CN217618309U

CN217618309U - Full-automatic wire feeding device for production of welding materials

Info

Publication number: CN217618309U
Application number: CN202220396088.3U
Authority: CN
Inventors: 徐红莲; 祁东亚; 张安民
Original assignee: Danyang Baoying New Material Technology Co ltd
Current assignee: Cao Jie
Priority date: 2022-02-26
Filing date: 2022-02-26
Publication date: 2022-10-21
Anticipated expiration: 2032-02-26

Abstract

The utility model belongs to the technical field of wire drive feed unit, especially, be a full-automatic wire drive feed unit is used in welding material production, the power distribution box comprises a box body, be fixed with the baffle between the bottom inner wall of box and the top inner wall, the baffle separates into drive chamber and transport chamber with the inner space of box, the front of baffle is connected with two first bull sticks through the bearing rotation, the surface of first bull stick is all overlapped and is established and be fixed with the action wheel. The utility model discloses a set up L movable plate, adjustment mechanism, pointer, scale mark, second bull stick and follow the driving wheel, can adjust the action wheel and follow the distance between the driving wheel and the dynamics of compressing tightly to the welding wire according to the user demand of difference, the scale mark is convenient for the staff and is confirmed the numerical value of adjusting to can improve the device's commonality, through setting up infrared ray distance sensor, can the volume of surplus welding wire on the wire roller of real-time supervision infrared ray distance sensor the place ahead, so that the staff in time discovers and changes the wire roller.

Description

Full-automatic wire feeding device for production of welding materials

Technical Field

The utility model relates to a wire drive feed unit technical field specifically is a material production is with full-automatic wire drive feed unit.

Background

The wire feeding is an important operation link in the welding process, the traditional wire feeding method mostly adopts the fingers of a welder to twist the welding wire to complete the wire feeding process, the welder is very inconvenient in wire feeding operation, the automatic wire feeding device is an automatic wire feeding device which can continuously and stably feed the welding wire according to set parameters under the control of a microcomputer, and compared with manual wire feeding, the automatic wire feeding device is more convenient to use.

However, the distance between the two rollers of the conventional wire feeding device is fixed, so that welding wires with the same diameter can only be clamped, the application range is small, if welding wires with different types need to use different wire feeding devices, the cost is high, and if the welding wires in the wire feeding devices are used up, the conventional wire feeding devices cannot be monitored in time, and workers cannot replace the wire coils in time, so that the problem is solved by the fully-automatic wire feeding device for producing welding materials.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a weld material production with full-automatic wire drive feed unit has solved the problem that proposes in the above-mentioned background art.

(II) technical scheme

The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme:

the utility model provides a weld material production with full-automatic wire drive feed unit, includes the box, be fixed with the baffle between the bottom inner wall of box and the top inner wall, the baffle separates into drive chamber and transport chamber with the inner space of box, the front of baffle is rotated through the bearing and is connected with two first bull sticks, the surface of first bull stick is all overlapped and is established and is fixed with the action wheel, two the top of action wheel is provided with the L movable plate, the front of baffle is provided with the adjustment mechanism who is used for adjusting the L movable plate, the front of L movable plate is rotated through the bearing and is connected with two second bull sticks, the surface of second bull stick is all overlapped and is established and is fixed with from the driving wheel, the front of baffle is rotated through the bearing and is connected with the pivot, demountable installation has the silk roller in the pivot, install the drive assembly who is used for driving first bull stick and pivot in the drive chamber, the front of baffle is fixed with infrared ray distance sensor.

Furthermore, the adjusting mechanism comprises an L fixing plate fixed on the front face of the partition plate, the L moving plate is connected to the front face of the L fixing plate in a sliding mode, the middle of the top end of the L fixing plate is connected with a screw rod through threads, a knob is fixed to the top of the screw rod, and the bottom end of the screw rod is connected to the top of the L moving plate through a bearing in a rotating mode.

Furthermore, the front of the L-shaped fixed plate is symmetrically provided with T-shaped grooves, the back of the L-shaped movable plate is symmetrically fixed with T-shaped blocks, and the T-shaped blocks are respectively connected in the corresponding T-shaped grooves in a sliding manner.

Furthermore, a pointer is fixed on one side wall of the L-shaped moving plate, and scale marks are arranged on the front face of the partition plate.

Further, a side wall of the driving chamber is fixedly provided with an exhaust fan, and the other side wall of the driving chamber is provided with a ventilation opening at equal intervals.

Furthermore, the front of the box body is symmetrically hinged with a box door through a hinge, handles are fixed on the front of the box door, and four universal self-locking wheels are symmetrically fixed at the bottom of the box body.

