CN217414392U - Digital material distribution system with whole stone texture in production of porcelain tiles - Google Patents
Digital material distribution system with whole stone texture in production of porcelain tiles Download PDFInfo
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- CN217414392U CN217414392U CN202123303758.7U CN202123303758U CN217414392U CN 217414392 U CN217414392 U CN 217414392U CN 202123303758 U CN202123303758 U CN 202123303758U CN 217414392 U CN217414392 U CN 217414392U
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Abstract
The utility model discloses a digital cloth system in whole stone material texture porcelain brick production has. The line texture is random by utilizing a second sub-transmission belt, a powder scraping hopper and an engraving belt in the whole body distributing device to swing along the direction perpendicular to the advancing direction of a first transmission belt, the texture transition is more natural and harmonious, and the problems that the exposed bottom blank texture, color and surface contrast are large, the decorative effect is not harmonious, and the exposed bottom is not attractive in the later-stage deep processing of the ceramic tile, such as edging, grooving, chamfering and the like, can be well solved.
Description
Technical Field
The utility model relates to a distributing device of porcelain matter brick production, concretely relates to digital distributing system in whole stone material texture porcelain matter brick production has.
Background
The production and manufacturing level of the building ceramic industry in China is greatly improved after decades of development, and the product quality and the decoration level can be comparable with those of the foreign advanced countries. In the aspect of ceramic tile decoration technology, the development process mainly goes through three stages: namely screen lithographic decoration, rubber roll printing decoration and digital ink-jet printing decoration. The digital ink-jet printing decoration is a non-contact digital printing technology, can print irregular surfaces, does not need a real object plate making, is simple in plate rotating and good in production repeatability, improves the printing precision by directly spraying and printing on a blank body, increases the resolution of 60-100DPI printed by a traditional silk screen and a rubber roller to 360DPI or even higher at one time, and simultaneously realizes the feasibility of variable pattern modeling application, and can more perform ink-jet on a 3D stereoscopic concave-convex brick surface, so that the produced ceramic tile is more vivid and closer to the nature.
Although the problem that the color of the surface of the ceramic tile is not vivid enough is solved by digital ink jet printing decoration, the problems that the texture, color and luster of the exposed base blank are large in contrast with the surface, the decoration effect is not coordinated, and the exposed base is not attractive are caused by the later deep processing of the ceramic tile, such as edging, slotting, chamfering and the like. In the aspect of realizing the texture of the whole body stone, Chinese patent CN201910066018.4 discloses a whole body unglazed marble tile and a manufacturing method thereof, the whole body texture of the tile is endowed by combining multi-tube free cloth with a drying blank-polishing mode, but in order to protect the surface texture, a transparent wear-resistant protective material is required to be added as a protective layer after ink-jet decoration, and the randomness of the texture is easily overlarge due to the multi-tube free cloth, so that the texture of the blank body is difficult to be completely matched with the ink-jet texture, and after the drying blank-polishing process is used, the polishing depth is different, the presented texture is also different, so the increase of the drying blank-polishing process brings great difficulty to the texture control.
Disclosure of Invention
In order to solve prior art not enough to and ceramic brick later stage deep-processing if edging, fluting, chamfer etc. have the end base texture that shows, texture and color and luster and surperficial contrast great, decorative effect is uncoordinated, the problem of the unaesthetic at the end of revealing, the utility model provides a digital cloth system in production of general stone material texture ceramic brick has.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a digital material distribution system in the production of porcelain tiles with whole stone textures comprises an intelligent software control system and a whole material distribution device; the whole body distributing device comprises a rack, a first conveying belt, a line forming system, a powder supplementing system and a particle forming system; the line forming system comprises a thick line forming system, a medium line forming system and a thin line forming system; the thick line forming system comprises a thick line distributing hopper positioned at the starting end of the advancing direction of the first conveying belt, a first sub-conveying belt positioned below the thick line distributing hopper, and a second sub-conveying belt positioned below the first sub-conveying belt; the medium line forming system comprises an engraving belt, a powder scraping hopper, a third transmission belt and a medium line distributing hopper, wherein the engraving belt is arranged at the front end of the second transmission belt along the advancing direction of the first transmission belt, the powder scraping hopper is tightly attached to the surface of the engraving belt, and the third transmission belt is positioned above the powder scraping hopper; the thin line forming system comprises an inclined baffle at the front end of the third transfer belt along the advancing direction of the first transfer belt and a thin line distributing hopper above the inclined baffle; the powder supplementing system comprises a scraping hopper, a fourth transmission belt and a powder supplementing hopper, wherein the scraping hopper is inclined at the front end of the baffle along the advancing direction of the first transmission belt, the fourth transmission belt is arranged above the scraping hopper, and the powder supplementing hopper is arranged above the fourth transmission belt; the particle forming system comprises a screen at the front end of a fourth transmission belt along the advancing direction of the first transmission belt, a scraping belt tightly attached to the screen, and a fifth transmission belt above the scraping belt along the advancing direction of the first transmission belt, wherein a jacking device and a particle powder distribution hopper are sequentially distributed on the fifth transmission belt; the thick line forming system and the medium line forming system are smaller in width in a direction perpendicular to the first conveying belt than the first conveying belt.
