow line direction, so that a surrounding edge processing flow line is additionally arranged on the basis that only one surrounding edge processing flow line can be arranged originally, the space utilization rate of the original factory building is doubled, personnel can simultaneously manage corresponding stations of the two flow lines at some stations, the personnel utilization rate is increased, the personnel configuration is reduced, the factory building cost and the labor cost are favorably saved, and the resource utilization rate is improved; meanwhile, the output station of the upper surrounding edge processing assembly line can descend, and the output station of the lower surrounding edge processing assembly line can ascend, so that the output station of the upper layer and the output station of the lower layer form an inclined conveying table board to output the mattress through the lower output station, and the output station of the common lower surrounding edge processing assembly line is utilized to avoid additional configuration of an output lifting mechanism to output the mattress, further reduce the configuration cost of equipment and be favorable for the space utilization rate of a factory building.
The above technical object of the present invention is achieved by the following technical solutions: the double-layer surrounding edge machine system comprises a lower layer processing assembly line and an upper layer processing assembly line which are arranged up and down, wherein the lower layer processing assembly line comprises a lower layer turning station and a lower layer surrounding edge processing station which are arranged along the direction of the assembly line; the upper processing assembly line includes upper surrounding edge processing station and upper upset station that sets up along the assembly line direction, its characterized in that lower floor's processing assembly line still includes lower floor's output station, upper strata processing assembly line still includes upper output station, but the input lifting of lower floor's output station the output of upper output station can descend, makes the upper surface of the lower floor's of lower floor's output station carry the platform with the upper surface of the upper strata of upper output station carries the platform is located same inclined plane to the downward sloping of output end direction, makes the sharing of upper output station the output station of lower floor.
In the position of a surrounding edge processing assembly line direction, set up two and be the surrounding edge processing assembly line of arranging from top to bottom, make originally only can set up a basis of surrounding edge processing assembly line, add a surrounding edge processing assembly line for the space utilization of original factory building has increased one time, and personnel can manage the corresponding station of two assembly lines simultaneously on some stations, increased personnel's utilization ratio, reduce personnel's configuration, be favorable to practicing thrift factory building cost and cost of labor, improve resource utilization.
Meanwhile, the output station of the upper surrounding edge processing assembly line can descend, and the output station of the lower surrounding edge processing assembly line can ascend, so that the output station of the upper layer and the output station of the lower layer form an inclined conveying table board to output the mattress through the lower output station, and the output station of the common lower surrounding edge processing assembly line is utilized to avoid additional configuration of an output lifting mechanism to output the mattress, further reduce the configuration cost of equipment and be favorable for the space utilization rate of a factory building.
As further improvement and supplement to the above technical scheme, the utility model discloses a following technical measure:
the lower floor's output station includes first support and first jack-up subassembly, the platform setting of carrying of lower floor is in the upper end of first support, the pin joint end pin joint of first jack-up subassembly is in on the first support, the flexible end pin joint of first jack-up subassembly is in carry the bench of lower floor, first jack-up subassembly stretches out and is used for jack-up, lifting the input of lower floor's transport platform, the shrink of first jack-up subassembly makes the input landing of lower floor's transport platform resets.
When the telescopic end of the first jacking assembly extends out, the lower conveying table is arranged in an inclined mode, the inclined upper conveying table and the inclined lower conveying table form an inclined plane which is spliced and located on the same inclined plane, and the mattress on the upper layer is output through the inclined plane.
Preferably, the first jacking assembly comprises at least two first cylinder assemblies, and the at least two first cylinder assemblies are respectively arranged on two sides of the lower layer conveying table. The at least two first jacking components can stably jack up the lower-layer conveying table, so that the table top of the lower-layer conveying table is always synchronous and at the same height.
Preferably, the first cylinder assembly is arranged in an inclined mode, the pivoting end of the first cylinder assembly is arranged corresponding to the output end of the lower layer conveying table, and the telescopic end of the first cylinder assembly is arranged away from the output end of the lower layer conveying table. The arrangement mode of the first cylinder assembly is as follows: the lower layer conveying table can be smoothly jacked up, the structure can be simplified and reasonable, and the working operation stability is good.
The upper layer output station at least has the following two schemes:
the first scheme is as follows: the upper output station comprises a second support and a second jacking assembly, the upper conveying table is arranged at the upper end of the second support, the pin joint end of the second jacking assembly is in pin joint with the second support, the telescopic end of the second jacking assembly is in pin joint with the upper conveying table, the second jacking assembly stretches out and is used for jacking and lifting the output end of the upper conveying table, so that the upper conveying table is horizontally arranged, and the second jacking assembly retracts to enable the output end of the upper conveying table to descend for sharing.
