CN217400399U

CN217400399U - All-weather intelligent building machine

Info

Publication number: CN217400399U
Application number: CN202221290537.2U
Authority: CN
Inventors: 任自放; 陈超; 陈清立; 张万臣; 宋梦楠; 梁光涛
Original assignee: Zhongqiao Kejian Dezhou Road And Bridge Engineering Co ltd
Current assignee: Zhongqiao Kejian Dezhou Road And Bridge Engineering Co ltd
Priority date: 2022-05-26
Filing date: 2022-05-26
Publication date: 2022-09-09
Anticipated expiration: 2032-05-26

Abstract

The all-weather intelligent building machine is controlled by a control system arranged in an operation space, one or more hoisting trolleys arranged in the building space are operated to build the whole house, and under the command and the cooperation of a small amount of field professionals, the hoisting installation of all facility materials, prefabricated components and accessories realizes the automatic operation of a production line; gantry cranes, roofs, wall-attached frames and the like are lifted synchronously along with the rising of the building. The roof covers the construction plane, and changes outdoor construction influenced by weather such as wind, frost, rain, snow and the like into all-weather indoor construction, so that the construction environment is improved, and the construction quality and the production efficiency are improved.

Description

All-weather intelligent building machine

Technical Field

The application relates to the field of building construction equipment, in particular to an all-weather intelligent building machine.

Background

At present, building construction at home and abroad is not only traditional cast-in-place operation but also modern fabricated construction, is almost all open-air operation, is greatly influenced by climate and weather change, and particularly in the aspects of concrete structure maintenance, steel structure rain prevention and rust prevention, rain and sun protection of constructors and the like, weather factors can directly influence engineering quality, construction cost, working efficiency, progress plan and the like; therefore, how to reduce the influence of weather on construction is a problem to be solved at present.

At present, a tower crane is used as an overhead transport machine of most main building materials and facilities in the building construction process, the lifting capacity and efficiency of the tower crane directly influence the construction progress and the production efficiency, and the lifting capacity is smaller because one tower crane only has one lifting hook; the farther the distance is, the smaller the lifting capacity is; the hoisting construction of the prefabricated parts or equipment with large weight can not be carried out. The tower crane is a single-hook hoisting and conveying device, the hoisting working condition is poor, hoisting of a plurality of reinforcing steel bar meshes, reinforcing steel bar semi-finished products or integral templates and the like is difficult, and accidents such as material deformation, high-altitude collision, instability, falling and the like are easily caused during hoisting; therefore, the engineering tower crane seriously restricts the development of the modern construction industry.

SUMMERY OF THE UTILITY MODEL

To above-mentioned construction receive weather influence great, the lower problem of efficiency of construction, this application provides an all-weather intelligence building machine.

The application provides an all-weather intelligence building machine adopts following technical scheme:

an all-weather intelligent building machine comprises a plurality of self-elevating towers, a gantry crane, a roof and a control system;

the plurality of self-elevating towers are arranged on two opposite sides of an area where a building to be built is located;

the roof is fixed to the tops of the self-elevating towers on two opposite sides, and the roof and the self-elevating towers are constructed into a building space for indoor building and a construction channel at least located at one end of the building space;

the gantry crane is arranged at one end, far away from the ground, of the self-elevating tower and is positioned below the roof, and the gantry crane can lift heavy objects in the building space;

the control system is connected with the gantry crane and used for controlling the automatic operation of the gantry crane; and the section increasing device is connected with the self-elevating tower and used for controlling the self-elevating tower to be synchronously lifted along with the increase of the height of the building house.

Through adopting above-mentioned technical scheme, during construction, can build the building in the building space, external vehicle can be directly with material transport to construction passageway department, lift by crane the material to suitable position through the portal crane, the roof will shelter from the construction plane this moment, the staff is direct in the building space of roof and self-elevating pylon formation construct the house can for outdoor construction has become indoor construction, the influence of weather to construction has been reduced, construction environment has been improved. Meanwhile, the control system can control the automatic operation of the gantry crane, so that the building materials can be automatically lifted, the hoisting and installation of all facility materials, prefabricated parts and accessories can be completed on site only under the command and the cooperation of a small number of workers, the automatic operation is realized, and the construction quality and the production efficiency are greatly improved.

Optionally, the gantry crane includes two sets of track beams; every group the track roof beam rigid coupling is in a plurality of homonymy on the self-elevating tower frame, the portal crane still includes sliding connection two overhead traveling crane roof beam and sliding connection between the track roof beam be in trolley on the overhead traveling crane roof beam.