Preferably, the working process of the digital material distribution system is as follows: firstly, inputting a digital stone texture drawing through an intelligent software control system, driving a whole body distributing device to distribute materials according to the digital stone texture drawing, then sequentially discharging thick line distributing hoppers in the whole body distributing device to form a powder layer on a first sub-conveying belt, enabling the powder layer to fall onto a second sub-conveying belt along with the transmission of the first sub-conveying belt, discharging the powder by swinging the second sub-conveying belt along the direction vertical to the advancing direction of the first conveying belt, throwing the powder onto the first conveying belt, enabling the powder on the first conveying belt to be distributed in an irregular arc shape due to the fact that the first conveying belt always moves along the advancing direction, forming an arc-shaped thick line on the first conveying belt, and starting discharging the medium line distributing hoppers when the first conveying belt bearing the thick line powder moves to the position below a medium line forming system, forming a powder material layer on the third transmission belt in a laminated discharging mode, wherein the powder material layer falls into a powder scraping hopper along with the movement of the third transmission belt, the powder material at the concave part of the carving belt is conveyed to the gap of thick line powder material on the first transmission belt by the carving belt through the interaction of the powder scraping hopper and the carving belt, the powder scraping hopper and the carving belt also do swinging movement along the direction vertical to the advancing direction of the first transmission belt in the discharging process, irregular arc-shaped distribution is formed on the first transmission belt, and the carving belt is designed into concave stripes with certain width, so that the width of the arc-shaped powder material formed on the concave part on the first transmission belt is smaller than that of the arc-shaped powder material formed by a thick line material distribution system, when the first transmission belt carrying the thick line powder material layer and the medium line powder material layer moves to the lower part of the thin line forming system, the fine line distributing hopper starts to intermittently discharge, the powder falls onto the inclined baffle plate and then slides to the gap between the coarse line powder layer and the medium line powder layer on the first conveying belt, then the first conveying belt carrying the coarse line powder layer, the medium line powder layer and the fine line powder layer moves to the position below the powder supplementing system, the powder supplementing hopper starts to discharge, the powder supplementing hopper sequentially falls to the fourth dividing conveying belt to form a laminated powder layer, then the laminated powder layer falls to the leveling hopper, the leveling hopper is used for distributing the powder supplementing powder at the gap between the coarse line powder layer, the medium line powder layer and the fine line powder layer on the first conveying belt to finish the powder supplementing operation, then the first conveying belt conveys the powder layer after the powder supplementing operation to the position below the particle forming system, the particle powder distributing hopper starts to discharge and falls to the fifth dividing conveying belt, and then the fifth dividing conveying belt conveys the powder to the jacking device, the roof pressure device begins work, carry out the pre-compaction to the powder, form the powder piece that has certain closely knit degree, the powder piece is along with fifth transmission belt motion, fall to the screen cloth that has the skin of scraping, afterwards, the skin of scraping carries out the back and forth movement along the first transmission belt direction of motion of perpendicular to, extrude the powder piece through the screen cloth, form the particle unanimous with screen cloth aperture size through the screen cloth extrusion, the particle falls to on the powder layer that the powder was accomplished on the first transmission belt, because the particle itself has certain weight, screen cloth and first transmission belt have certain difference in height in addition, make the particle under the action of gravity, the powder layer that the powder was accomplished is mended in the embedding, form the final body powder bed that has certain texture, afterwards, will have certain texture body powder bed through first transmission belt and send into press die cavity back pressure shaping.
