CN217418139U - Portable insulator replacer - Google Patents
Portable insulator replacer Download PDFInfo
- Publication number
- CN217418139U CN217418139U CN202220686300.XU CN202220686300U CN217418139U CN 217418139 U CN217418139 U CN 217418139U CN 202220686300 U CN202220686300 U CN 202220686300U CN 217418139 U CN217418139 U CN 217418139U
- Authority
- CN
- China
- Prior art keywords
- oil
- hydraulic cylinder
- rod
- cylinder
- rod hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000012212 insulator Substances 0.000 title claims abstract description 26
- 239000003921 oil Substances 0.000 claims abstract description 38
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000010276 construction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 238000005191 phase separation Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
Images
Abstract
The utility model discloses a portable insulator replacer, which comprises a power device and an execution device which are separated; in the actuating device, a clamp is connected to the top of a piston rod of a single-rod hydraulic cylinder; the cylinder bottom of the single-rod hydraulic cylinder is connected to the fixed support through two connecting devices; oil ports are formed in two ends of a cylinder body of the single-rod hydraulic cylinder and used for being connected with a reversing valve, and meanwhile, a pressure sensor is arranged on the cylinder body and used for observing the pressure in the single-rod hydraulic cylinder in real time; in the power device, a motor drives a hydraulic pump to pump out hydraulic oil in an oil tank, the hydraulic oil is distributed by a reversing valve and conveyed to the left side and the right side of a single-rod hydraulic cylinder through oil pipes. The utility model relates to a device is changed to insulator that light in weight, small, output is big, high altitude construction danger coefficient is little.
Description
Technical Field
The utility model belongs to the technical field of transmission line equipment overhauls, especially, relate to a portable insulator is more changed ware.
Background
At present, in the aspect of insulator replacement operation on a power transmission line, an operation mode of manually tightening a chain block to replace an insulator is generally adopted. The traditional replacement method needs a maintainer to carry tools such as a hand-operated hoist, a lifting rope, a tension band, a wire tightener and the like to climb to the position of the pillar for replacement. Firstly, the tightener is placed on the circuits at two ends of the insulator, then one end of the lever block is connected with the pillar, and the other end of the lever block is connected with the tightener. The circuit is tightened by continuously tightening the lever block. The force of 30000N is generally required to meet the replacement requirement, so that the physical strength of a replacer is a great test. And after the replacement is finished, the circuit is loosened again, and the lever block and the related equipment are taken down. The whole process takes about 20 minutes and is very labor intensive. The traditional replacement method not only takes a long time, but also is a great challenge for the physical strength of the maintainers.
SUMMERY OF THE UTILITY MODEL
For solving above-mentioned technical problem, satisfy light in weight, small, output is big, the little design demand of high altitude construction danger coefficient, the utility model provides a portable insulator is more changed the ware.
The utility model discloses a portable insulator changer, power device and executive device including the phase separation.
In the actuating device, a clamp is connected to the top of a piston rod of a single-rod hydraulic cylinder; the cylinder bottom of the single-rod hydraulic cylinder is connected to the fixed support through two connecting devices; oil ports are formed in two ends of a cylinder body of the single-rod hydraulic cylinder and used for being connected with a reversing valve, and meanwhile, a pressure sensor is arranged on the cylinder body and used for observing the pressure in the single-rod hydraulic cylinder in real time.
In the power device, a motor drives a hydraulic pump to pump out hydraulic oil in an oil tank, the hydraulic oil is distributed by a reversing valve and conveyed to the left side and the right side of a single-rod hydraulic cylinder through oil pipes.
Furthermore, the fixture is detachable, is "O" type outward appearance for turn-buckle on interconnecting link.
Furthermore, the fixed support is detachable and is used for being connected with a support of the power transmission line.
Furthermore, a piston rod of the single-rod hydraulic cylinder is provided with a guide sleeve.
Furthermore, an overflow valve is arranged on an oil pipe between the hydraulic pump and the reversing valve.
Further, the connection between each part of the actuating device is a threaded connection.