Through adopting above-mentioned technical scheme, the trolley can hoist construction material, building element, and the construction is more laborsaving, and because the overhead traveling crane roof beam both ends all support through the track roof beam, so compare current tower crane, the lifting capacity is stronger, and the efficiency of construction is higher.

Optionally, the crown block beam is provided with a plurality of beams at intervals along the length direction of the rail beam.

By adopting the technical scheme, the lifting operation can be simultaneously carried out through the hoisting trolleys on the plurality of crown blocks, and the construction efficiency is higher.

Optionally, the crane trolley is provided with a plurality of crane trolleys at intervals along the length direction of the crown block beam, and the two crane trolleys are a group and used for lifting two ends of the same building component.

By adopting the technical scheme, the same building component is lifted by the two hoisting trolleys, so that the hoisting weight of the building component is further improved.

Optionally, the length of the track beam is greater than that of the building to be built, and the construction channel is located at one end or two opposite sides of the building to be built.

By adopting the technical scheme, the material at the construction passage can be transported to the building to be built through the crane trolley on the track beam, so that the material can be automatically transported, and the transportation is more labor-saving.

Optionally, the increase festival device setting of self-elevating tower is in the one end that is close to ground, be provided with between self-elevating tower and the building house and attach the wall frame, it is used for keeping to attach the wall frame stability when self-elevating tower increases.

Through adopting above-mentioned technical scheme, increase the festival device and set up the one end that is close to ground and be convenient for the staff and operate on ground and increase the festival to self-elevating tower, attach the relative position that the wall frame can fix between self-elevating tower and the building house, keep the stability when self-elevating tower increases.

Optionally, be provided with between self-elevating pylon and the building house and attach the wall frame, attach wall frame and building house rigid coupling, attach the wall frame and self-elevating pylon sliding connection.

Through adopting above-mentioned technical scheme, can fix self-elevating tower on building house through attaching the wall frame, avoid self-elevating tower upper end atress slope.

Optionally, attach the wall frame and establish including the cover frame and rigid coupling on the self-elevating pylon connecting rod between frame and the building house, frame inner wall department rotates and is connected with the location pulley, the location pulley with the self-elevating pylon roll cooperation.

Through adopting above-mentioned technical scheme, can fix the relative position between frame and the building house through the connecting rod, and work as the lift-type pylon, the lift-type pylon can slide in the frame from the lift-type pylon, and setting up of positioning pulley also can make the lift-type pylon go up and down more smoothly in the frame from the lift-type pylon.

Optionally, the roof is made of PVC/PTFE/PVDF material; the roof is fixed or open-type.

By adopting the technical scheme, the material is simple and easy to obtain, and the manufacturing is convenient; the setting of fixed or open-type for can select according to different occasions, when the roof of selection open-type, can open the roof when weather is good, the operation is more nimble.

Optionally, an operation space for operation is formed between the roof and the self-elevating tower, and the control system is installed in the operation space.

By adopting the technical scheme, the control system is arranged in the operation space, and the damage of the external environment to the control system is reduced.

In summary, the present application includes at least one of the following beneficial technical effects:

1. according to the construction method, one or more trolleys can be arranged according to the design requirement of a construction organization, and each trolley can be provided with a single hook for lifting 10-50 tons according to the maximum weight of the component, namely the double hook can reach the lifting capacity of 100 tons, so that the lifting capacity of a tower crane cannot be reached, the requirement on the lifting weight of the prefabricated component can be met, meanwhile, each gantry crane can also be provided with a plurality of crown blocks, and the large temporary lifting requirement during construction is improved;

2. the roof covers the construction plane, converts outdoor construction influenced by weather such as wind, frost, rain, snow and the like into indoor construction, is particularly suitable for occasions such as early maintenance of concrete, rain prevention and rust prevention of reinforcing steel bars, steel members and other materials and the like, greatly improves the construction environment of field operators, and improves the production efficiency and the engineering quality; meanwhile, the building space is fully utilized and can also be used as a temporary living room and a material turnover storehouse of field personnel, so that the construction cost and the cost of occupying an adjacent construction site are greatly saved, the high tower crane cost is not required to be purchased or leased in a construction site, and accidents such as collision and the like caused by the visual angle obstruction of tower crane personnel can be reduced;

3. the walking and lifting of the building machine are both operated by a control system, so that the operation is more convenient.

Drawings

Fig. 1 is an overall structural schematic diagram of the all-weather intelligent building machine of the present application.