Preferably, a second sub-transmission belt, a powder scraping hopper and an engraving belt in the whole body distributing device do swinging motion along the direction perpendicular to the advancing direction of the first transmission belt, the swinging frequency of the second sub-transmission belt is lower than that of the powder scraping hopper and the engraving belt, and the swinging pace of the second sub-transmission belt is inconsistent with that of the powder scraping hopper and the engraving belt.
Preferably, the particle forming system in the whole body material distribution device is in intermittent motion.
The utility model has the advantages that: the granularity of the powder forming the through texture is not strictly required, the pulverized micro powder can be adopted, the spray-dried powder can also be adopted, the formed through texture is not completely random, but a digitalized stone texture picture can be input through an intelligent software control system, and the through distribution device is driven to distribute according to the digitalized stone texture picture, but the line texture has randomness and the texture transition is more natural and coordinated by utilizing the second sub-transmission belt, the powder scraping hopper and the carving belt in the through distribution device to do swinging motion along the direction vertical to the advancing direction of the first transmission belt, so that the blank texture, the texture and the color contrast of the later-stage ceramic tile deep processing such as edging, slotting, chamfering and the like are well solved, the decorative effect is not harmonious, and the exposed bottom is not beautiful.
Drawings
FIG. 1 is a schematic view of a full body dispensing apparatus;
wherein, 1-a frame, 2-a first transmission belt, 3-a line forming system, 4-a powder supplementing system, 5-a particle forming system, 4-1-a scraping hopper, 4-2-a fourth transmission belt, 4-3-a powder supplementing hopper, 5-1-a particle powder distributing hopper, 5-2-a fifth transmission belt, 5-3-a top pressing device, 5-4-a scraping belt, 5-a screen, 6-a thick line forming system, 7-a medium line forming system, 8-a thin line forming system, 6-1-a thick line distributing hopper, 6-2-a first branch transmission belt, 6-3-a second branch transmission belt, 7-1-a medium line distributing hopper, 7-2-a third branch transmission belt, 7-3 parts of a powder scraping hopper, 7-4 parts of a carving belt, 8-1 parts of a fine line distributing hopper and 8-2 parts of an inclined baffle.
FIG. 2 is a top view of a thick line forming system and a medium line forming system;
the device comprises 6-1 parts of a thick line material distribution hopper, 6-2 parts of a first branch transmission belt, 6-3 parts of a second branch transmission belt, 7-1 parts of a medium line material distribution hopper, 7-2 parts of a third branch transmission belt, 7-3 parts of a powder scraping hopper and 7-4 parts of a carving belt.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in combination with embodiments.
As shown in fig. 1 and fig. 2, the digital material distribution system in the production of the porcelain tile with whole stone texture of the present embodiment includes an intelligent software control system and a whole material distribution device; the whole body distributing device comprises a rack 1, a first conveying belt 2, a line forming system 3, a powder supplementing system 4 and a particle forming system 5; the line forming system 3 comprises a thick line forming system 6, a medium line forming system 7 and a thin line forming system 8; the thick-line forming system 6 comprises a thick-line distributing hopper 6-1 positioned at the initial end of the advancing direction of the first conveying belt 2, a first sub-conveying belt 6-2 positioned below the thick-line distributing hopper 6-1, and a second sub-conveying belt 6-3 positioned below the first sub-conveying belt 6-2; the medium line forming system 7 comprises an engraving belt 7-4 arranged at the front end of a second sub-conveying belt 6-3 along the advancing direction of the first conveying belt 2, a powder scraping hopper 4-3 tightly attached to the surface of the engraving belt 7-4, a third sub-conveying belt 7-2 positioned above the powder scraping hopper 4-3 and a medium line distributing hopper 7-1 positioned above the third sub-conveying belt 7-2; the thin line forming system 8 comprises an inclined baffle 8-2 at the front end of a third partial conveying belt 7-2 in the advancing direction of the first conveying belt 2 and a thin line distributing hopper 8-1 above the inclined baffle 8-2; the powder supplementing system 4 comprises a scraping hopper 4-1, a fourth transmission belt 4-2 and a powder supplementing hopper 4-3, wherein the front end of a baffle 8-2 is inclined along the advancing direction of the first transmission belt 2, the fourth transmission belt 4-2 is arranged above the scraping hopper 4-1, and the powder supplementing hopper 4-3 is arranged above the fourth transmission belt 4-2; the particle forming system 5 comprises a screen 5-5 at the front end of a fourth transmission belt 4-2 in the advancing direction of the first transmission belt 2, a scraping belt 5-4 attached to the screen 5-5, and a fifth transmission belt 5-2 above the scraping belt 5-4 in the advancing direction of the first transmission belt 2, wherein a jacking device 5-3 and a particle powder distribution hopper 5-1 are sequentially distributed on the fifth transmission belt 5-2; the thick line forming system 6 and the medium line forming system 7 are smaller in width in a direction perpendicular to the first conveying belt 2 than the first conveying belt 2.
