CN217513025U - LED lamp pearl tinning mechanism - Google Patents
LED lamp pearl tinning mechanism Download PDFInfo
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- CN217513025U CN217513025U CN202221604175.XU CN202221604175U CN217513025U CN 217513025 U CN217513025 U CN 217513025U CN 202221604175 U CN202221604175 U CN 202221604175U CN 217513025 U CN217513025 U CN 217513025U
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Abstract
The utility model discloses a LED lamp bead tinning mechanism, which comprises a conveying component, wherein a dust removing body, a tinning component, a detecting body and a sorting component are arranged on the conveying component in a matching way from left to right, the tinning component comprises a mechanical arm, a tinning welding gun and a welding auxiliary agent discharging component which is matched with the tinning welding gun are arranged on the end part positioning part of the mechanical arm, a detection probe is arranged on the detecting body, the conveying component comprises a conveying belt for placing a workpiece, the detection probe is positioned right above the conveying belt, the sorting component comprises an installation support, the installation support comprises two installation supports and stretches across the front end and the rear end of the right side of the conveying component, a material guiding component is arranged between the upper ends of the installation supports, the material guiding component comprises an electric sliding rail and a sliding part which is slidably installed on the electric sliding rail, the device can realize the automatic tinning operation of the workpiece, and after tinning, the tin coating part can be detected, defective products and good products are sorted, and the overall using effect is guaranteed.
Description
Technical Field
The utility model belongs to the technical field of LED lamp pearl processing, specifically be a LED lamp pearl tinning machine constructs.
Background
The basic structure of the LED is an electroluminescent semiconductor material chip, the field relates to the production of daily household appliances and machinery such as mobile phones, table lamps, household appliances and the like, and at present, in the processing process of the LED, the tin coating operation is required to be carried out on a circuit board.
At present current tinning equipment needs artifical one hand to take the tin silk, and one hand is taken welder and is carried out the tinning operation, need consume a large amount of manpowers, when going on the tin through the manual work moreover, the problem too much or too little of tinning appears easily for holistic tinning precision is not high, in order to solve above problem, has proposed a LED lamp pearl tinning mechanism.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: in order to solve the problem provided above, a tin applying mechanism for an LED lamp bead is provided.
The utility model adopts the technical scheme as follows: a tin applying mechanism for LED lamp beads comprises a conveying assembly, wherein a dust remover body, a tin applying assembly, a detection body and a sorting assembly are arranged on the conveying assembly in a matched mode from left to right;
the tin feeding assembly comprises a mechanical arm, and a tin feeding welding gun and a welding auxiliary agent discharging assembly matched with the tin feeding welding gun are arranged on the positioning part of the end part of the mechanical arm;
the detection machine body is provided with a detection probe, the conveying assembly comprises a conveying belt for placing a workpiece, and the detection probe is positioned right above the conveying belt;
the sorting assembly comprises two mounting brackets which stretch across the front end and the rear end of the right side of the conveying assembly, and a material guide assembly is mounted between the upper ends of the mounting brackets;
the material guide assembly comprises an electric slide rail and a sliding part which is slidably arranged on the electric slide rail.
In a preferred embodiment, a mounting transverse plate is mounted on one side of the sliding part, a cylinder assembly is mounted at the lower end of the mounting transverse plate, and a vacuum suction cup is mounted at the end part of the cylinder assembly in a matched manner.
In a preferred embodiment, the upper end of the vacuum adsorption sucker is connected with a vacuum pump through an air pipe, the vacuum pump is installed on an installation transverse plate, and a plurality of groups of workpiece placing assemblies are installed on the conveying belt in a matched mode.
In a preferred embodiment, the workpiece placing assembly comprises a workpiece placing groove, a silica gel pad is bonded on the inner wall of the workpiece placing groove, a workpiece is placed on the silica gel pad, and a dust collection cover is arranged right above the left side of the conveyor belt of the dust remover body.
In a preferred embodiment, the dust hood is connected with a dust collection box communicated with the dust collector body, a dust suction pump is arranged at the joint of the dust hood and the dust collection box, two ends of the electric slide rail are respectively connected with mounting plates, and the mounting plates are arranged on the mounting bracket.
In a preferred embodiment, the bottom of the mechanical arm is mounted on a precision electric rotating table, and the detection machine body is provided with a control panel.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
1. the utility model discloses in, this device has wholly realized autoloading, automatic tinning, automated inspection and has added functions such as automatic sorting, wholly accomplishes automatic tinning operation through the arm, and whole tinning is stable, has guaranteed the effect of tinning, has guaranteed holistic tinning speed simultaneously.