Fig. 2 is a schematic view of the structure in the direction of a-a in fig. 1.

FIG. 3 is a schematic top view of the roof of the present application with the roof hidden.

Fig. 4 is a schematic view of a wall-attached shelf structure.

Fig. 5 is a schematic diagram of a connection mode of a control system according to the present application.

Description of reference numerals: 1. a self-elevating tower; 10. a joint increasing device; 11. a building space; 12. constructing a channel; 2. a gantry crane; 21. a track beam; 22. a crown block beam; 23. a trolley; 3. a roof; 4. a wall-attached frame; 41. a frame; 411. a first mounting frame; 412. a second mounting frame; 413. a first flanging; 414. second flanging; 415. fixing the bolt; 42. a connecting rod; 43. positioning a pulley; 44. embedding parts; 5. an attached scaffold; 6. an operating space; 7. a control system; 71. a computer; 72. and a controller.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses building machine is made to all-weather intelligence. Referring to fig. 1, the all-weather intelligent building machine includes a plurality of self-elevating towers 1 vertically arranged and disposed at opposite sides of an area where a building to be built is located, a gantry crane 2 installed on the self-elevating towers 1, and a roof 3 installed at the top of the self-elevating towers 1, and a building space 11 for building a house is constructed between the roof 3 and the self-elevating towers 1.

The house cover 3 is integrally cuboid and fixedly connected with the tops of the self-elevating towers 1 on two opposite sides, the gantry crane 2 is arranged at one end, far away from the ground, of the two self-elevating towers 1 and located below the house cover 3, and the gantry crane 2 can lift heavy objects in the building space 11 to hoist construction materials/building components and the like at the construction channel 12 to the house to be built for building a house.

Referring to fig. 2 and 3, the gantry crane 2 includes rail beams 21 fixedly connected to a plurality of jack-up towers 1 at each side, crown beams 22 slidably connected between two sets of rail beams 21, and a trolley 23 slidably connected to each crown beam 22, and each trolley 23 is provided with a hook for lifting the construction material/construction member. The number of the crown block beams 22 may be provided at intervals along the length direction of the track beam 21, so as to lift a plurality of construction materials/construction members.

The crane trolley 23 on each crane beam 22 may also be provided with a plurality of crane trolleys at intervals along the length direction of the crane beam 22, and two crane hooks, which are respectively called as a main hook and a secondary hook, may be provided on each crane trolley 23. Two main hooks on two bogies 23 are a set of and are used for lifting and transporting heavy building components, two auxiliary hooks on two bogies 23 are used for lifting and transporting light building components, and two ends of the same building component are lifted by two bogies 23, so that the building components are lifted more stably, and the lifted weight can be borne more strongly. In the application, because the two ends of the crown block beam 22 are both placed on the track beam 21, the support of the crown block beam 22 can be ensured, the hoisting weight of the main hook on a single crane trolley 23 can be selected to be 10-50 tons, at the moment, the building component which can be hoisted by two crane trolleys 23 can reach 100 tons, and the hoisting weight of the building component far exceeds that of the existing tower crane, so that the hoisting weight requirement of the prefabricated component is met. Of course, when hoisting a light building member, the building member may be hoisted by using only the main hook on one crane trolley 23, and the specific method may be selected according to the actual use scenario.

Referring to fig. 3, in which at least one end of the building space 11 forms the construction pathway 12, the present application will be described by taking the case where one end of the building space 11 forms the construction pathway 12 as an example. Of course, in other embodiments, the working channels 12 may also be located at opposite ends of the building space 11. The construction channel 12 is used for external vehicles to transport the construction material to the construction channel 12 of the building space 11. The length of the track beam 21 is larger than that of the building to be built, so that the construction materials/construction components at the construction channel 12 are lifted to the house to be built through the crane trolley 23 arranged at the track beam 21, the automatic lifting work of the construction materials/construction components is realized, the labor intensity of workers is reduced, and the human resources are saved.

Referring to fig. 2, the roof 3 can be made of PVC/PTFE/PVDF material, which is cheap and easily available. The roof 3 can be an integrated plate-shaped structure, the roof 3 is directly and fixedly connected to the top end of each self-elevating tower frame 1, shielding of construction buildings can be achieved, outdoor construction which is easily affected by weather such as wind, frost, rain and snow is changed into all-weather indoor construction, influence of weather on the construction is reduced, and construction efficiency is improved; of course, the roof 3 may also be a movable opening structure, which is composed of a plurality of fixed plates and a plurality of sliding plates at intervals, and when weather is good, the movable plate can be operated to slide to open the roof 3, so that the operation is more flexible. The roof covers the construction plane, changes outdoor construction influenced by weather such as wind, frost, rain, snow and the like into all-weather indoor construction, improves construction environment, and improves construction quality and production efficiency.