When the automatic powder feeding device works, firstly, a digital stone texture drawing is input through an intelligent software control system, the whole body distributing device is driven to distribute materials according to the digital stone texture drawing, then, a thick wire distributing hopper 6-1 in the whole body distributing device sequentially discharges materials to form a powder layer on a first sub-conveying belt 6-2, the powder layer drops onto a second sub-conveying belt 6-3 along with the transmission of the first sub-conveying belt 6-2, the second sub-conveying belt 6-3 performs swinging motion discharging along the direction vertical to the advancing direction of the first conveying belt 2 to throw powder onto the first conveying belt 2, and the powder falling onto the first conveying belt 2 is distributed in an irregular arc shape due to the fact that the first conveying belt 2 always moves along the advancing direction, and an arc-shaped thick wire is formed on the first conveying belt 2, when the first transmission belt 2 carrying thick line powder moves to the position below the medium line forming system 7, the medium line material distribution hopper 7-1 starts to feed, a powder material layer is formed on the third branch transmission belt 7-2 in a laminated feeding mode, the powder material layer falls to the powder scraping hopper 7-3 along with the movement of the third branch transmission belt 7-2, the powder material at the concave part of the carving belt 7-4 is conveyed to the gap of the thick line powder on the first transmission belt 2 by the carving belt 7-4 through the interaction of the powder scraping hopper 7-3 and the carving belt 7-4, the powder scraping hopper 7-3 and the carving belt 7-4 also swing along the direction vertical to the advancing direction of the first transmission belt 2 in the feeding process, and irregular arc-shaped distribution is formed on the first transmission belt 2, because the carving belt 7-4 is designed into a sunken stripe with a certain width, the width of the arc-shaped powder formed on the first transmission belt 2 by the powder at the sunken part is smaller than that of the arc-shaped powder formed by the thick line distribution system 6, when the first transmission belt 2 bearing the thick line powder layer and the medium line powder layer moves to the position below the thin line forming system 8, the thin line distribution hopper 8-1 starts to intermittently discharge, the powder falls onto the inclined baffle 8-2 and then slides to the gap between the thick line powder layer and the medium line powder layer on the first transmission belt 2, then, when the first transmission belt 2 bearing the thick line powder layer, the medium line powder layer and the thin line powder layer moves to the position below the powder supplementing system 4, the powder supplementing hopper 4-3 starts to discharge, and the powder supplementing hopper sequentially falls onto the fourth transmission belt 4-2 to form a laminated powder layer, then the powder is dropped to a scraping hopper 4-1, the powder supplementing powder is distributed at the gap of a thick line powder layer, a medium line powder layer and a thin line powder layer on a first conveying belt 2 through the scraping hopper 4-1 to complete the powder supplementing operation, then the powder layer after the powder supplementing operation is conveyed to the lower part of a particle forming system 5 by the first conveying belt 2, the particle powder distributing hopper 5-1 starts to discharge and drops to a fifth conveying belt 5-2, then the fifth conveying belt 5-2 conveys the powder to a top pressing device 5-3, the top pressing device 5-3 starts to work to pre-press the powder to form a powder block with a certain compactness, the powder block drops to a screen 5-5 with a scraping skin 5-4 along with the movement of the fifth conveying belt 5-2, and then, scraping the skin 5-4 along perpendicular to the first conveying belt 2 direction of motion and carrying out back and forth motion, extrude the powder piece through screen 5-5, extrude through screen 5-5 and form the particle with 5-5 aperture sizes unanimity, the particle falls to the powder bed that has been mended on first conveying belt 2 and has been done, because the particle itself has certain weight, screen 5-5 and first conveying belt 2 have certain difference in height in addition, make the particle under the action of gravity, imbed the powder bed that mends the powder and accomplish, form the final body powder bed that has certain texture, afterwards, will have certain texture body powder bed and send into the press die cavity through first conveying belt 2 and counter pressure shaping.
The above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that. Still can modify the concrete implementation of utility model or to the equivalent substitution of partial technical features, without departing from the spirit of the technical scheme of the utility model, it all should be covered in the middle of the technical scheme scope that the utility model claims.
Claims (3)
1. A digital material distribution system in the production of porcelain tiles with whole stone textures is characterized by comprising an intelligent software control system and a whole body material distribution device; the whole body distributing device comprises a rack, a first transmission belt, a line forming system, a powder supplementing system and a particle forming system; the line forming system comprises a thick line forming system, a medium line forming system and a thin line forming system; the thick line forming system comprises a thick line distributing hopper positioned at the starting end of the advancing direction of the first conveying belt, a first sub-conveying belt positioned below the thick line distributing hopper, and a second sub-conveying belt positioned below the first sub-conveying belt; the medium line forming system comprises an engraving belt at the front end of a second sub-conveying belt along the advancing direction of the first conveying belt, a powder scraping hopper tightly attached to the surface of the engraving belt, a third sub-conveying belt positioned above the powder scraping hopper and a medium line distributing hopper positioned above the third sub-conveying belt; the thin line forming system comprises an inclined baffle at the front end of the third sub-conveying belt along the advancing direction of the first conveying belt and a thin line distributing hopper above the inclined baffle; the powder supplementing system comprises a scraping hopper, a fourth transmission belt and a powder supplementing hopper, wherein the scraping hopper is inclined at the front end of the baffle along the advancing direction of the first transmission belt, the fourth transmission belt is arranged above the scraping hopper, and the powder supplementing hopper is arranged above the fourth transmission belt; the particle forming system comprises a screen at the front end of a fourth transmission belt along the advancing direction of the first transmission belt, a scraping belt tightly attached to the screen, and a fifth transmission belt above the scraping belt along the advancing direction of the first transmission belt, wherein a jacking device and a particle powder distribution hopper are sequentially distributed on the fifth transmission belt; the thick line forming system and the medium line forming system are smaller in width in a direction perpendicular to the first conveying belt than the first conveying belt.
2. The digital material distribution system in the production of the porcelain tile with the full body stone texture as claimed in claim 1, wherein: the second sub-transmission belt, the powder scraping hopper and the carving belt in the whole body distributing device swing along the direction perpendicular to the advancing direction of the first transmission belt, the swing frequency of the second sub-transmission belt is lower than that of the powder scraping hopper and the carving belt, and the swing pace of the second sub-transmission belt is inconsistent with that of the powder scraping hopper and the carving belt.
3. The digital material distribution system in the production of the porcelain tile with the full body stone texture as claimed in claim 1, wherein: the particle forming system in the whole body distributing device moves intermittently.
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| CN202123303758.7U CN217414392U (en) | 2021-12-24 | 2021-12-24 | Digital material distribution system with whole stone texture in production of porcelain tiles |
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| CN202123303758.7U CN217414392U (en) | 2021-12-24 | 2021-12-24 | Digital material distribution system with whole stone texture in production of porcelain tiles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114230324A (en) * | 2021-12-24 | 2022-03-25 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
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2021
- 2021-12-24 CN CN202123303758.7U patent/CN217414392U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114230324A (en) * | 2021-12-24 | 2022-03-25 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
| CN114230324B (en) * | 2021-12-24 | 2023-09-01 | 杭州诺贝尔陶瓷有限公司 | Porcelain tile with whole stone texture and production method thereof |
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