CN217553241U - Pressure transmission system of high-power sheet forming hydraulic press - Google Patents
Pressure transmission system of high-power sheet forming hydraulic press Download PDFInfo
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- CN217553241U CN217553241U CN202221032875.6U CN202221032875U CN217553241U CN 217553241 U CN217553241 U CN 217553241U CN 202221032875 U CN202221032875 U CN 202221032875U CN 217553241 U CN217553241 U CN 217553241U
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Abstract
The utility model relates to a hydraulic press technical field specifically is a pressure transmission system of high-power slab shaping hydraulic press, including the supporting disk, one side fixedly connected with forming table of supporting disk, one side fixedly connected with support frame of forming table, one side of support frame is provided with the pressure transmission component, the pressure transmission component includes the hydraulic press. The utility model has the advantages that: inside signal transmitter transmits pressure signal to signal receiver through wireless bluetooth, carry out the analysis to pressure data through the master controller, when pressure does not reach predetermined threshold value, main control does not give instruction, make equipment normally carry out the operation, after exceeding predetermined threshold value, the master controller will give instruction to the hydraulic press controller and make the ware control hydraulic press close, and send out the police dispatch newspaper through warning light controller control warning light, can in time transmit the pressure of hydraulic press, and safety control, the disability rate of reduction slab that can be very big.
Description
Technical Field
The utility model relates to a hydraulic press technical field, especially a pressure transmission system of high-power slab shaping hydraulic press.
Background
The sheet forming hydraulic press is a novel hydraulic special device, and is mainly used for high-density corrugated shallow drawing and forming of non-metal sheets, such as sheets of plate heat exchangers, hydrogen production electrode plates, silicon carbide plates and the like. The sheet forming hydraulic machine mainly comprises a host, a hydraulic control system, a cooling system and an electric control system, wherein the electric control system mainly completes automatic control of a sheet forming process. In industrial process control, relay contactor control systems cannot accomplish complex control modes. The PLC control system integrates a computer technology, an automatic control technology and a communication technology, has the advantages of strong anti-interference capability, flexible combination, simple and convenient programming, convenient maintenance and the like, can provide a very reliable control scheme for various automatic control equipment, and is one of the core equipment of the current industrial automatic control.
When the existing forming hydraulic machine is used, the stamping force of the hydraulic machine cannot be monitored and then transmitted, the sheet forming failure can be caused due to overlarge pressure, and the sheet forming efficiency can be influenced, so that the problem is solved by a pressure transmission system of the high-power sheet forming hydraulic machine.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a pressure transmission system of high-power slab shaping hydraulic press, effectively solved prior art's not enough.
The purpose of the utility model is realized through the following technical scheme: the utility model provides a pressure transmission system of high-power slab shaping hydraulic press, includes the supporting disk, one side fixedly connected with shaping table of supporting disk, one side fixedly connected with support frame of shaping table, one side of support frame is provided with the pressure transmission component, the pressure transmission component includes the hydraulic press, one side fixedly connected with lifter plate of hydraulic press, the bottom surface fixedly connected with cylindricality pressure sensor of lifter plate, one side fixedly connected with shaping plate of cylindricality pressure sensor, one side fixedly connected with signal transmitter of shaping plate, the top surface fixedly connected with master controller of lifter plate, the top surface fixedly connected with warning light of master controller, the side fixedly connected with signal receiver of master controller, one side of signal receiver is provided with the hydraulic press controller, one side of hydraulic press controller is provided with the warning light controller.
Optionally, the number of the supporting discs is a plurality, and the plurality of the supporting discs are symmetrically distributed on one side of the forming table.
Optionally, the number of the hydraulic presses is two, the two hydraulic presses are symmetrically distributed on one side of the support frame, when the sheet forming operation is performed, the forming hydraulic press needs to be moved to a working position firstly, then the instrument is checked, after the failure is detected, the sheet raw material is placed in the forming machine, and then the hydraulic press is started to drive the forming plate to move downwards and punch the raw material.
Optionally, the number of the cylindrical pressure sensors is a plurality of, a plurality of the cylindrical pressure sensors are symmetrically distributed on one side of the lifting plate, the cylindrical pressure sensors analyze the counter pressure in the stamping process, pressure signals are transmitted to the inside of the signal receiver through the signal transmitter through wireless bluetooth, pressure data are analyzed through the main controller, when the pressure does not reach a threshold value, the main controller does not send an instruction, the equipment can normally operate, after the preset threshold value is exceeded, the main controller sends an instruction to the hydraulic machine controller to enable the hydraulic machine controller to control the hydraulic machine to be closed, the alarm lamp is controlled to send an alarm through the alarm lamp controller, the pressure of the hydraulic machine can be timely transmitted and can be safely controlled, and the rejection rate of plates can be greatly reduced.
Optionally, the signal receiver and the signal transmitter perform data transmission through wireless bluetooth.
Optionally, a forming groove is formed in one side of the forming table, and the shape and the size of the forming groove are matched with those of the forming plate.
Optionally, the number of the warning lamps is several, and several linear arrays of the warning lamps are arranged on one side of the main controller.
The utility model has the advantages of it is following:
this pressure transmission system of high-power slab shaping hydraulic press, through the hydraulic press, the lifter plate, cylindricality pressure sensor, the shaping board, signal transmitter, signal receiver, the master controller, the hydraulic press controller, cooperation setting between warning light controller and the warning light, cylindricality pressure sensor will carry out analysis to the counterpressure among the stamping process, and transmit pressure signal to signal receiver inside through signal transmitter through wireless bluetooth, carry out analysis to pressure data through the master controller, when pressure does not reach the threshold value, main control does not give out the instruction, make equipment normally carry out the operation, after exceeding predetermined threshold value, the master controller will give out the instruction to the hydraulic press controller and make the ware control hydraulic press close, and send out the police dispatch newspaper through warning light controller control warning light, can in time transmit the pressure of hydraulic press, and safety control, can be very big reduction slab's disability rate.
Drawings
Fig. 1 is a schematic structural view of an assembly according to a first embodiment of the present invention;
fig. 2 is a schematic structural view of a forming table according to a first embodiment of the present invention;
fig. 3 is a schematic structural view of a pressure transmission member according to a first embodiment of the present invention;
fig. 4 is a schematic structural view of a pressure transmission flow chart according to a first embodiment of the present invention.
In the figure: 1-supporting plate, 2-forming table, 3-supporting frame, 4-pressure transmission member, 401-hydraulic press, 402-lifting plate, 403-column pressure sensor, 404-forming plate, 405-signal emitter, 406-main controller, 407-warning lamp, 408-signal receiver, 409-hydraulic press controller, 410-warning lamp controller and 5-forming groove.
Detailed Description
The invention will be further described with reference to the drawings, but the scope of the invention is not limited to the following.
The first embodiment is as follows: as shown in fig. 1 to 4, a pressure transmission system of a high-power sheet molding hydraulic machine comprises a supporting plate 1, one side of the supporting plate 1 is fixedly connected with a molding table 2, one side of the molding table 2 is fixedly connected with a supporting frame 3, one side of the supporting frame 3 is provided with a pressure transmission member 4, the pressure transmission member 4 comprises a hydraulic machine 401, one side of the hydraulic machine 401 is fixedly connected with a lifting plate 402, the bottom surface of the lifting plate 402 is fixedly connected with a cylindrical pressure sensor 403, one side of the cylindrical pressure sensor 403 is fixedly connected with a molding plate 404, one side of the molding plate 404 is fixedly connected with a signal transmitter 405, the top surface of the lifting plate 402 is fixedly connected with a main controller 406, the top surface of the main controller 406 is fixedly connected with an alarm lamp 407, the side surface of the main controller 406 is fixedly connected with a signal receiver 408, one side of the signal receiver 408 is provided with a hydraulic machine controller 409, and one side of the hydraulic machine controller 409 is provided with an alarm lamp controller 410.
As an optional technical solution of the utility model: the quantity of supporting disk 1 is a plurality of, and a plurality of supporting disk 1 symmetric distribution is in one side of forming table 2.
As an optional technical solution of the utility model: the number of hydraulic presses 401 is two, and two hydraulic presses 401 symmetric distribution are in one side of support frame 3, when carrying out the slab shaping operation, at first need move the shaping hydraulic press to operating position, inspect the instrument afterwards, after the inspection is trouble-free, place the slab raw and other materials in the shaping just 5 inside, open hydraulic press 401 afterwards and make it drive profiled sheeting 404 and move downwards and carry out the punching press to raw and other materials.
As an optional technical solution of the utility model: the number of the cylindrical pressure sensors 403 is several, several cylindrical pressure sensors 403 are symmetrically distributed on one side of the lifting plate 402, the cylindrical pressure sensors 403 analyze the counter pressure in the punching process, pressure signals are transmitted to the inside of the signal receiver 408 through the signal transmitter 405, pressure data are analyzed through the main controller 406, when the pressure does not reach a threshold value, the main controller 406 does not send an instruction, the equipment normally works, and when the preset threshold value is exceeded, the main controller 406 sends an instruction to the hydraulic machine controller 409 to control the hydraulic machine 401 to be closed, and the alarm lamp controller 410 controls the alarm lamp 407 to send an alarm.
As an optional technical solution of the utility model: the signal receiver 408 and the signal transmitter 405 perform data transmission through wireless bluetooth.
As an optional technical solution of the utility model: one side of the forming table 2 is provided with a forming groove 5, and the shape and the size of the forming groove 5 are matched with the shape and the size of the forming plate 404.
As an optional technical solution of the utility model: the number of warning lights 409 is several, and several warning lights 409 are linearly arrayed on one side of the master controller 406.
The working process of the utility model is as follows: when the utility model is used by a user,
s1: firstly, when the sheet forming operation is performed, the forming hydraulic press needs to be moved to a working position, then the instrument is checked, after the fault is detected, the sheet raw material is placed inside the forming machine 5, and then the hydraulic press 401 is started to drive the forming plate 404 to move downwards and punch the raw material.
S2: secondly, the cylindrical pressure sensor 403 analyzes the counter pressure during the punching process, transmits a pressure signal to the inside of a signal receiver 408 through wireless Bluetooth by a signal transmitter 405, and analyzes pressure data by a main controller 406.
S3: finally, when the pressure does not reach the threshold, the main controller 406 does not give an instruction to normally operate the apparatus, and when the predetermined threshold is exceeded, the main controller 406 gives an instruction to the hydraulic machine controller 409 to control the hydraulic machine 401 to be turned off, and controls the alarm lamp 407 to give an alarm through the alarm lamp controller 410.
Example two: the utility model provides a pressure transmission system of high-power slab shaping hydraulic press, including supporting disk 1, one side fixedly connected with shaping table 2 of supporting disk 1, one side fixedly connected with support frame 3 of shaping table 2, one side of support frame 3 is provided with pressure transmission member 4, pressure transmission member 4 includes hydraulic press 401, one side fixedly connected with lifter plate 402 of hydraulic press 401, the bottom surface fixedly connected with cylindricality pressure sensor 403 of lifter plate 402, one side fixedly connected with shaping plate 404 of cylindricality pressure sensor 403, one side fixedly connected with signal transmitter 405 of shaping plate 404, the top surface fixedly connected with master controller 406 of lifter plate 402, the top surface fixedly connected with warning light 407 of master controller 406, the side fixedly connected with signal receiver 408 of master controller 406, one side of signal receiver 408 is provided with hydraulic press controller 409, one side of hydraulic press controller 409 is provided with warning light controller 410.
The working process of the utility model is as follows: when the utility model is used by a user,
the cylindrical pressure sensor 403 analyzes the counter pressure in the stamping process, a pressure signal is transmitted to the inside of the signal receiver 408 through the data transmission line by the signal transmitter 405, the pressure data is analyzed through the main controller 406, when the pressure does not reach a threshold value, the main controller 406 does not send an instruction, the equipment normally operates, after the preset threshold value is exceeded, the main controller 406 sends an instruction to the hydraulic machine controller 409 to control the hydraulic machine 401 to be closed, the alarm lamp controller 410 controls the alarm lamp 407 to send an alarm, the pressure of the hydraulic machine 401 can be transmitted in time and safety control is conducted, the rejection rate of the plate pieces can be greatly reduced, compared with the first embodiment, the second embodiment replaces the transmission mode between the signal transmitter 405 and the signal receiver 408 with data line transmission, and the stability of data transmission can be improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A pressure transmission system of a high-power sheet forming hydraulic machine is characterized in that: including supporting disk (1), one side fixedly connected with moulding platform (2) of supporting disk (1), one side fixedly connected with support frame (3) of moulding platform (2), one side of support frame (3) is provided with pressure transmission component (4), pressure transmission component (4) include hydraulic press (401), one side fixedly connected with lifter plate (402) of hydraulic press (401), bottom surface fixedly connected with cylindricality pressure sensor (403) of lifter plate (402), one side fixedly connected with moulding plate (404) of cylindricality pressure sensor (403), one side fixedly connected with signal transmitter (405) of moulding plate (404), top surface fixedly connected with master controller (406) of lifter plate (402), the top surface fixedly connected with warning light (407) of master controller (406), side fixedly connected with signal receiver (408) of master controller (406), one side of signal receiver (408) is provided with hydraulic press controller (409), one side of hydraulic press controller (409) is provided with siren (410).
2. The pressure transmission system of a high power sheet forming hydraulic machine as claimed in claim 1, wherein: the number of the supporting discs (1) is a plurality, and the supporting discs (1) are symmetrically distributed on one side of the forming table (2).
3. The pressure transmission system of a high power sheet forming hydraulic machine as claimed in claim 1, wherein: the number of the hydraulic machines (401) is two, and the two hydraulic machines (401) are symmetrically distributed on one side of the support frame (3).
4. The pressure transmission system of a high power sheet forming hydraulic machine as claimed in claim 1, wherein: the number of the cylindrical pressure sensors (403) is a plurality, and the plurality of cylindrical pressure sensors (403) are symmetrically distributed on one side of the lifting plate (402).
5. The pressure transmission system of a high power sheet forming hydraulic machine as claimed in claim 1, wherein: the signal receiver (408) and the signal transmitter (405) carry out data transmission through wireless Bluetooth.
6. The pressure transmission system of a high power sheet forming hydraulic press as claimed in claim 1, wherein: one side of the forming table (2) is provided with a forming groove (5), and the shape and the size of the forming groove (5) are matched with those of the forming plate (404).
7. The pressure transmission system of a high power sheet forming hydraulic machine as claimed in claim 1, wherein: the number of the alarm lamps (407) is several, and several alarm lamps (407) are linearly arrayed on one side of the main controller (406).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221032875.6U CN217553241U (en) | 2022-04-29 | 2022-04-29 | Pressure transmission system of high-power sheet forming hydraulic press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221032875.6U CN217553241U (en) | 2022-04-29 | 2022-04-29 | Pressure transmission system of high-power sheet forming hydraulic press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217553241U true CN217553241U (en) | 2022-10-11 |
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ID=83472122
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221032875.6U Active CN217553241U (en) | 2022-04-29 | 2022-04-29 | Pressure transmission system of high-power sheet forming hydraulic press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217553241U (en) |
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2022
- 2022-04-29 CN CN202221032875.6U patent/CN217553241U/en active Active
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