Referring to fig. 2, the pitch increasing device 10 of the jack-up tower 1 is disposed at an end close to the ground so that the center of gravity of the jack-up tower 1 is located at the lower portion of the entire jack-up tower 1, thereby ensuring stability of the jack-up tower 1 in use. In order to maintain the stability of the self-elevating tower 1 when it is elevated, a wall attachment frame 4 is provided between the self-elevating tower 1 and the building.

The wall attaching frame 4 is positioned in the middle of the self-elevating tower frame 1, the wall attaching frame 4 is installed on a building house and is in sliding fit with the self-elevating tower frame 1, the relative position between the building house and the self-elevating tower frame 1 can be fixed through the wall attaching frame 4, and the stability of the self-elevating tower frame 1 is improved; and when the self-elevating tower 1 is lifted, the self-elevating tower 1 can slide on the wall attaching frame 4, and the gravity required for lifting can be saved.

Referring to fig. 2 and 4, the wall attachment 4 includes a frame 41 fitted over the jack-up tower 1 and a connecting rod 42 fixedly connected between the frame 41 and the building house. It can be understood that, in order to realize the connection of the connecting rod 42 with the building house, an embedded part 44 is arranged on the building house, and the connecting rod 42 is connected with the embedded part 44 to realize the connection and fixation of the connecting rod 42 with the building house. When the self-elevating tower 1 is lifted, the self-elevating tower 1 can slide in the frame 41, and the normal lifting of the self-elevating tower 1 can be ensured while the stability of the self-elevating tower 1 is realized.

Wherein, be the square frame at frame 41, rotate at frame 41 inner wall department and be connected with location pulley 43, location pulley 43 is provided with a plurality ofly along frame 41 circumferencial direction interval, and this application uses location pulley 43 to set up 8 and explains as the example, and per two location pulleys 43 are a set of, and two location pulleys 43 of the same group are located the both ends on a limit of frame 41. The self-elevating tower frame 1 is contacted with the frame 41 through the positioning pulley 43, and the positioning pulley 43 and the self-elevating tower frame 1 are in rolling friction, so that the lifting stability of the self-elevating tower frame 1 is ensured.

Referring to fig. 4, the frame 41 includes a first mounting frame 411 having a U-shape as a whole and a second mounting frame 412 having a structure corresponding to the first mounting frame 411, and the first mounting frame 411 and the second mounting frame 412 are disposed to be opposite to each other in an opening. The open end of the first mounting frame 411 is bent outwards to form a first flange 413, the open end of the second mounting frame 412 is bent outwards to form a second flange 414, the first flange 413 and the second flange 414 are arranged in a penetrating manner to be provided with fixing bolts 415, and the first flange 413 and the second flange 414 can be fixed together through the fixing bolts 415 so as to fix the first mounting frame 411 and the second mounting frame 412. During installation, the openings of the first installation frame 411 and the second installation frame 412 are oppositely arranged on two opposite sides of the self-elevating tower frame 1, at this time, the first flange 413 and the second flange 414 are oppositely abutted, and the first installation frame 411 and the second installation frame 412 can be fixed through the fixing bolt 415, so that the installation of the frame 41 is realized.

It can be understood that, when carrying out the building construction, also can set up on the building house or jack-up pylon 1 as required and adhere to formula scaffold 5 to the construction, this application explains with the setting of attached scaffold 5 on jack-up pylon 1 as an example, makes attached scaffold 5 can rise along with jack-up pylon 1 is synchronous, has avoided the height that needs according to the high cycle adjustment attached scaffold 5 of building, has improved the efficiency of construction, has reduced construction cost.

Referring to fig. 2 and 5, an operation space 6 for construction is defined between the roof 3 and the jack-up tower 1, and a control system 7 may be installed in the operation space 6 to serve as a control room. Of course, the operation space 6 may be provided in the roof 3 to separate office work and construction and reduce the influence of construction on the control system 7, and the present application will be described by taking the example in which the operation space 6 is provided above the roof 3. The control system 7 comprises a computer 71 and a controller 72 connected with the computer 71, the controller 72 can be a PLC (programmable logic controller), and the PLC is in communication connection with a driving device on the gantry crane 2 so as to realize automatic control of the gantry crane 2 and automatic operation; the PLC controller is also simultaneously connected with the section increasing device 10 of the self-elevating tower frame 1 to control the self-elevating tower frame 1 to be synchronously raised along with the raising of the building house, so that the height of the self-elevating tower frame 1 can meet the shielding requirement of the building house which is gradually raised. The hoisting and mounting work of the building component can be completed only by a small amount of professional personnel on site, automatic operation is realized, labor cost is reduced, and construction efficiency is improved.

The implementation principle of the all-weather intelligent building machine in the embodiment of the application is as follows: when building construction is carried out, two groups of self-elevating towers 1 can be directly placed on two opposite sides of a construction site, a gantry crane 2 and a roof 3 are installed on the two groups of self-elevating towers 1, and a control system 7 is installed in an operation space 6. The working personnel can operate the gantry crane 2 to hoist the building component directly through the control system 7 so as to realize the construction work of the building house. In the construction process, with the rise of the construction surface, the worker can also directly control the rise of the self-elevating tower 1 through the computer 71 so as to adapt to the requirements of building construction at different heights. And because the setting of roof 3 for can shelter from the construction place, change the outdoor construction that easily receives the influence of wind, frost, rain and snow into indoor construction, reduce the influence of weather to the construction, improve the construction environment, improved the efficiency of construction.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An all-weather intelligence building machine which characterized in that: the device comprises a plurality of self-elevating towers (1), a gantry crane (2), a roof (3) and a control system (7);

the plurality of self-elevating towers (1) are arranged on two opposite sides of an area where a building to be built is located;

the roof (3) is fixed to the tops of the self-elevating towers (1) on two opposite sides, and the roof (3) and the self-elevating towers (1) form a building space (11) for indoor building and a construction channel (12) at least located at one end of the building space (11);

the gantry crane (2) is arranged at one end, far away from the ground, of the self-elevating tower (1) and is positioned below the roof (3), and the gantry crane (2) can lift heavy objects in the building space (11);

the control system (7) is connected with the gantry crane (2) and is used for controlling the gantry crane (2) to automatically work; and the section increasing device (10) connected with the self-elevating tower (1) is used for controlling the self-elevating tower (1) to be synchronously lifted along with the increase of the height of the building house.

2. The all-weather intelligent building machine according to claim 1, wherein: the gantry crane (2) comprises two groups of track beams (21); every group track roof beam (21) rigid coupling is in a plurality of homonymy on self-elevating tower (1), portal crane (2) still include sliding connection two overhead traveling crane roof beam (22) and sliding connection between track roof beam (21) are in crane trolley (23) on overhead traveling crane roof beam (22).

3. The all-weather intelligent building machine according to claim 2, wherein: the overhead traveling crane beam (22) is provided with a plurality of overhead traveling crane beams at intervals along the length direction of the track beam (21).

4. The all-weather intelligent building machine according to claim 2, wherein: the hoisting trolleys (23) are arranged in the length direction of the crown block beam (22) at intervals, and the two hoisting trolleys (23) form a group and are used for lifting two ends of the same building component.

5. The all-weather intelligent building machine according to claim 2, wherein: the length of the track beam (21) is larger than that of the building to be built, and the construction channel (12) is located at one end or two opposite sides of the building to be built.

6. The all-weather intelligent building machine according to claim 1, wherein: increase festival device (10) setting in the one end that is close to ground of self-elevating tower (1), be provided with between self-elevating tower (1) and the building house and attach wall frame (4), attach wall frame (4) and be used for keeping stability when self-elevating tower (1) increases.

7. The all-weather intelligent building machine according to claim 6, wherein: the wall attaching frame (4) is fixedly connected with a building house, and the wall attaching frame (4) is connected with the self-elevating tower frame (1) in a sliding mode.

8. The all-weather intelligent building machine according to claim 7, wherein: attach wall frame (4) and establish including the cover frame (41) and rigid coupling on from lift-type pylon (1) connecting rod (42) between frame (41) and the building house, frame (41) inner wall department rotates and is connected with positioning pulley (43), positioning pulley (43) with from lift-type pylon (1) roll cooperation.

9. The all-weather intelligent building machine according to claim 1, wherein: the roof (3) is made of PVC/PTFE/PVDF materials (3); the roof (3) is fixed or opened.

10. The all-weather intelligent building machine according to claim 1, wherein: an operation space (6) for operation is formed between the roof (3) and the self-elevating tower (1), and the control system (7) is installed in the operation space (6).