The utility model has the advantages of:
the utility model discloses a split type structure can be through the control to micro motor and oil pump, realizes the control to pneumatic cylinder and piston rod, reaches the tensile purpose of output. Meanwhile, the feeding speed can be changed through the adjustment of the output of the motor, and the feeding device is convenient and fast. Compare with traditional lever block change, the utility model discloses reduce weight, practiced thrift physical power, improved change efficiency. Compared with the traditional hydraulic equipment, the micro motor greatly reduces the volume and the weight and is more portable. Compared with the traditional manual replacement, the hydraulic device generates higher power and can automatically realize overload protection, which cannot be realized by electric transmission and mechanical transmission devices. The insulator mounting mode to different structures can also set up the clamping device of different shapes, has satisfied the practicality of equipment. Meanwhile, the pressure sensor is arranged on the hydraulic cylinder, so that a user can monitor pressure data in the cylinder in real time, the oil quantity is controlled more accurately, the working efficiency is improved, and energy is saved. And safety accidents can be effectively prevented, and accidents caused by overhigh pressure in the cylinder can be prevented. A portable insulator changer is a device with light weight, small volume, large output power and small danger coefficient of high-altitude operation.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the actuator of the present invention.
Fig. 3 is a schematic structural diagram of the power device of the present invention.
In the figure, 1-fixture, 2-piston rod, 3-guide sleeve, 4-oil port, 5-single-rod hydraulic cylinder, 6-pressure sensor, 7-cylinder bottom, 8-fixed support, 9-reversing valve, 10-overflow valve, 11-hydraulic pump, 12-oil tank and 13-motor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The utility model discloses a portable insulator changer is shown in figure 1, including power device and the final controlling element of phase separation.
As shown in figure 2, the actuating device is characterized in that a fixture 1 is connected to the top of a piston rod 2 of a single-rod hydraulic cylinder 5 to serve as a motion output end, and the fixture 1 is detachable, is in an O-shaped appearance and is used for connecting a wire tightener on a circuit. The fixture 1 moves with the movement of the piston rod 2. The cylinder bottom 7 of the single-rod hydraulic cylinder 5 is connected to a fixed support 8 through two connecting devices to serve as a clamping device. The fixed support 8 is detachable and is used for being connected with a support post of the power transmission line. Two ends of the cylinder body of the single-rod hydraulic cylinder 5 are provided with oil ports 4 for being connected with a reversing valve 9, and along with the injection of oil, the piston starts to move and drives the piston rod 2 to move together. The piston rod 2 can output tension to the power transmission line through the clamp 1, so that the line is loosened, and then the insulator is replaced. Meanwhile, the pressure sensor 6 is arranged on the cylinder body to observe the pressure in the single-rod hydraulic cylinder 5 in real time, so that the oil quantity can be conveniently controlled.
As shown in FIG. 3, the power device is characterized in that a motor 13 drives a hydraulic pump 11 to pump out hydraulic oil in an oil tank 12, the hydraulic oil is distributed by a reversing valve 9 and is conveyed to the left side and the right side of a single-rod hydraulic cylinder 5 through oil pipes, and a piston rod 2 is enabled to move correspondingly through the hydraulic oil.
Further, a guide sleeve 3 is arranged at the position of a piston rod 2 of the single-rod hydraulic cylinder 5.
Furthermore, an overflow valve 10 is arranged on an oil pipe between the hydraulic pump 11 and the reversing valve 9.
Furthermore, the connection between each part of the actuating device is a threaded connection.
The utility model discloses the theory of operation:
when insulator replacement is carried out, the fixed support 8 is fixed on the line pillar firstly and then clamped tightly, so that the device can be hung on the pillar stably. And then, a switch on the pump station is opened, the motor 13 drives the hydraulic pump 11 to move, and the pressure oil passes through the overflow valve 10 and the reversing valve 9 to output pressure oil meeting the requirements of direction, pressure and flow, is conveyed to the oil port 4 through an oil pipe, and enters the cylinder body of the single-rod hydraulic cylinder 5. The reversing valve 9 is controlled firstly to enable the right oil port to feed oil and the left oil port to discharge oil. The hydraulic oil will thus push the inner piston to the left and the piston rod 2 will then extend. After the insulator is fully extended, a wire tightener is placed on the wire on one side of the insulator and connected with the fixture 1. And then the reversing valve 9 is controlled to enable the left oil port to feed oil and the right oil port to discharge oil. The hydraulic oil will thus push the inner piston to the right and the piston rod 2 will be retracted accordingly. During the retraction process, the clamp 1 can tighten the line connected with the clamp to enable the line to be tensioned, and the line connected with the two ends of the insulator can be loosened, so that the insulator can be replaced. And after the replacement is finished, the reversing valve 9 is controlled again to enable the right oil port to feed oil and the left oil port to discharge oil. The hydraulic oil pushes the piston inside to move leftwards, the piston rod 2 stretches out along with the piston, the circuit is loosened again, the new insulator is tightened again towards the loosened circuit on the two sides, and the replacement is finished. It is worth mentioning that in the process of inputting and outputting hydraulic oil, the pressure in the single-rod hydraulic cylinder 5 can be observed in real time through the pressure sensor 6, so that the oil quantity can be conveniently controlled. Meanwhile, safety accidents are effectively prevented, and the safety factor is improved.
