CN217585283U - Movable feeding and taking trolley furnace system for quenching - Google Patents
Movable feeding and taking trolley furnace system for quenching Download PDFInfo
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- CN217585283U CN217585283U CN202221744559.1U CN202221744559U CN217585283U CN 217585283 U CN217585283 U CN 217585283U CN 202221744559 U CN202221744559 U CN 202221744559U CN 217585283 U CN217585283 U CN 217585283U
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- 230000000171 quenching effect Effects 0.000 title claims abstract description 28
- 238000010791 quenching Methods 0.000 title claims abstract description 27
- 230000007704 transition Effects 0.000 claims description 6
- 230000000670 limiting effect Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract 1
- 239000011449 brick Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model discloses a movable feeding and taking trolley furnace system for quenching, which comprises a trolley furnace, wherein the front end of the trolley furnace is provided with a movable gantry rack; conveying the workpiece into a trolley furnace for heating through a translation workbench and a lifting workbench on a movable gantry rack, taking out the heated workpiece, quickly moving the workpiece to the upper part of an oil pool, and controlling the lifting workbench to lower the workpiece on a joist into the oil pool to finish quenching; the utility model provides a platform truck stove that exists among the prior art with the good back of work piece heating, need transport the work piece with the help of external equipment and carry out the oil bath quenching to the particular position, the process is complicated, wastes time and energy to and have enough to meet the need in-process to make the work piece expose in the air for a long time, calorific loss is big, causes the problem that the quenching is not up to standard, the utility model has the advantages of easy operation, the quenching is efficient, and work piece calorific loss is little, guarantees the effect of quenching quality.
Description
Technical Field
The utility model relates to a platform truck stove technical field that quenches specifically is a portable material platform truck stove system of sending is got for quenching.
Background
The trolley furnace is a national standard energy-saving periodic operation furnace, has an ultra-energy-saving structure, adopts composite fiber heat preservation, ultra-light high-strength micro-bead vacuum ball energy-saving bricks, is used for producing anti-falling bricks with 20-degree inclined wires, prevents workpieces from impacting the bricks at a furnace mouth, automatically seals the trolley and a furnace door, is integrated with a rail, does not need basic installation, and can be used after being placed on a horizontal ground. In the prior art, after a trolley furnace is heated to a set temperature, a workpiece is translated out from a flat trolley, and then the heated workpiece is transported into an oil pool by external transfer equipment for oil bath quenching treatment, so that the process is complex, and time and labor are wasted; in the process of turnover movement, the workpiece is exposed to air, so that the temperature is reduced, and the quenching effect is not ideal.
Disclosure of Invention
In order to solve the problems, oil bath quenching is performed immediately after heating, and a movable feeding and taking trolley furnace system for quenching is provided.
The utility model has the following concrete scheme: a portable material platform truck stove system of sending is got for quenching, including the platform truck stove, be equipped with the cantilever beam in a plurality of directional outsides on the platform truck stove inner wall, cantilever beam equidistance parallel arrangement, platform truck stove front end is equipped with the furnace gate, furnace gate the place ahead is equipped with movable portal frame, movable portal frame includes: the lifting device comprises a horizontal sliding rail, a translation workbench is connected to the horizontal sliding rail in a sliding manner, a vertical sliding rail is arranged on the translation workbench, a lifting workbench is connected to the vertical sliding rail in a sliding manner, a supporting beam corresponding to a cantilever beam is arranged at the front end of the lifting workbench, and the supporting beam and the cantilever beam are arranged in a staggered manner and do not interfere with each other; an oil pool is arranged below the movable gantry rack.
In one embodiment, the outlet end of the car-bottom furnace is provided with a door chute perpendicular to the horizontal plane, the furnace door is slidably connected with the door chute, the top of the car-bottom furnace is provided with a driving device, and the driving device comprises: the front end of an output shaft of the motor is in transmission connection with a roller, a lifting rope is arranged on the roller, an upright post is correspondingly arranged at the front end of the roller, a transition wheel rotationally connected with the upright post is arranged at the upper end of the upright post, and the lifting rope bypasses the transition wheel and is connected with the upper end of the furnace door.
In one embodiment, the roller is provided with two rollers which are arranged side by side coaxially, and the rollers are connected together through a coupling.
In one embodiment, a control platform is arranged on the translation workbench.
In one embodiment, the lifting platform can enable the joist to sink to a depth of less than 1.5 meters below the oil pool when the lifting platform descends.
In one embodiment, the lifting rope is a steel wire rope.
In one embodiment, the tail end of the horizontal sliding rail is provided with a limiting beam.