For the upper layer output station, the lifting direction of the upper layer output station and the lifting direction of the lower layer output station are in an opposite mode, and when the output end of the upper layer output station descends, the input end of the lower layer output station is lifted. When the output end of the upper output station is lifted and swung to be flat, the lower output station is lowered and swung to be flat.
The second scheme is as follows: the upper output station comprises a second support and a second jacking assembly, the output end of the upper conveying table is supported at the telescopic end of the second jacking assembly, the input end of the upper conveying table is pivoted on the support frame of the upper overturning station, the pivoting end of the second jacking assembly is pivoted on the second support, the second jacking assembly stretches out to support the output end of the upper conveying table, the upper conveying table is horizontally arranged, and the second jacking assembly retracts to enable the output end of the upper conveying table to descend for sharing.
Preferably, the second jack-up assembly includes at least two second cylinder groups disposed on both sides of the upper stage. The principle and movement pattern of the second jacking assembly is similar to the first jacking assembly.
Preferably, the second cylinder group is obliquely arranged, the pivoting end of the second cylinder group is arranged corresponding to the output end of the upper-layer conveying table, and the telescopic end of the second cylinder group is arranged away from the output end of the upper-layer conveying table.
As preferred, lower floor's flow direction of packaging line is still including setting up the lower floor input station in lower floor's upset station the place ahead, upper strata flow direction of packaging line is still including setting up the upper input station in upper upset station the place ahead, the place ahead of lower floor's input station and upper input station sets up an elevator, the elevator is used for right respectively lower floor's input station and upper input station input mattress.
The setting of lower floor's input station and upper input station is favorable to making the mattress steadily to get into on the upset station that corresponds smoothly and overturn on the one hand, falls out the assembly line and arouses the potential safety hazard from the upset station when avoiding unstable mattress to get into the upset station and overturn, is favorable to making the mattress in time wait for on the assembly line on the other hand, avoids the mattress on the assembly line to cut off, makes the assembly line work smoothly, raises the efficiency.
Meanwhile, the elevator can simultaneously input the mattress to the lower input station and the upper input station, so that the utilization rate of the elevator is improved, the number of the configured elevators is reduced, the production cost is saved, the occupied space is reduced, and the space utilization rate of a factory building is improved.
Preferably, the lower layer overturning station comprises a lower layer overturning conveying table, a first overturning mechanism, a second overturning mechanism and a third overturning mechanism, wherein the first overturning mechanism is used for enabling the lifting end of the lower layer overturning conveying table to fall or lift, the second overturning mechanism is matched with the lifting end of the overturning conveying table, and the third overturning mechanism is matched with the second overturning mechanism; the upper layer overturning station comprises an upper layer conveying table, an upper layer overturning mechanism and an overturning matching mechanism arranged at one end of the upper layer conveying table, the upper layer overturning mechanism is collected below the upper layer conveying table to enable the conveying table to complete conveying work, an overturning end of the upper layer overturning mechanism upwards overturns to overturn a mattress, and the overturning matching mechanism is used for abutting one end of the mattress and matching with an overturning pushing piece to complete overturning action.
The utility model discloses beneficial effect who has:
1. the position in a surrounding edge processing line direction sets up two surrounding edge processing lines that are arranged from top to bottom, makes originally only can set up a basis of surrounding edge processing line on, has add a surrounding edge processing line for the space utilization of original factory building has increased one time.
2. Personnel can manage corresponding stations of two assembly lines simultaneously on some stations, increase personnel's utilization ratio, reduce personnel's configuration, are favorable to practicing thrift factory building cost and cost of labor, improve resource utilization ratio.
3. The output station of the surrounding edge processing assembly line on the upper layer can descend, and the output station of the surrounding edge processing assembly line on the lower layer can ascend, so that the output station on the upper layer and the output station on the lower layer form an inclined conveying table board to output the mattress through the output station on the lower layer, and the output station of the surrounding edge processing assembly line on the common lower layer is utilized, so that an output lifting mechanism is prevented from being additionally configured to output the mattress, the configuration cost of equipment is further reduced, and the space utilization rate of a factory building is also facilitated.
4. The structure of the lower layer output station and the structure of the upper layer output station are ingenious and reasonable in design, and the work is stable and reliable.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure in which an upper output station and a lower output station related to the present invention are horizontal bodies.
Fig. 2 is a schematic three-dimensional structure diagram of the inclined upper output station and the inclined lower output station of the present invention.
Fig. 3 is a front view of the structure of fig. 1.
Fig. 4 is a schematic top view of the structure of fig. 2.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
The embodiment is as follows: as shown in fig. 1-4, the double-layer surrounding edge machine system comprises a lower layer processing assembly line 1 and an upper layer processing assembly line 2 which are arranged up and down, wherein the lower layer processing assembly line comprises a lower layer turning station 11 and a lower layer surrounding edge processing station 12 which are arranged along the assembly line direction; the upper layer processing assembly line comprises an upper layer surrounding edge processing station 21 and an upper layer overturning station 22 which are arranged along the assembly line direction.
Compared with the prior art, the main improvement of the technical scheme is as follows:
the lower floor's processing line still includes lower floor's delivery station 13, upper strata processing line still includes upper output station 23, but the input of lower floor's delivery station uplift the output of upper output station can descend, makes the upper surface of lower floor's delivery table 13-3 of lower floor's delivery station with the upper surface of upper strata delivery table 23-3 of upper output station is located same inclined plane to the downward sloping of output direction makes upper strata delivery station sharing the delivery station of lower floor.
The beneficial effects of the technical scheme are as follows: in the position of a surrounding edge processing assembly line direction, set up two and be the surrounding edge processing assembly line that arranges from top to bottom, make originally only can set up a basis of surrounding edge processing assembly line on, add a surrounding edge processing assembly line for the space utilization of original factory building has increased one time, and personnel can manage the corresponding station of two assembly lines simultaneously on some stations, increased personnel's utilization ratio, reduce personnel's configuration, be favorable to practicing thrift factory building cost and cost of labor, improve resource utilization.
The beneficial effects of this technical scheme still embody simultaneously: the output station of the surrounding edge processing line on the upper layer can descend, the output station of the surrounding edge processing line on the lower layer can be lifted up, the output station of the surrounding edge processing line on the upper layer and the output station on the lower layer form an inclined conveying table board to output the mattress through the output station on the lower layer, the output station of the surrounding edge processing line on the common lower layer is utilized, an output lifting mechanism is prevented from being additionally configured to output the mattress, the configuration cost of equipment is further reduced, and the space utilization rate of a factory building is also facilitated.
Further optimization is carried out on the lower layer output station 13, which is specifically embodied as follows:
the lower-layer output station comprises a first support 13-1 and a first jacking assembly 13-2, the lower-layer conveying table 13-3 is arranged at the upper end of the first support 13-1, the pivoting end of the first jacking assembly 13-2 is pivoted on the first support 13-1, the telescopic end of the first jacking assembly is pivoted on the lower-layer conveying table 13-3, the first jacking assembly extends out to jack and lift the input end of the lower-layer conveying table, and the first jacking assembly retracts to enable the input end of the lower-layer conveying table to fall and reset.
The principle of the lower layer output station 13 is as follows: when the telescopic end of the first jacking assembly 13-2 extends out, the lower layer conveying table 13-3 is obliquely arranged, the oblique lower layer conveying table 13-3 and the obliquely arranged upper layer conveying table 23-3 form an oblique plane which is spliced and positioned on the same oblique plane, and the mattress on the upper layer is output through the oblique plane. When the mattress on the upper layer conveying platform 23-3 is not required to be conveyed, the lower layer conveying platform 13-3 and the upper layer conveying platform 23-3 are horizontally arranged.
And (3) further optimizing the first jacking assembly:
the first jacking assembly comprises at least two first cylinder assemblies 13-2-1 which are respectively arranged on two sides of the lower layer conveying platform.
The two first jacking assemblies are arranged under the general condition, so that the use requirements can be met, the two first jacking assemblies can stably jack up the lower-layer conveying table, and the table top of the lower-layer conveying table is always synchronous and at the same height.
The first cylinder assembly is optimized in further detail:
the first cylinder assembly is obliquely arranged, the pivoting end 13-2-11 of the first cylinder assembly is arranged corresponding to the output end of the lower-layer conveying table, and the telescopic end 13-2-12 of the first cylinder assembly is arranged away from the output end of the lower-layer conveying table.
In the optimization scheme, the beneficial effects are as follows: the setting mode of first cylinder subassembly can jack up the lower floor smoothly promptly and carry the platform, can make the lower floor again and carry the platform level to place, and first cylinder subassembly simple structure, reasonable, work operating stability is good.
As will be explained further below with respect to the upper outfeed station 23-3, the upper outfeed station 23-3 has at least two versions which differ in the manner in which the upper conveying table is supported.
First version of the upper exit station 23-3:
the upper output station comprises a second support and a second jacking component 23-4, the upper conveying table is arranged at the upper end of the second support, the pin joint end of the second jacking component is in pin joint with the second support, the telescopic end of the second jacking component is in pin joint with the upper conveying table, the second jacking component stretches out and is used for jacking and lifting the output end of the upper conveying table, so that the upper conveying table is horizontally arranged, and the second jacking component retracts to enable the output end of the upper conveying table to descend and be used for sharing the lower conveying table.
The second optimization scheme of the upper output station comprises the following steps:
the upper output station comprises a second support and a second jacking component 23-3, the output end of the upper conveying table is supported by the telescopic end of the second jacking component, the input end of the upper conveying table is pivoted on the support frame of the upper overturning station, the pivoting end of the second jacking component is pivoted on the second support, the second jacking component stretches out and is used for supporting the output end of the upper conveying table, the upper conveying table is horizontally arranged, and the second jacking component retracts to enable the output end of the upper conveying table to descend and share the lower conveying table.
For the upper layer output station, the lifting direction of the upper layer output station and the lifting direction of the lower layer output station are in an opposite mode, and when the output end of the upper layer output station descends, the input end of the lower layer output station is lifted. When the output end of the upper output station is lifted and swung to be flat, the lower output station is lowered and swung to be flat.
Further preferably, the second cylinder assembly is configured as follows: the second jacking assembly comprises at least two second cylinder groups 23-2-1 which are respectively arranged at two sides of the upper layer conveying platform 23-3. The principle and the motion mode of the second jacking assembly are similar to those of the first jacking assembly, and further description is omitted for avoiding repeated description.
Still preferably, the second cylinder group 23-2-1 is arranged obliquely, the pivoting end 23-2-11 of the second cylinder group is arranged corresponding to the output end of the upper layer conveying platform, and the telescopic end 23-2-12 of the second cylinder group is arranged away from the output end of the upper layer conveying platform.
For the double-layer edge surrounding machine system, the lower layer processing assembly line and the upper layer processing assembly line can be optimized, and the method is specifically embodied as follows: lower floor's processing line is still including setting up the lower floor input station in lower floor's upset station the place ahead, upper strata processing line is still including setting up the upper input station in upper upset station the place ahead, the place ahead of lower floor's input station and upper input station sets up an elevator 3, the elevator is used for respectively right lower floor's input station and upper input station input mattress.
The setting of lower floor's input station and upper input station is favorable to making the mattress steadily to get into on the upset station that corresponds smoothly and overturn on the one hand, falls out the assembly line and arouses the potential safety hazard from the upset station when avoiding unstable mattress to get into the upset station and overturn, is favorable to making the mattress in time wait for on the assembly line on the other hand, avoids the mattress on the assembly line to cut off, makes the assembly line work smoothly, raises the efficiency.
Meanwhile, the elevator can simultaneously input the mattress to the lower input station and the upper input station, so that the utilization rate of the elevator is improved, the number of the configured elevators is reduced, the production cost is saved, the occupied space is reduced, and the space utilization rate of a factory building is improved.
The technical scheme is further supplemented and perfected as follows:
the lower layer overturning station further comprises a lower layer overturning conveying table, a first overturning mechanism, a second overturning mechanism and a third overturning mechanism, wherein the first overturning mechanism is used for enabling the lifting end of the lower layer overturning conveying table to descend or lift up, the second overturning mechanism is matched with the lifting end of the overturning conveying table, and the third overturning mechanism is matched with the second overturning mechanism; the upper layer overturning station comprises an upper layer conveying table, an upper layer overturning mechanism and an overturning matching mechanism arranged at one end of the upper layer conveying table, the upper layer overturning mechanism is collected below the upper layer conveying table to enable the conveying table to complete conveying work, an overturning end of the upper layer overturning mechanism upwards overturns to overturn a mattress, and the overturning matching mechanism is used for abutting one end of the mattress and matching with an overturning pushing piece to complete overturning action. This technical solution is fully disclosed in the patent application of the applicant's prior application, and is not further described herein in order to avoid redundancy.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. In the above embodiments, the present invention may be variously modified and changed. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The double-layer surrounding edge machine system comprises a lower layer processing assembly line and an upper layer processing assembly line which are arranged up and down, wherein the lower layer processing assembly line comprises a lower layer turning station and a lower layer surrounding edge processing station which are arranged along the assembly line direction; the upper processing assembly line includes upper surrounding edge processing station and upper upset station that sets up along the assembly line direction, its characterized in that lower floor's processing assembly line still includes lower floor's output station, upper strata processing assembly line still includes upper output station, but the input lifting of lower floor's output station the output of upper output station can descend, makes the upper surface of the lower floor's of lower floor's output station carry the platform with the upper surface of the upper strata of upper output station carries the platform is located same inclined plane to the downward sloping of output end direction, makes the sharing of upper output station the output station of lower floor.
2. The double-deck bordering machine system of claim 1, wherein said lower deck output station comprises a first support and a first jacking assembly, said lower deck conveying table is disposed at the upper end of said first support, the pivoting end of said first jacking assembly is pivoted to said first support, the telescopic end of said first jacking assembly is pivoted to said lower deck conveying table, said first jacking assembly extends out of the input end for jacking and raising said lower deck conveying table, and said first jacking assembly retracts to lower the input end of said lower deck conveying table to reset.
3. The double deckle system as set forth in claim 2, wherein said first jacking assembly includes at least two first cylinder assemblies disposed on opposite sides of said lower deck conveyor.
4. The double-deck berm system according to claim 3 wherein said first cylinder assembly is disposed at an angle, said first cylinder assembly pivotally connected end corresponding to said lower deck conveyor output end, said first cylinder assembly telescoping end disposed away from said lower deck conveyor output end.
5. The double-layer edge surrounding machine system according to claim 1, wherein the upper layer output station comprises a second support and a second jacking assembly, the upper layer conveying table is arranged at the upper end of the second support, the pivoting end of the second jacking assembly is pivoted on the second support, the telescopic end of the second jacking assembly is pivoted on the upper layer conveying table, the second jacking assembly extends out to jack up and lift the output end of the upper layer conveying table, so that the upper layer conveying table is horizontally arranged, and the second jacking assembly retracts to enable the output end of the upper layer conveying table to fall for sharing the lower layer conveying table.
6. The double-layer edge surrounding machine system according to claim 1, wherein the upper layer output station comprises a second support and a second jacking assembly, the output end of the upper layer conveying table is supported on the telescopic end of the second jacking assembly, the input end of the upper layer conveying table is pivoted on the support frame of the upper layer overturning station, the pivoting end of the second jacking assembly is pivoted on the second support, the second jacking assembly extends out to support the output end of the upper layer conveying table, so that the upper layer conveying table is horizontally arranged, and the second jacking assembly retracts to enable the output end of the upper layer conveying table to descend for sharing the lower layer conveying table.
7. The double deckle machine system in accordance with claim 5 or 6, wherein said second jacking assembly includes a second set of at least two cylinders disposed on either side of said upper deck.
8. The double-deck deckle system in accordance with claim 7, wherein said second cylinder bank is disposed at an angle, said pivotally connected end of said second cylinder bank being disposed in correspondence with the output end of said upper deck, said telescoping end of said second cylinder bank being disposed away from the output end of said upper deck.
9. The double-deck bordering machine system of claim 1, wherein said lower processing line further comprises a lower input station disposed in front of said lower turning station, said upper processing line further comprises an upper input station disposed in front of said upper turning station, a lifter is disposed in front of said lower input station and said upper input station, said lifter is used for inputting mattresses to said lower input station and said upper input station, respectively.
10. The double-deck bordering machine system of claim 1, wherein said lower deck turning station comprises a lower deck turning conveyor, a first turning mechanism for lowering or raising a lifting end of said lower deck turning conveyor, a second turning mechanism engaged with said lifting end of said turning conveyor, and a third turning mechanism engaged with said second turning mechanism; the upper layer overturning station comprises an upper layer conveying table, an upper layer overturning mechanism and an overturning matching mechanism arranged at one end of the upper layer conveying table, the upper layer overturning mechanism is collected below the upper layer conveying table to enable the conveying table to complete conveying work, the overturning end of the upper layer overturning mechanism overturns upwards to overturn a mattress, and the overturning matching mechanism is used for abutting one end of the mattress and matching with the overturning pushing piece to complete overturning.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221351283.0U CN217625873U (en) | 2022-05-27 | 2022-05-27 | Double-layer edge enclosing machine system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221351283.0U CN217625873U (en) | 2022-05-27 | 2022-05-27 | Double-layer edge enclosing machine system |
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| CN217625873U true CN217625873U (en) | 2022-10-21 |
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| CN202221351283.0U Active CN217625873U (en) | 2022-05-27 | 2022-05-27 | Double-layer edge enclosing machine system |
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