Furthermore, wire grooves are formed in the middle of the driving wheel.

(III) advantageous effects

Compared with the prior art, the utility model provides a weld material production with full-automatic wire drive feed unit possesses following beneficial effect:

the utility model discloses, through setting up the L movable plate, adjustment mechanism, the pointer, the scale mark, the second bull stick and from the driving wheel, can adjust the action wheel and follow the distance between the driving wheel and the dynamics of compressing tightly to the welding wire according to the user demand of difference, the scale mark is convenient for the staff and is confirmed the numerical value of adjusting, thereby can improve the device's commonality, through setting up infrared ray distance sensor, the volume of remaining welding wire on can the real-time supervision infrared ray distance sensor the place ahead wire roller, so that the staff in time discovers and changes the wire roller, through setting up exhaust fan and vent, be convenient for dispel the heat to the drive chamber.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the box body of the present invention;

FIG. 3 is a schematic view of the structure of the enlarged box body at the position A of the present invention;

FIG. 4 is a schematic view of the T-shaped block of the present invention;

fig. 5 is a schematic view of the internal overlooking structure of the present invention.

In the figure: 1. a box body; 2. a partition plate; 3. a drive chamber; 4. a delivery chamber; 5. a first rotating lever; 6. a driving wheel; 7. moving the plate L; 8. an adjustment mechanism; 801. l fixing plate; 802. a screw; 803. a knob; 804. a T-shaped groove; 805. a T-shaped block; 9. a second rotating lever; 10. a driven wheel; 11. a rotating shaft; 12. a wire roller; 13. an infrared distance sensor; 14. a pointer; 15. scale lines; 16. an exhaust fan; 17. a vent; 18. a box door; 19. universal auto-lock wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

As shown in fig. 1, fig. 2, and fig. 3, an embodiment of the present invention provides a full-automatic wire feeding device for producing welding materials, including a box 1, a partition plate 2 is fixed between a bottom inner wall and a top inner wall of the box 1, the partition plate 2 partitions an inner space of the box 1 into a driving chamber 3 and a conveying chamber 4, a front surface of the partition plate 2 is rotatably connected with two first rotating rods 5 through bearings, a driving wheel 6 is sleeved on a surface of each first rotating rod 5, an L moving plate 7 is arranged above the two driving wheels 6, an adjusting mechanism 8 for adjusting the L moving plate 7 is arranged on the front surface of the partition plate 2, two second rotating rods 9 are rotatably connected on a front surface of each L moving plate 7 through bearings, a driven wheel 10 is sleeved on a surface of each second rotating rod 9, a front surface of the partition plate 2 is rotatably connected with a rotating shaft 11 through bearings, a wire roller 12 is detachably mounted on the rotating shaft 11, a driving assembly for driving the first rotating rods 5 and the rotating shaft 11 is mounted in the driving chamber 3, and an infrared distance sensor 13 is fixed on the front surface of the partition plate 2; to sum up, when the thickness of the welding wire to be conveyed is different, the adjusting mechanism 8 is operated to drive the L moving plate 7 to move up and down, the L moving plate 7 can drive the two second rotating rods 9 to move up and down, so as to drive the two driven wheels 10 to move up and down, when in use, the distance between the driving wheel 6 and the driven wheels 10 and the compression force of the welding wire can be adjusted according to different requirements, so as to improve the universality of the device, the driving assembly in the driving chamber 3 comprises a rotating rod motor and a rotating shaft motor, one end of each of the two first rotating rods 5 penetrates through the back surface of the partition plate 2 and is sleeved with a fixed chain wheel, the surfaces of the two chain wheels are meshed with chains, the output shaft of the rotating rod motor is fixedly connected with the end of one of the first rotating rod 5, one end of the rotating shaft 11 penetrates through the back surface of the partition plate 2 and is fixed with the output shaft of the rotating shaft motor, the rotating rod motor and the rotating shaft motor are simultaneously started, so that the welding wire can be conveyed out of the box 1, the infrared distance sensor 13 can detect the wire roller 12, and, when the infrared distance sensor 13 is close to the welding wire, the infrared distance sensor can be timely monitored, and the alarm control unit 12 can be sent to prompt a worker, so as the welding wire replacement of the welding wire, and the worker can make an alarm.

As shown in fig. 2 and 3, in some embodiments, the adjusting mechanism 8 includes an L fixing plate 801 fixed on the front surface of the partition board 2, the L moving plate 7 is slidably connected to the front surface of the L fixing plate 801, a screw 802 is connected to the middle of the top end of the L fixing plate 801 through a thread, a knob 803 is fixed on the top of the screw 802, the bottom end of the screw 802 is rotatably connected to the top of the L moving plate 7 through a bearing, and the screw 802 can be driven to rotate in the L fixing plate 801 by screwing the knob 803, so that the L moving plate 7 can be driven to move up and down.

As shown in fig. 3 and 4, in some embodiments, T-shaped grooves 804 are symmetrically formed in the front surface of the L fixing plate 801, T-shaped blocks 805 are symmetrically fixed to the back surface of the L moving plate 7, and the T-shaped blocks 805 are slidably connected in the corresponding T-shaped grooves 804 respectively, so that a limiting effect can be achieved in the process that the L moving plate 7 moves up and down.

As shown in fig. 3, in some embodiments, a pointer 14 is fixed on one side wall of the L-shaped moving plate 7, and the front surface of the partition plate 2 is provided with scale lines 15, so as to accurately control the distance between the driving wheel 6 and the driven wheel 10 when adjustment is required.

As shown in fig. 1 and 5, in some embodiments, an exhaust fan 16 is fixedly installed on one side wall of the driving chamber 3, ventilation openings 17 are equidistantly formed in the other side wall of the driving chamber 3, a driving component installed in the driving chamber 3 generates heat during operation, and the exhaust fan 16 can exhaust the heat in the driving chamber 3, so as to facilitate heat dissipation.

As shown in fig. 1, in some embodiments, the front surface of the box body 1 is symmetrically hinged to a box door 18 through a hinge, the front surfaces of the box doors 18 are both fixed with handles, the bottom of the box body 1 is symmetrically fixed with four universal self-locking wheels 19, the box door 18 facilitates replacement and installation of the wire rollers 12 and the like in the conveying chamber 4, and the universal self-locking wheels 19 facilitate movement of the box body 1.

As shown in fig. 3, in some embodiments, the middle of the driving wheel 6 is provided with a wire slot, so that the welding wire is stable during feeding.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a material production is with full-automatic wire drive feed unit, includes box (1), its characterized in that: be fixed with baffle (2) between the bottom inner wall of box (1) and the top inner wall, baffle (2) separate into drive chamber (3) and transport chamber (4) with the inner space of box (1), the front of baffle (2) is rotated through the bearing and is connected with two first bull stick (5), the surface of first bull stick (5) is all overlapped and is established and is fixed with action wheel (6), two the top of action wheel (6) is provided with L movable plate (7), the front of baffle (2) is provided with adjustment mechanism (8) that are used for adjusting L movable plate (7), the front of L movable plate (7) is rotated through the bearing and is connected with two second bull stick (9), the surface of second bull stick (9) is all overlapped and is established and is fixed with from driving wheel (10), the front of baffle (2) is rotated through the bearing and is connected with pivot (11), demountable installation has wire roller (12) on pivot (11), install the drive assembly that is used for driving first bull stick (5) and pivot (11) in drive chamber (3), the front of baffle (2) is fixed with distance sensor (13).

2. The full-automatic wire feeding device for producing the welding material according to claim 1, characterized in that: adjustment mechanism (8) are including fixing at positive L fixed plate (801) of baffle (2), L movable plate (7) sliding connection is in the front of L fixed plate (801), there is screw rod (802) at the top middle part of L fixed plate (801) through threaded connection, the top of screw rod (802) is fixed with knob (803), the top of connecting at L movable plate (7) is rotated through the bearing in the bottom of screw rod (802).

3. The full-automatic wire feeding device for producing the welding material according to claim 2, characterized in that: the front surface of the L fixing plate (801) is symmetrically provided with T-shaped grooves (804), the back surface of the L moving plate (7) is symmetrically fixed with T-shaped blocks (805), and the T-shaped blocks (805) are respectively connected in the corresponding T-shaped grooves (804) in a sliding mode.

4. The full-automatic wire feeding device for producing the welding material according to claim 1, characterized in that: a pointer (14) is fixed on one side wall of the L-shaped moving plate (7), and scale marks (15) are arranged on the front face of the partition plate (2).

5. The full-automatic wire feeding device for producing the welding material according to claim 1, characterized in that: a lateral wall fixed mounting of drive chamber (3) has exhaust fan (16), vent (17) have been seted up to another lateral wall equidistance of drive chamber (3).

6. The full-automatic wire feeding device for producing the welding material according to claim 1, characterized in that: the front of the box body (1) is symmetrically hinged with a box door (18) through hinges, handles are fixed on the front of the box door (18), and four universal self-locking wheels (19) are symmetrically fixed at the bottom of the box body (1).

7. The full-automatic wire feeding device for producing the welding material according to claim 1, characterized in that: wire grooves are formed in the middle of the driving wheel (6).