Claims (6)
1. A portable insulator changer is characterized by comprising a power device and an execution device which are separated;
in the actuating device, a clamp (1) is connected to the top of a piston rod (2) of a single-rod hydraulic cylinder (5); the bottom (7) of the single-rod hydraulic cylinder (5) is connected to a fixed support (8) through two connecting devices; oil ports (4) are arranged at two ends of a cylinder body of the single-rod hydraulic cylinder (5) and used for being connected with a reversing valve (9), and meanwhile, a pressure sensor (6) is arranged on the cylinder body to observe the pressure in the single-rod hydraulic cylinder (5) in real time;
in the power device, a motor (13) drives a hydraulic pump (11) to pump out hydraulic oil in an oil tank (12), and the hydraulic oil is distributed by a reversing valve (9) and conveyed to the left side and the right side of a single-rod hydraulic cylinder (5) through oil pipes.
2. A portable insulator changer according to claim 1, characterized in that the clamp (1) is detachable, has an "O" shape and is used for connecting a wire tightener on a wire.
3. A portable insulator changer according to claim 1, characterized in that the fixed support (8) is detachable for connection to a support of a power transmission line.
4. A portable insulator changer according to claim 1, characterized in that a guide sleeve (3) is arranged at the piston rod (2) of the single-rod hydraulic cylinder (5).
5. A portable insulator changer according to claim 1, characterized in that an overflow valve (10) is arranged in the oil line between the hydraulic pump (11) and the reversing valve (9).
6. The portable insulator changer of claim 1, wherein the connections between the components of the actuator are threaded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220686300.XU CN217418139U (en) | 2022-03-28 | 2022-03-28 | Portable insulator replacer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220686300.XU CN217418139U (en) | 2022-03-28 | 2022-03-28 | Portable insulator replacer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217418139U true CN217418139U (en) | 2022-09-13 |
Family
ID=83181076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220686300.XU Expired - Fee Related CN217418139U (en) | 2022-03-28 | 2022-03-28 | Portable insulator replacer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217418139U (en) |
-
2022
- 2022-03-28 CN CN202220686300.XU patent/CN217418139U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102491174B (en) | Crane, method for controlling tension of steel wire rope and hydraulic system | |
| CN109175128A (en) | A kind of tubing automation reducing device | |
| CN217418139U (en) | Portable insulator replacer | |
| CN111305769B (en) | Safe automatic advance and retreat drilling rod device | |
| CN201115897Y (en) | Hydraulic turnover machine | |
| CN106402091A (en) | Knocking type Chinese walnut picking machine | |
| CN206188303U (en) | Single preloading device of multipoint mode steel strand wires | |
| CN203308404U (en) | Compound derrick intelligent formation testing well repairing vehicle | |
| CN202817464U (en) | Hydraulic clamp | |
| US6224036B1 (en) | Concrete reinforcement cable tensioner | |
| CN212249968U (en) | Non-beam hydraulic pumping unit | |
| CN212426800U (en) | Suspension type bridge maintenance work platform | |
| CN102324679B (en) | Support for intermediate head of large-section single conductor cable | |
| CN206834496U (en) | A kind of electrical engineering jointing clamp | |
| CN201771194U (en) | Preposition-type prestress superhigh pressure hollow oil cylinder | |
| CN206816571U (en) | A kind of iron driller hydraulic clamping system | |
| CN201515162U (en) | Hydraulic tightening device used for replacing insulator of high-voltage power transmission line | |
| CN106049863B (en) | The full-automatic tuning anti-fall device of link-type and its application method | |
| CN203039291U (en) | Combined hydraulic tool for replacing linear insulator chain of 750-kilovolt power transmission line | |
| CN205096260U (en) | Draw group pincers and full -automatic copper bar hydraulic pressure to draw machine of dialling | |
| CN115498550B (en) | Bolt screwing mechanism for live working of vertical lifting type distribution network | |
| CN2326393Y (en) | Quick-acting hydraulic pliers | |
| KR102552324B1 (en) | Sleeve compression system and hot-line sleeve compression method using the same | |
| CN219796195U (en) | Reciprocating valve | |
| CN214353236U (en) | Tensioning equipment with braking function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220913 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |