CN217377923U - Blast furnace slag roller quick-cooling dry processing device for waste heat recovery - Google Patents

Blast furnace slag roller quick-cooling dry processing device for waste heat recovery Download PDF

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CN217377923U
CN217377923U CN202220746777.2U CN202220746777U CN217377923U CN 217377923 U CN217377923 U CN 217377923U CN 202220746777 U CN202220746777 U CN 202220746777U CN 217377923 U CN217377923 U CN 217377923U
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cooling
slag
blast furnace
roller
furnace slag
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凌祥
黄博厚
刘威宏
包恒兴
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Nanjing Tech University
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Nanjing Tech University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

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Abstract

A blast furnace slag roller quick-cooling dry processing device for waste heat recovery comprises a blast furnace slag groove, a plurality of groups of cooling granulation rollers and a heat exchanger. The cooling granulation roller comprises an inner cylinder, an outer cylinder, a cooling coil and a heat-conducting medium. The closed space between the inner drum and the outer drum is filled with heat-conducting medium, and the cooling coil is embedded in the heat-conducting medium in the closed space of the inner drum and the outer drum and is completely isolated from slag. When the device is operated, the rollers rotate, the slag naturally flows downwards from the width-adjustable notch at the bottom of the blast furnace slag groove and is attached to the surface of the outer barrel, heat is transferred to the cooling coil embedded in the slag groove by the heat-conducting medium between the inner roller and the outer roller and is taken away by cooling liquid in the cooling coil, the slag is rapidly cooled to form a glass state, and the slag enters the heat exchanger for waste heat recovery after being extruded and crushed by the outer barrels of the toothed rollers which are meshed with each other. When the utility model works, the processes of slag vitrification and slag granulation collection are simultaneously carried out, thereby realizing continuous production; the method can efficiently recover the molten slag, and effectively reduces the waste of high-quality waste heat resources of the liquid molten slag.

Description

Blast furnace slag roller quick-cooling dry processing device for waste heat recovery
Technical Field
The utility model belongs to the technical field of metallurgical high temperature slag handles, concretely relates to slag and separation of water, cooling tube do not with slag direct contact and be used for waste heat recovery's blast furnace slag cylinder quick-cooling formula dry process processing apparatus.
Background
Blast furnace slag is a main byproduct in the ferrous metallurgy industry, under the existing production process conditions, more than 0.3t of blast furnace slag is generated every 1t of pig iron, the temperature is about 1450-1550 ℃, and each ton of slag contains about 1.8MJ of waste heat for recycling. China is the biggest iron and steel producing country in the world at present, in 2020, the total pig iron production amount in China is 88752.4 ten thousand tons, 2.66 million tons of slag are estimated to be generated according to the average level of the industry, the heat quantity contained in the slag is equivalent to 1636.5 million tons of standard coal combustion amount (the heat quantity generated by combustion of 1 ton of standard coal is 29307.6kJ), and if the heat energy in the high-temperature slag can be effectively recycled, tens of thousands of tons of CO can be reduced 2 、SO 2 And H 2 S and other atmospheric pollutants. The current methods for treating high temperature slag mainly include a wet method and a dry method. The wet method, namely the water quenching method, is the most widely used method at present. Although the method has the advantages of small granularity, high vitreous body content and the like, a large amount of water resources and high-grade heat energy are wasted, and meanwhile, sulfur-containing gas is generated to pollute the environment. The dry method comprises a rotating cup method, a roller method, a turntable method and the like, and the aim of granulating the molten slag is achieved mainly through the double effects of centrifugal force and air cooling. The traditional dry processing method has poor quality of final products due to low air cooling efficiency and uncontrollable flow state of high-temperature molten slag, relatively low content of glass particles which can be used for cement production, and the method has complex equipment structure and poor stability.
SUMMERY OF THE UTILITY MODEL
The utility model provides a blast furnace slag roller fast cooling dry processing device for waste heat recovery, which aims at the defects in the prior art. When the device is operated, high-temperature molten slag flows downwards through a notch at the bottom of the blast furnace slag groove and is attached to a cooling granulation roller below the cooling granulation roller, the cooling granulation roller consists of an inner roller and an outer roller, two ends of the inner roller and the outer roller are sealed, and a middle closed cavity is filled with a heat-conducting medium. The cooling liquid flows in the closed cooling coil pipe, and the cooling coil pipe is embedded in the heat-conducting medium between the inner cylinder and the outer cylinder. The high-temperature slag is attached to the surface of the outer cylinder, heat is transferred to the cooling pipe embedded in the outer cylinder through the heat-conducting medium between the inner cylinder and the outer cylinder and is taken away by cooling liquid in the cooling pipe, and the high-temperature slag is rapidly cooled to about 600 ℃ to form a glass state. The cooling granulation roller continuously rotates, when the cooling granulation roller rotates to a certain angle, the two mutually meshed outer cylinders extrude and crush the slag, and the slag falls into the heat exchanger to realize waste heat recovery.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a blast furnace slag roller quick-cooling dry processing device for waste heat recovery is characterized by comprising a blast furnace slag groove, a plurality of groups of cooling granulation rollers and a heat exchanger, wherein the blast furnace slag groove is arranged on a bracket;
the high-temperature slag flows downwards through a width-adjustable notch arranged at the bottom of the blast furnace slag groove and is attached to the outer wall of the cooling granulation roller, the high-temperature slag is cooled into glass-state slag, the glass-state slag is sequentially extruded and crushed by a plurality of groups of cooling granulation rollers arranged along the vertical direction, and finally the glass-state slag enters a heat exchanger for waste heat recovery;
the cooling granulation rollers are grouped in pairs, each cooling granulation roller comprises an outer cylinder, an inner cylinder and a cooling coil, a heat-conducting medium is filled in a closed space formed between the outer cylinder and the inner cylinder, and the cooling coil is buried in the heat-conducting medium.
In order to optimize the technical scheme, the specific measures adopted further comprise:
further, the inner layer of the blast furnace slag groove is a heat insulation coating, the middle of the blast furnace slag groove is made of high-temperature resistant materials, and the outer layer of the blast furnace slag groove is subjected to heat preservation treatment.
Furthermore, the surface of the outer cylinder is provided with crushing gear teeth, and two outer cylinders in the same group are mutually meshed.
Further, a main shaft penetrates through the inner cylinder in the axial direction, and the main shaft is driven by a driving motor to further drive the whole cooling granulation roller to rotate.
Further, cooling liquid flows through the cooling coil, the cooling liquid sequentially flows into the cooling coil through a cooling liquid inflow pipe, an inflow header pipe and an inflow branch pipe, and the cooling liquid in the cooling coil sequentially flows out through an outflow branch pipe and a cooling liquid outflow pipe; the inflow main pipe is fixedly sleeved on the part of the main shaft extending out of the inner cylinder, and the cooling liquid inflow pipe is connected with the inflow main pipe through an inflow rotary joint; the main shaft part is hollow, and the outflow branch pipe is connected with the cooling liquid outflow pipe through the hollow part of the main shaft and the outflow rotary joint; wherein the coolant inflow pipe, the inflow rotary joint and the coolant outflow pipe do not rotate with the main shaft.
Furthermore, one side of the cooling granulation roller is provided with an expansion cavity, the two expansion cavities in the same group are arranged in a staggered mode, and the expansion cavities are communicated with a closed space between the outer cylinder and the inner cylinder and used for containing the volume of the expanded heat-conducting medium.
Further, the heat conducting medium is tin or graphite mixed with ceramic glue.
Further, the heat exchanger is arranged under the cooling granulation roller, slag crushed by the cooling granulation roller enters the heat exchanger through the collecting opening, and the heat exchanger is provided with an oscillating mechanism.
The utility model has the advantages that: when the device works, the processes of slag vitrification and slag granulation collection are simultaneously carried out, and continuous production is realized; the cooling liquid and the slag are completely separated, the cooling pipe is not in direct contact with the slag, the cooling liquid leakage caused by thermal fatigue damage of the cooling pipe is avoided, and the risk of contact between the cooling liquid and the slag is essentially eliminated; the method can efficiently recover the molten slag, effectively reduce the serious waste of high-quality waste heat resources of the liquid molten slag, has the heat energy recovery efficiency of 70 percent, and has great significance for the waste heat recovery and the efficient utilization of the high-temperature molten slag.
Drawings
Fig. 1 is a schematic structural view of the blast furnace slag roller quick-cooling dry processing device of the present invention.
Fig. 2a is a schematic structural view of the blast furnace slag groove of the present invention.
Fig. 2b is a schematic structural view of the bottom notch of the blast furnace slag groove of the present invention.
Fig. 3 is a schematic view of the structure of the cooling granulation drum of the present invention.
Figure 4a is a cross-sectional view of the flow path of the cooling coil in the cooling granulation drum of the present invention.
Fig. 4b is a schematic view of the flow path of the cooling coil in the cooling granulation drum of the present invention.
Fig. 5 is a schematic diagram of the operation of granulating and crushing the slag according to the present invention.
The reference numbers are as follows: 1-blast furnace slag groove; 1.1-notch; 2-a scaffold; 3-driving a motor; 4-cooling the granulation roller; 4.1-coolant flow-out pipe; 4.2-outflow swivel; 4.3-inflow swivel; 4.4-coolant inflow pipe; 4.5-inflow header; 4.6-cooling coil; 4.7-outflow branch; 4.8-inflow manifold; 4.9-outer cylinder; 4.10-heat conducting medium; 4.11-expansion chamber; 4.12-inner cylinder; 4.13-main shaft; 5-heat exchanger.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings.
The blast furnace slag roller quick cooling dry processing device shown in figure 1 comprises a blast furnace slag groove 1, a bracket 2, a driving motor 3, a cooling granulation roller 4 and a heat exchanger 5. The blast furnace slag tank 1 is arranged at the bottom of the high-temperature slag pool, and the cooling granulation roller 4 is used for rapidly cooling, vitrifying and crushing the liquid slag flowing down from the blast furnace slag tank 1. When the cooling granulating roller 4 works, after high-temperature liquid slag flows down through the blast furnace slag groove 1 at the bottom of the slag pool, the high-temperature liquid slag is attached to the surface of the cooling granulating roller 4, the cooling coil 4.6 is arranged in the cooling granulating roller 4, cooling liquid continuously flows in the cooling coil 4.6, and the slag is rapidly cooled under the action of the cooling liquid in the coil to form a glass state which is attached to the surface of the cooling granulating roller 4. The cooling granulation roller 4 is driven by a driving motor 3, the driving motor 3 adopts a speed reducing motor, the rotating speed of the motor can be adjusted according to the flow rate and the temperature of molten slag, and the speed reducing motor is fixed on the base through a machine foot. The cooling granulation drum 4 continues to rotate under the control of the driving motor 3, and when rotated to a certain angle, the glassy slag adhered to the surface of the cooling granulation drum 4 is crushed by the surface of the cooling granulation drum 4 engaged with each other to form powder, and then falls into the heat exchanger 5.
The structure of the blast furnace slag groove 1 is shown in figures 2a and 2b, the inner layer of the blast furnace slag groove 1 is a heat insulation coating, the middle layer is a high temperature resistant material, and the outer layer is subjected to heat preservation treatment. The bottom of the blast furnace slag groove 1 is provided with a notch 1.1 with adjustable width, the opening degree can be adjusted to control the flow of the high-temperature slag, and the high-temperature slag can form a uniform film on the surface of the cooling granulation roller 4.
The structure of the cooling granulation roller 4 is shown in fig. 3, a cooling coil 4.6 is arranged inside the cooling granulation roller 4, and the cooling coil 4.6 is spirally arranged between the outer cylinder 4.9 and the inner cylinder 4.12. The heat-conducting medium 4.10 is filled between the outer cylinder 4.9 and the inner cylinder 4.12, and the cooling coil 4.6 is embedded in the heat-conducting medium 4.10. The inner cylinder 4.12 is axially penetrated with a main shaft 4.13, and the main shaft 4.13 is driven by the driving motor 3 to further drive the whole cooling granulation roller 4 to rotate. The cooling liquid continuously flows in the cooling coil 4.6, the cooling liquid sequentially flows into the cooling coil 4.6 through the cooling liquid inflow pipe 4.4, the inflow header pipe 4.5 and the inflow branch pipe 4.8, and the cooling liquid in the cooling coil 4.6 sequentially flows out through the outflow branch pipe 4.7 and the cooling liquid outflow pipe 4.1. The flow trajectory of the cooling liquid in the pipe is shown in fig. 4a and 4 b.
Specifically, the inflow header pipe 4.5 is fixedly sleeved on the part of the main shaft 4.13 extending out of the inner cylinder 4.12, and the cooling liquid inflow pipe 4.4 is connected with the inflow header pipe 4.5 through the inflow rotary joint 4.3. One end of the main shaft 4.13 is provided with a hole, and the formed hollow part is used as a section of flow passage of cooling liquid. The outflow branch pipe 4.7 is connected with the hollow part of the main shaft 4.13, and the orifice is connected with the cooling liquid outflow pipe 4.1 through an outflow rotary joint 4.2. When the main shaft 4.13 rotates, the coolant inflow pipe 4.4, the coolant inflow rotary joint 4.3 and the coolant outflow pipe 4.1 do not rotate along with the coolant inflow pipe 4.4.
The heat conducting medium 4.10 is required to be made of heat conducting material with good heat conducting performance, such as tin, graphite mixed with ceramic glue and the like. The melting point of tin is 231.89 ℃, the temperature of the cooling granulation roller 4 is about 600 ℃ when in work, so the tin can generate phase change and change from solid state to liquid state, and the boiling point of the tin is 2260 ℃, which is far higher than the working temperature, so the tin is very stable and can not generate boiling danger. Therefore, when the heat-conducting medium 4.10 is made of metal such as tin, the expansion cavity 4.11 needs to be arranged on one side of the cooling granulation roller 4 to avoid the damage of the roller caused by volume expansion due to the phase change of the heat-conducting material because the volume changes when the granulation roller works.
The working principle of the cooling granulation roller 4 is as follows: the coolant continues to flow from the coolant inlet pipe 4.4 into the cooling coil 4.6 and out of the coolant outlet pipe 4.1. When the high-temperature slag flows to the surface of the outer cylinder 4.9, the high-temperature slag exchanges heat with the cooling liquid in the cooling coil 4.6 through the heat-conducting medium 4.10, the high-temperature slag is rapidly cooled to form a glass state, and the heated cooling liquid flows out through the cooling liquid outflow pipe 4.1. The cooling granulation roller 4 rotates under the control of the driving motor 3, the rotating speed of the roller can be adjusted according to the slag amount and the cooling speed, when the cooling granulation roller 4 rotates to a certain angle, the high-temperature slag is cooled to form a glass state, the glass state slag is attached to the surface of the outer cylinder 4.9, and the glass state slag continuously rotates to the meshing position of the two outer cylinders 4.9 along with the roller and is crushed and granulated.
The utility model discloses an embodiment is shown in fig. 5 for example, the slag bath is connected to blast furnace slag groove 1, high temperature slag flows along blast furnace slag groove 1, notch 1.1 has been seted up to 1 bottom in blast furnace slag groove, can adjust notch 1.1's width control slag flow according to the production speed, a plurality of groups cooling granulation cylinder 4 have been arranged to the slag bath lower part, two cooling granulation cylinder 4 are a set of, can set up N group according to the demand, high temperature slag cools down rapidly after contacting first group cooling granulation cylinder 4 and forms the glass state, then smash through N group cooling granulation cylinder 4 in proper order, the even powder that forms after smashing falls into heat exchanger 5, accomplish waste heat recovery.
The concrete operation process of the blast furnace slag roller quick-cooling dry processing device is as follows:
liquid high-temperature slag enters a blast furnace slag groove 1 at the bottom of a slag pool, flows down to the surface of a cooling granulation roller 4 through a notch 1.1 at the bottom of the blast furnace slag groove 1, cooling liquid flows in a closed cooling coil 4.6, the cooling coil 4.6 is buried in a heat-conducting medium 4.10 in a closed space of an inner barrel and an outer barrel, and exchanges heat with slag on the surface of the outer barrel 4.9 through the heat-conducting medium 4.10, so that the complete separation of the cooling liquid and the slag is realized, the cooling coil 4.6 is not directly contacted with the slag, the slag is adhered to the surface of the outer barrel 4.9, heat is transferred to the cooling coil 4.6 buried in the cooling coil 4.6 through the heat-conducting medium 4.10 between the inner barrel and the outer barrel, the heat is taken away by the cooling liquid in the cooling coil 4.6, and the slag is rapidly cooled to about 600 ℃ to form a glass state. The glassy state slag is attached to the surface of the cooling granulation roller 4 and continues to rotate along with the roller, when the roller is rotated to the joint of the two outer cylinders 4.9, the glassy state slag is granulated to form powder under the action of the grinding teeth processed on the surface of the outer cylinder 4.9, and the granulated slag enters the heat exchanger 5 for waste heat recovery. The heat exchanger 5 is provided with a vibration mechanism, so that powder can be prevented from blocking a channel. When the device works, slag granulation and waste heat recovery can be simultaneously carried out, and the continuous operation of the device is realized.
It should be noted that, in the present invention, the terms such as "upper", "lower", "left", "right", "front", "rear", etc. are used for clarity of description only, and are not used to limit the scope of the present invention, and the relative relationship between the terms may be changed or adjusted without substantial technical changes.
Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, a plurality of modifications and decorations without departing from the principle of the present invention should be considered as the protection scope of the present invention.

Claims (8)

1. A blast furnace slag roller quick-cooling dry processing device for waste heat recovery is characterized by comprising a blast furnace slag groove (1) arranged on a bracket (2), a plurality of groups of cooling granulation rollers (4) and a heat exchanger (5);
the high-temperature slag flows downwards through a width-adjustable notch (1.1) arranged at the bottom of the blast furnace slag groove (1) and is attached to the outer wall of the cooling granulation roller (4), the high-temperature slag is cooled into glass-state slag, the glass-state slag is sequentially extruded and crushed by a plurality of groups of cooling granulation rollers (4) arranged along the vertical direction, and finally the glass-state slag enters a heat exchanger (5) for waste heat recovery;
the cooling granulation rollers (4) are grouped in pairs, each cooling granulation roller (4) comprises an outer cylinder (4.9), an inner cylinder (4.12) and a cooling coil (4.6), a heat-conducting medium (4.10) is filled in a closed space formed between the outer cylinder (4.9) and the inner cylinder (4.12), and the cooling coil (4.6) is buried in the heat-conducting medium (4.10).
2. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: the blast furnace slag groove (1) is characterized in that the inner layer is a heat insulation coating, the middle layer is a high-temperature resistant material, and the outer layer is subjected to heat preservation treatment.
3. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: the surface of the outer cylinder (4.9) is provided with crushing gear teeth, and the two outer cylinders (4.9) in the same group are mutually meshed.
4. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: the inner cylinder (4.12) is axially penetrated with a main shaft (4.13), and the main shaft (4.13) is driven by a driving motor (3) to further drive the whole cooling granulation roller (4) to rotate.
5. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 4, wherein: cooling liquid flows through the cooling coil (4.6), the cooling liquid sequentially flows into the cooling coil (4.6) through a cooling liquid inflow pipe (4.4), an inflow header pipe (4.5) and an inflow branch pipe (4.8), and the cooling liquid in the cooling coil (4.6) sequentially flows out through an outflow branch pipe (4.7) and a cooling liquid outflow pipe (4.1); the inflow header pipe (4.5) is fixedly sleeved on the part of the main shaft (4.13) extending out of the inner cylinder (4.12), and the cooling liquid inflow pipe (4.4) is connected with the inflow header pipe (4.5) through an inflow rotary joint (4.3); the main shaft (4.13) is partially hollow, and the outflow branch pipe (4.7) is connected with the cooling liquid outflow pipe (4.1) through the hollow part of the main shaft (4.13) and the outflow rotary joint (4.2); wherein the cooling liquid inflow pipe (4.4), the inflow rotary joint (4.3) and the cooling liquid outflow pipe (4.1) do not rotate along with the main shaft (4.13).
6. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: one side of the cooling granulation roller (4) is provided with an expansion cavity (4.11), the two expansion cavities (4.11) in the same group are arranged in a staggered mode, and the expansion cavity (4.11) is communicated with a closed space between the outer cylinder (4.9) and the inner cylinder (4.12) and used for containing the volume of the expanded heat-conducting medium (4.10).
7. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: the heat-conducting medium (4.10) is tin.
8. The blast furnace slag roller quick-cooling dry processing device for waste heat recovery as set forth in claim 1, wherein: the heat exchanger (5) is arranged under the cooling granulation roller (4), slag crushed by the cooling granulation roller (4) enters the heat exchanger (5) through the collection port, and the heat exchanger (5) is provided with a vibration mechanism.
CN202220746777.2U 2022-04-02 2022-04-02 Blast furnace slag roller quick-cooling dry processing device for waste heat recovery Active CN217377923U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023184962A1 (en) * 2022-04-02 2023-10-05 南京工业大学 Drum quick-cooling dry treatment device for blast furnace slag for use in waste heat recovery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023184962A1 (en) * 2022-04-02 2023-10-05 南京工业大学 Drum quick-cooling dry treatment device for blast furnace slag for use in waste heat recovery

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