The utility model discloses an operating method: the method comprises the steps of placing a workpiece to be quenched on a joist, lifting a lifting workbench to enable the height of the joist to be higher than that of a cantilever beam in a trolley furnace, controlling the translation workbench to translate forwards until the workpiece is completely sent into the trolley furnace, controlling the lifting workbench to descend until the workpiece is placed on the cantilever beam, controlling the translation workbench to retreat, controlling a driving device to close a furnace door, opening the furnace door when the temperature of the workpiece is heated to a required temperature, taking out the workpiece by controlling the lifting workbench and the translation workbench of a movable gantry rack through the control console, moving the workpiece to be quenched to a position right above an oil bath, controlling the lifting workbench to descend to enable the workpiece on the joist to sink into the oil bath, and carrying out oil bath quenching.
The utility model discloses following beneficial effect has: the structure is simple, and the operation is convenient; the movable gantry rack can be controlled to quickly convey workpieces to be heated and quenched into the trolley furnace for heating, after the workpieces are heated, the workpieces are quickly taken out, the joist on the lifting platform is directly controlled to descend into the oil bath, the workpieces are directly immersed into the oil bath, oil bath quenching is quickly completed, the working efficiency is greatly improved, the heat loss of the workpieces exposed in the air is effectively avoided, and the quenching quality is effectively guaranteed.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a top view of FIG. 2;
in the figure: 1-trolley furnace, 2-cantilever beam, 3-furnace door, 301-door chute, 4-horizontal slide rail, 5-translation workbench, 501-vertical slide rail, 502-console, 6-lifting workbench, 601-joist, 7-oil pool, 8-driving device, 801-motor, 802-roller, 803-lifting rope, 804-upright column, 805-transition wheel, 806-coupler, 9-limit beam and 100-movable gantry rack.
Detailed Description
Referring to fig. 1-3, the mobile feeding and reclaiming trolley furnace system for quenching includes a trolley furnace 1, a plurality of cantilever beams 2 pointing to the outside are arranged on the inner wall of the trolley furnace 1, the cantilever beams 2 are arranged in parallel at equal intervals, a furnace door 3 is arranged at the front end of the trolley furnace 1, a mobile gantry 100 is arranged in front of the furnace door 3, and the mobile gantry 100 includes: the cantilever beam lifting device comprises a horizontal sliding rail 4, wherein a translation workbench 5 is connected onto the horizontal sliding rail 4 in a sliding manner, a vertical sliding rail 501 is arranged on the translation workbench 5, a lifting workbench 6 is connected into the vertical sliding rail 501 in a sliding manner, a supporting beam 601 corresponding to a cantilever beam 2 is arranged at the front end of the lifting workbench 6, and the supporting beam 601 and the cantilever beam 2 are arranged in a staggered manner and do not interfere with each other; an oil pool 7 is arranged below the movable gantry frame 100.
Specifically, because the position between the joist 601 and the cantilever beam 2 is staggered, when the joist 601 extends out of the lower part of the cantilever beam 2, the joist 601 directly passes through the gap area of the cantilever beam 2 in the upward movement process and does not interfere with the cantilever beam 2, so that the workpieces do not need to be turned in the feeding and taking processes, and the workpieces are always kept in the same state.
Further, in this embodiment, an outlet end of the car hearth furnace 1 is provided with a door chute 301 perpendicular to a horizontal plane, the furnace door 3 is slidably connected to the door chute 301, a driving device 8 is arranged at a top of the car hearth furnace 1, and the driving device 8 includes: the front end of an output shaft of the motor 801 is connected with a roller 802 in a transmission manner, a lifting rope 803 is arranged on the roller 802, a vertical column 804 is correspondingly arranged at the front end of the roller 802, a transition wheel 805 rotationally connected with the vertical column 804 is arranged at the upper end of the vertical column 804, and the lifting rope 803 bypasses the transition wheel 805 to be connected with the upper end of the oven door 3.
Further, in this embodiment, there are two rollers 802, the two rollers 802 are disposed side by side and coaxially, and the rollers 802 are connected together by a coupling 806.
Specifically, two lifting ropes 803 are synchronously driven by two rollers 802, so that the stability of the furnace door 3 in the ascending and descending process can be kept, the phenomenon of deflection is avoided, and the furnace door 3 is effectively prevented from being locked.
Further, in this embodiment, a console 502 is disposed on the translation table 5. Specifically, the translation workbench 5 and the lifting workbench 6 are operated by the console 502 to complete translation and lifting actions, that is, the joist 601 on the lifting workbench 6 can be controlled to complete feeding and taking operations, and the workpiece is placed in the oil bath 7 for oil bath quenching.