2. The utility model discloses in, after last tin, detect through test probe to the defective products that probably appear, then inhale the defective products through the vacuum adsorption sucking disc, then drive the defective products through the slider and move into the defective products and place the part, accomplish the letter sorting operation of defective products and yields, guaranteed holistic result of use.
Drawings
Fig. 1 is a schematic overall plan view of the present invention;
fig. 2 is a schematic three-dimensional structure diagram of the material guiding assembly of the present invention;
fig. 3 is a sectional view of the workpiece placing assembly of the present invention.
The labels in the figure are: 1-conveying component, 2-workpiece placing component, 21-workpiece, 22-workpiece placing groove, 23-silica gel pad, 3-dust collecting box, 4-dust remover body, 5-welding auxiliary agent discharging component, 6-mechanical arm, 7-tinning welding gun, 8-detection body, 9-detection probe, 10-vacuum pump, 11-material guiding component, 111-sliding part, 112-electric sliding rail, 113-mounting plate, 12-vacuum adsorption sucker, 13-mounting bracket and 14-cylinder component.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1-3, an LED lamp bead tinning mechanism comprises a conveying assembly 1, a dust remover body 4, a tinning assembly, a detection body 8 and a sorting assembly tinning assembly which are arranged on the conveying assembly 1 in a matched mode from left to right comprise a mechanical arm 6, a tinning welding gun 7 and a welding auxiliary agent discharging assembly 5 which are used in a matched mode are arranged on the positioning portion of the end portion of the mechanical arm 6, the mechanical arm 6 can drive the tinning welding gun 7 to move to a desired position, then the automatic tinning operation is completed through the matching of the tinning welding gun 7 and the welding auxiliary agent discharging assembly 5, and the stability of tinning is guaranteed.
The detection machine body 8 is provided with a detection probe 9, the conveying assembly 1 comprises a conveying belt for placing workpieces, the detection probe 9 is positioned right above the conveying belt, images of tin-coating parts are collected through the detection probe 9, and detection operation is carried out on the workpieces 22 after tin coating.
The sorting assembly comprises two mounting brackets 13, the two mounting brackets 13 stretch across the front end and the rear end of the right side of the conveying assembly 1, the material guiding assembly 11 is mounted between the upper ends of the mounting brackets 13, the material guiding assembly 11 comprises an electric sliding rail 112 and a sliding part 111 slidably mounted on the electric sliding rail 112, and the workpieces 22 can be moved into a defective product placing part or a non-defective product placing part through the cooperation of the sliding part 111 on the electric sliding rail 112.
The defective product placing part or the good product placing part is located in front of and behind the vacuum suction cup 12, and the moving track of the vacuum suction cup 12 can reach the position of the defective product placing part or the good product placing part.
In this embodiment, the installation diaphragm is installed to one side of slider 111, cylinder assembly 14 is installed to the lower extreme of installation diaphragm, vacuum adsorption sucking disc 12 is installed in the tip cooperation of cylinder assembly 14, vacuum adsorption sucking disc 12's upper end is connected with vacuum pump 10 through the trachea, cylinder assembly 14 descends, drive vacuum adsorption sucking disc 12 and remove to work piece 21 top, suck up work piece 21 through vacuum adsorption sucking disc 12, remove corresponding part of placing, vacuum pump 10 installs on the installation diaphragm, the cooperation is installed on the conveyer belt and is placed subassembly 2 to the multiunit work piece.
In this embodiment, the workpiece placing assembly 2 includes the workpiece placing groove 22, the silica gel pad 23 is bonded on the inner wall of the workpiece placing groove 22, the workpiece can be positioned through the workpiece placing groove 22, the tinning effect is guaranteed, the workpiece 21 is placed on the silica gel pad 23, and the dust collector body 4 is arranged right above the left side of the conveying belt and is provided with the dust hood.
In this embodiment, the dust collecting box 3 that communicates on suction hood and the dust remover body 4 is connected, and suction hood and dust collecting box 3 junction are equipped with the dust absorption pump, and the both ends of electronic slide rail 112 are connected with mounting panel 113 respectively, and mounting panel 113 sets up on installing support 13, and the dust absorption pump work can be through suction hood with the dust in inhaling dust collecting box 3, collect the processing to the dust, alright can accomplish the dust removal operation of the dust that probably falls into on the work piece.
Wherein there is a cleaning door at the outer end of the dust collecting box 3 through a hinge, and the cleaning door can be opened to clean the dust inside.
In this embodiment, the bottom of arm 6 is installed on accurate electric rotary table, detects and is equipped with control panel on the organism 8, can drive arm 6 through accurate electric rotary table and carry out the rotation operation, and wherein, arm 6 wholly is six arms, when going on the operation of going on tin, and the degree of freedom is high, has guaranteed the stability of whole tin.
This device is when using, at first whole external power supply, put into the work piece standing groove 22 on the conveyor components 1 through the preceding stage with the work piece in, then drive the work piece through conveyor components 1 and transmit backward, at the in-process of transmission, the dust that probably falls into on with the work piece through the suction hood is siphoned away, the last tin effect in later stage has been guaranteed, then reach the below of going up the tin subassembly, can drive tin welding gun 7 through arm 6 and remove to the position of wanting, then through tin welding gun 7 and welding auxiliary agent discharge assembly 5's cooperation, accomplish automatic tin feeding operation.
After the tinning is finished, the tinning part is discharged into the position right below the detection machine body 8, images of the tinning part are collected through the detection probe 9 (a detection program commonly used in the prior art), when the tinning part exceeds or is smaller than a set tinning range, the tinning part is divided into defective products, after backward transmission, the defective products are sucked up through the vacuum adsorption sucker 12, then the defective products are driven to move into the defective product placing part through the sliding part 111, and when the defective products are produced, the defective products are moved into the defective products placing part.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of the present invention.
Claims (6)
1. The utility model provides a LED lamp pearl tinning machine constructs, includes transport assembly (1), its characterized in that: the conveying assembly (1) is provided with a dust remover body (4), a tinning assembly, a detection body (8) and a sorting assembly in a matched manner from left to right;
the tinning assembly comprises a mechanical arm (6), wherein a tinning welding gun (7) and a welding aid discharging assembly (5) matched with the tinning welding gun are installed at the end part positioning part of the mechanical arm (6);
the detection machine body (8) is provided with a detection probe (9), the conveying assembly (1) comprises a conveying belt for placing a workpiece, and the detection probe (9) is positioned right above the conveying belt;
the sorting assembly comprises two mounting brackets (13), the two mounting brackets (13) stretch across the front end and the rear end of the right side of the conveying assembly (1), and a material guide assembly (11) is mounted between the upper ends of the mounting brackets (13);
the material guiding assembly (11) comprises an electric sliding rail (112) and a sliding part (111) which is slidably mounted on the electric sliding rail (112).
2. The LED lamp bead tinning mechanism of claim 1, characterized in that: an installation transverse plate is installed on one side of the sliding piece (111), an air cylinder assembly (14) is installed at the lower end of the installation transverse plate, and a vacuum adsorption sucker (12) is installed at the end portion of the air cylinder assembly (14) in a matched mode.
3. The LED lamp bead tinning mechanism of claim 2, characterized in that: the upper end of the vacuum adsorption sucker (12) is connected with a vacuum pump (10) through an air pipe, the vacuum pump (10) is installed on the installation transverse plate, and a plurality of groups of workpiece placing assemblies (2) are installed on the conveying belt in a matched mode.
4. The LED lamp bead tinning mechanism of claim 3, characterized in that: the workpiece placing assembly (2) comprises a workpiece placing groove (22), a silica gel pad (23) is bonded to the inner wall of the workpiece placing groove (22), a workpiece (21) is placed on the silica gel pad (23), and a dust collection cover is arranged right above the left side of the conveying belt of the dust remover body (4).
5. The LED lamp bead tinning mechanism of claim 4, wherein: the dust hood is connected with a dust collection box (3) communicated with the dust collector body (4), a dust collection pump is arranged at the joint of the dust hood and the dust collection box (3), two ends of the electric slide rail (112) are respectively connected with a mounting plate (113), and the mounting plate (113) is arranged on a mounting bracket (13).
6. The LED lamp bead tinning mechanism of claim 1, characterized in that: the bottom of the mechanical arm (6) is installed on the precise electric rotating table, and a control panel is arranged on the detection machine body (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221604175.XU CN217513025U (en) | 2022-06-24 | 2022-06-24 | LED lamp pearl tinning mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221604175.XU CN217513025U (en) | 2022-06-24 | 2022-06-24 | LED lamp pearl tinning mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217513025U true CN217513025U (en) | 2022-09-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221604175.XU Active CN217513025U (en) | 2022-06-24 | 2022-06-24 | LED lamp pearl tinning mechanism |
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| Country | Link |
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| CN (1) | CN217513025U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117233656A (en) * | 2023-11-16 | 2023-12-15 | 深圳市零奔洋光电股份有限公司 | Detection device before sealing of LED lamp tube |
-
2022
- 2022-06-24 CN CN202221604175.XU patent/CN217513025U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117233656A (en) * | 2023-11-16 | 2023-12-15 | 深圳市零奔洋光电股份有限公司 | Detection device before sealing of LED lamp tube |
| CN117233656B (en) * | 2023-11-16 | 2024-02-27 | 深圳市零奔洋光电股份有限公司 | Detection device before sealing of LED lamp tube |
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