Further, in this embodiment, when the lifting table 6 descends, the joist 601 can be sunk to a depth of 1.5 meters or less below the oil pool 7.
In other words, it is necessary to ensure a sufficient lowering depth to completely submerge the workpiece into the oil bath 7, so as to avoid the situation that the workpiece is partially exposed, which results in incomplete quenching.
Further, in this embodiment, the lifting rope 803 is a steel wire rope.
Specifically, because furnace gate 3 is bulky, the quality is heavy, and it is high to adopt wire rope tensile strength, durable, great promotion job stabilization nature.
Further, in this embodiment, a limiting beam 9 is disposed at the end of the horizontal sliding rail 4.
Specifically, the limiting beam 9 can effectively prevent the translation workbench 5 from moving to the outer side, and the limiting effect is achieved.
The utility model discloses an operating method: the method comprises the steps of placing a workpiece to be quenched on a joist 601, lifting a lifting workbench 6 to enable the height of the joist 601 to be higher than that of a cantilever beam 2 in a trolley furnace 1, controlling a translation workbench 5 to translate forwards until the workpiece is completely fed into the trolley furnace 1, controlling the lifting workbench 6 to descend until the workpiece is placed on the cantilever beam 2, controlling the translation workbench 5 to retreat, controlling a driving device 8 to close a furnace door 3, opening the furnace door 3 when the temperature of the workpiece is heated to a required temperature, controlling the lifting workbench 6 and the translation workbench 5 of a movable gantry frame 100 to take out the workpiece, moving the workpiece to be quenched right above an oil bath 7, controlling the lifting workbench 6 to descend to enable the workpiece on the joist 601 to sink into the oil bath 7, carrying out oil bath quenching, and achieving simple and fast operation and avoiding the problem of temperature reduction in the workpiece transferring process.
Claims (7)
1. A material platform truck stove system is got to portable sending for quenching, including the platform truck stove, its characterized in that: be equipped with the cantilever beam of a plurality of directional outsides on the platform truck stove inner wall, cantilever beam equidistance parallel arrangement, platform truck stove front end is equipped with the furnace gate, furnace gate the place ahead is equipped with movable longmen rack, movable longmen rack includes: the lifting device comprises a horizontal sliding rail, a translation workbench is connected to the horizontal sliding rail in a sliding manner, a vertical sliding rail is arranged on the translation workbench, a lifting workbench is connected to the vertical sliding rail in a sliding manner, a supporting beam corresponding to a cantilever beam is arranged at the front end of the lifting workbench, and the supporting beam and the cantilever beam are arranged in a staggered manner and do not interfere with each other; an oil pool is arranged below the movable gantry rack.
2. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 1, wherein: the platform truck stove exit end is equipped with the door spout perpendicular with the horizontal plane, furnace gate and door spout sliding connection, platform truck stove top is equipped with drive arrangement, drive arrangement includes: the front end of an output shaft of the motor is in transmission connection with a roller, a lifting rope is arranged on the roller, an upright post is correspondingly arranged at the front end of the roller, a transition wheel rotationally connected with the upright post is arranged at the upper end of the upright post, and the lifting rope bypasses the transition wheel and is connected with the upper end of the furnace door.
3. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 2, wherein: the two rollers are arranged side by side and coaxially and are connected together through a coupler.
4. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 3, wherein: and a control console is arranged on the translation workbench.
5. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 4, wherein: and when the lifting workbench descends, the joist can sink to the depth of less than 1.5 meters below the oil pool.
6. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 5, wherein: the lifting rope is a steel wire rope.
7. The mobile reclaiming and feeding trolley furnace system for quenching as claimed in claim 6, wherein: and the tail end of the horizontal sliding rail is provided with a limiting beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221744559.1U CN217585283U (en) | 2022-07-08 | 2022-07-08 | Movable feeding and taking trolley furnace system for quenching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221744559.1U CN217585283U (en) | 2022-07-08 | 2022-07-08 | Movable feeding and taking trolley furnace system for quenching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217585283U true CN217585283U (en) | 2022-10-14 |
Family
ID=83533200
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221744559.1U Active CN217585283U (en) | 2022-07-08 | 2022-07-08 | Movable feeding and taking trolley furnace system for quenching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217585283U (en) |
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2022
- 2022-07-08 CN CN202221744559.1U patent/CN217585283U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Mobile feeding and retrieval trolley furnace system for quenching Granted publication date: 20221014 Pledgee: Hubei Daye Tailong Rural Bank Co.,Ltd. Lingxiang Branch Pledgor: Daye Fucheng Precision Casting Co.,Ltd. Registration number: Y2024980015681 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |