CN217369337U - Multifunctional data line testing and detecting machine - Google Patents

Multifunctional data line testing and detecting machine Download PDF

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Publication number
CN217369337U
CN217369337U CN202121469154.7U CN202121469154U CN217369337U CN 217369337 U CN217369337 U CN 217369337U CN 202121469154 U CN202121469154 U CN 202121469154U CN 217369337 U CN217369337 U CN 217369337U
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data line
carrier
assembly
conveying
swinging
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程昌
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Dongguan Wuxin Automation Technology Co ltd
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Dongguan Wuxin Automation Technology Co ltd
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Abstract

A multifunctional data line testing and detecting machine comprises: sway electric measurement mechanism, pressure drop accredited testing organization, the true quick-witted test mechanism that charges of simulation, CCD detection mechanism, unloading letter sorting mechanism, conveying mechanism, board and PLC control system, PLC controlling means and conveying mechanism set up on the board, sway electric measurement mechanism, pressure drop accredited testing organization, the true quick-witted test mechanism that charges of simulation and set gradually in conveying mechanism's conveying side according to data line direction of transfer, CCD detection mechanism and unloading letter sorting mechanism set gradually in the afterbody of board. The utility model relates to a rationally, novel structure, degree of automation is high, and test and testing process need not manual operation, and the automatic conveying of data line detects to each accredited testing organization, through adopting the structural design who sways the electricity and survey the mechanism, guarantees to sway at every turn and can both sway corresponding position and angle with the data line, has avoided the substandard product data line to detect out completely and has sneak into in the qualified data line, has improved detection efficiency and rate of accuracy.

Description

Multifunctional data line testing and detecting machine
The technical field is as follows:
the utility model relates to a data line detects technical field, especially relates to a multi-functional data line test and detection machine.
Background art:
with the continuous development of society and the continuous progress of scientific level, the 3C industry is continuously developed and developed, and the 3C industry can not leave a data line. The data line is used for connecting the mobile equipment and the computer so as to achieve the purpose of data transmission or communication. Generally speaking, it is a channel tool for connecting a computer and a mobile device to transmit files such as video, ring tone, and picture.
At present, with the development of the electronic industry, data lines become an indispensable part in our lives, but most of the existing manufacturers cannot test the performance of the data lines, so that partial unqualified data lines flow into the market, and in order to avoid the situation, the quality of the data lines is guaranteed, and electrical testing is performed before leaving a factory to detect the conducting conditions of the data lines in different simulated use states. Meanwhile, when the conventional data line sways, manual swaying is often adopted, and swaying is performed once from left to right and once from top to bottom, so that it is difficult to ensure that the data line sways to a specified range every time, and the data line sways to 90 degrees or more.
Therefore, a machine which has high automation degree, ensures that the data line can be swung to a corresponding position and a corresponding angle by swinging every time and has high swinging electrical measurement accuracy, visual detection and blanking sorting is urgently needed.
The utility model has the following contents:
the utility model discloses an aim at solving the defect problem that exists among the prior art, provide a multi-functional data line test and detect machine, guarantee promptly to wave at every turn and can both to wave corresponding position and corresponding angle with the data line, wave the data line that the accuracy of electricity survey is high and wave the machine of electricity survey, visual detection and letter sorting.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a multifunctional data line testing and detecting machine comprises:
the swinging electrical measurement mechanism is used for carrying out resistance detection on the data line to be detected;
a voltage drop test mechanism for applying a standard current to detect a loss voltage of the data line;
the simulation real machine charging test mechanism is used for simulating charging of a real mobile phone so as to detect whether the charging of the data line is normal or not;
the CCD detection mechanism is used for carrying out CCD detection on the exposed basic sizes of the two ports of the data line;
the blanking sorting mechanism is used for storing the data lines detected by all the mechanisms in a classified manner;
the conveying mechanism is used for sequentially conveying the data lines to be detected to the swing electrical testing mechanism, the voltage drop testing mechanism and the simulation real machine charging testing mechanism for detection;
and the board and with conveying mechanism, sway electric measurement mechanism, pressure drop accredited testing organization, simulation true quick-witted charging accredited testing organization, CCD detection mechanism and unloading letter sorting mechanism PLC control system that the electricity is connected respectively, PLC controlling means and conveying mechanism set up on the board, sway electric measurement mechanism, pressure drop accredited testing organization, simulation true quick-witted charging accredited testing organization and set gradually in conveying mechanism's conveying side according to data line direction of transfer, CCD detection mechanism and unloading letter sorting mechanism set gradually in the afterbody of board.
The conveying mechanism comprises a data line carrier and a carrier conveying side mechanism, wherein the data line carrier comprises a carrier slide block plate, a PCB fixing plate and a test PCB; the carrier conveying side mechanism comprises a carrier conveying support, a carrier conveying power piece and a carrier pushing piece, the carrier conveying power piece is connected with the carrier pushing piece, and the carrier conveying power piece drives the carrier pushing piece to work so as to push the data line carrier to slide on a guide rail of the carrier conveying support, so that the data lines on the data line carrier are conveyed to each mechanism.
Further, the conveying mechanism also comprises a carrier extracting component and a carrier backflow side mechanism, the carrier extracting component comprises a first pushing power piece, a second pushing power piece and an extracting structure, the carrier backflow side mechanism comprises a first conveyor belt and a conveyor belt power piece, the first conveyor belt and the conveying bracket are arranged side by side, the conveyor belt power part is used for providing a power source for the rotation of the first conveyor belt, the first pushing power part is used for pushing the data line carrier from the tail part of the carrier conveying support to the head part of the first conveyor belt, the second pushing power part is used for controlling the extracting structure to lift the data line carrier from the tail part of the carrier conveying bracket and place the data line carrier on the head part of the first conveying belt, the first conveyor belt is used for conveying the data line carrier from the head part to the tail part of the first conveyor belt.
The swing electrical measuring mechanism comprises a positioning testing assembly and a swing mechanism for pulling the cable close to the two ports of the data line to swing up, down, left and right; the positioning test assembly comprises a first test module, a first test module power piece and a first positioning piece, the positioning test assembly is arranged at the rear end of the swing mechanism, and the first test module power piece provides a power source for the first test module to move back and forth in the horizontal direction; the first positioning piece is matched with the positioning hole in the data line carrier for use, and the resistance detection is carried out on the data line through the positioning test assembly.
Further, the rocking mechanism includes: the fixed column assembly, the left-right swinging mechanism, the up-down swinging mechanism and the front-back swinging mechanism are fixedly connected to the machine platform;
the left-right swinging mechanism is provided with a transverse straight connecting plate, the transverse straight connecting plate is fixedly connected to the fixed column assembly, a transverse guide rail and a transverse sliding block are arranged on the transverse straight connecting plate, a vertical connecting plate is arranged on the transverse sliding block, a first transverse straight screw rod pair assembly is arranged on the transverse straight connecting plate and is connected with a transverse sliding plate in a sliding mode, the transverse sliding plate is fixed with the vertical connecting plate, one end of the first transverse straight screw rod pair assembly is connected with a left-right swinging power assembly through a coupler, and the left-right swinging power assembly provides a power source for the left-right swinging mechanism to move left and right in the horizontal direction;
the up-down swinging mechanism is provided with a vertical screw rod pair assembly fixed on the vertical connecting plate and is connected with a vertical sliding plate in a sliding manner, one side of the horizontal sliding plate is provided with a second horizontal and vertical connecting plate, one end of the vertical screw rod pair assembly is connected with an up-down swinging power piece through a coupler, and the up-down swinging power piece provides a power source for the up-down swinging mechanism to move up and down in the vertical direction;
the front-back swinging mechanism is provided with a horizontal connecting plate fixedly connected to the second transverse straight connecting plate, one end of the horizontal connecting plate is fixedly connected with a front-back swinging power part, and the front-back swinging power part provides a power source for the front-back swinging mechanism to move back and forth in the horizontal direction through a mechanical transmission assembly; the horizontal connecting plate is connected with the longitudinal guide rail in a sliding manner through a longitudinal sliding block, the longitudinal sliding block is connected with a swinging clamping jaw connecting plate, and the swinging clamping jaw connecting plate is connected with two groups of swinging clamping jaw assemblies and respectively used for clamping cables at two wire ends close to the data wire; two sets of swing clamping jaw subassembly is provided with four groups of clamp fingers that can rotate, the clamp finger is the calabash shape.
In a further aspect, the rocking electrical measuring mechanism further comprises: the wire end fixing clamp assembly is fixedly connected to the machine table and is respectively used for clamping and fixing two wire ends of the data wire; the wire end fixing clamp assembly is provided with a clamp power piece and a wire end clamp, and the clamp power piece is used for controlling the opening and closing of the wire end clamp;
when the data line is transmitted to the swinging electric measuring mechanism, the PLC control system controls the positioning test assembly to position the data line carrier and extend forwards to connect the test module for resistance detection, then controls the wire end fixing clamp assembly to clamp two wire ends of the fixed data line, and controls the two groups of swinging clamping jaw assemblies to clamp cables at the two wire ends close to the data line to perform swinging tests in the front-back, left-right and up-down directions through the swinging mechanism.
The data line voltage drop testing mechanism and the data line simulation real machine charging testing mechanism respectively comprise a second testing module, a second testing module power piece and a second positioning assembly, the second testing module power piece provides a power source for the second testing module to move back and forth in the horizontal direction, the second positioning piece is matched with the positioning hole in the data line carrier for use, and the data line voltage drop testing mechanism is used for carrying out voltage drop testing on the data line; and carrying out charging test on the data line by a data line simulation real machine charging test mechanism.
The CCD detection conveying assembly is fixedly connected to a machine table and comprises a CCD detection transverse and straight connecting plate, the CCD detection transverse and straight connecting plate is provided with a second transverse and straight screw rod pair assembly and is connected with a second transverse sliding block in a sliding mode, a wire end clamp assembly is arranged on one side of the second transverse sliding block, one end of the second transverse and straight screw rod pair assembly is connected with a left-right moving power piece through a coupler, and the left-right moving power piece provides a power source for the wire end clamp assembly to move horizontally left and right; the data line port exposed size detection device is arranged on the machine table, and CCD detection is carried out on exposed basic sizes of two ports of the data line through the data line CCD detection mechanism.
Wherein, unloading letter sorting mechanism includes unloading support, unloading power spare, unloading slide and unloading clamping jaw, the unloading support is fixed in on the board, the unloading power spare sets up on the unloading support, the unloading power spare passes through the coupling joint the unloading slide does the side-to-side motion of unloading clamping jaw provides power source, the unloading slide is fixed in on the unloading support, the unloading clamping jaw is fixed in on the horizontal slider of unloading slide, the unloading clamping jaw makes the horizontal direction side-to-side motion on the unloading support through the unloading slide, PLC control system is through control the unloading clamping jaw is deposited the data line classification that each mechanism has detected.
Wherein, also include the transport mechanism that is set up in the front end of the conveying mechanism closely; the transmission mechanism is also provided with a return side assembly for returning the data line carrier to the head of the transmission mechanism; the conveying mechanism is provided with a conveying side assembly used for conveying the data line to be detected to the head of the conveying mechanism.
Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model relates to a rationally, novel structure, collect transport mechanism, conveying mechanism, sway the electricity test mechanism, pressure drop test mechanism, simulate real machine charging test mechanism, CCD detection mechanism and data line unloading letter sorting mechanism in an organic whole, degree of automation is high, need not manual operation, can realize that the data line is automatic to each test mechanism and detect, through adopting the structural design of swaying the electricity test mechanism, guarantee to sway the data line to corresponding position and corresponding angle each time, thereby greatly improve the accuracy of swaying the electricity test, totally avoid because the position or the angle of swaying is not enough, and lead to the substandard product data line can't detect out and sneak into in the qualified data line, meanwhile, carry out the electricity test to the data line after having swayed the electricity test once more through pressure drop test mechanism and simulate real machine charging test mechanism, ensure that the data line is qualified product, through adopting CCD detection mechanism, can detect the basic size that exposes of the both ends mouth of data line, deposit the certified products in the certified products hold up tank through adopting data line unloading letter sorting mechanism, deposit the defective work classification in NG groove, the practicality is strong, has improved detection efficiency and rate of accuracy.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic perspective view of a multifunctional data line testing and detecting machine according to the present invention;
FIG. 2 is a schematic front view of the multifunctional data line testing and detecting machine shown in FIG. 1;
FIG. 3 is a schematic side view of the multifunctional data line tester and tester shown in FIG. 1;
FIG. 4 is a schematic top view of the multifunctional data line tester and tester shown in FIG. 1;
FIG. 5 is a perspective view of a carrier transport side mechanism of the multifunctional data line tester and tester;
FIG. 6 is a schematic perspective view of a swing mechanism of the multifunctional data line tester and tester;
FIG. 7 is a schematic perspective view of a fixture positioning electrical measuring mechanism of the multifunctional data line testing and detecting machine;
FIG. 8 is a perspective view of a rocking clip of the multi-functional data line test and detection machine;
FIG. 9 is a perspective view of a wire end securing assembly of the multifunctional data wire test and inspection machine;
FIG. 10 is a perspective view of a data line carrier of the multifunctional data line tester and tester;
FIG. 11 is a schematic perspective view of a voltage drop testing mechanism and a simulated true machine charging testing mechanism of a multifunctional data line testing and detecting machine;
FIG. 12 is a perspective view of a carrier pick-up assembly and carrier return side mechanism of a multi-function data line tester and detector;
FIG. 13 is a perspective view of a CCD inspection conveyor assembly of the multifunctional data line tester and inspection machine;
FIG. 14 is an enlarged view of a portion of the multifunctional data line tester and tester shown in FIG. 1 at A;
the reference numerals include:
1-machine station
2-conveying mechanism 21-data line carrier 211-carrier slider plate 212-PCB plate fixing plate 213-test PCB 22-carrier transmission side mechanism 221-carrier transmission bracket 222-carrier transmission power piece 223-carrier pushing piece 23-carrier extraction component 231-first pushing power piece 232-second pushing power piece 233-extraction structure 24-carrier return side mechanism 241-first transmission belt 242-transmission belt power piece
3-swinging electrical measuring mechanism 31-positioning testing component 311-first testing module 312-first testing module 313-first positioning component 32-swinging mechanism 321-fixed column component 322-left-right swinging mechanism 323-up-down swinging mechanism 324-front-back swinging mechanism 325-supporting rod component
3221-a transverse guide track 3222-a transverse slider 3223-a first transverse straight screw rod pair component 3224-a left-right swinging power part
3231-vertical screw pair assembly 3232-up-and-down swinging power part
3241-front and back swing power part 3242-mechanical transmission assembly 3243-longitudinal sliding block 3244-longitudinal guide rail
33-wire end fixing clip assembly 331-clip power member 332-wire end clip
4-pressure drop testing mechanism 41-second testing module 42-second testing module power part 43-second positioning component
5-simulation true machine charging testing mechanism
6-CCD detection mechanism 61-CCD detection transmission assembly 611-second transverse straight screw rod sub-assembly 612-line end clamp assembly 613-left and right moving power piece 62-data line port exposed size detection device
7-blanking sorting mechanism 71-blanking bracket 72-blanking power part 73-blanking slide carriage 74-blanking clamping jaw 75-NG groove
8-transfer mechanism
9-swing clamping jaw assembly 91-clamping finger
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
The specific implementation mode is as follows:
the present invention will be described in further detail with reference to the accompanying fig. 1-14.
The embodiments described by referring to the drawings are exemplary and intended to be illustrative of the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "leading," "trailing," and the like are used in the orientations and positional relationships indicated in fig. 1, which are based on the orientations and positional relationships shown in fig. 1, and are used for convenience in describing the present application and for simplicity in description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The utility model provides a multi-functional data line test and detection machine.
The first embodiment.
As shown in fig. 1 to 4, the present invention includes: the swing electric measuring mechanism 3 is used for carrying out resistance detection on the data line to be detected; a voltage drop test mechanism 4 for applying a standard current to detect a loss voltage of the data line; a simulation real machine charging test mechanism 5 for simulating charging of a real mobile phone to detect whether the charging of the data line is normal; a CCD detection mechanism 6 for CCD detection of the exposed basic sizes of the two ports of the data line; the blanking sorting mechanism 7 is used for storing the data lines detected by all mechanisms in a classified manner; the conveying mechanism 2 is used for sequentially conveying the data lines to be detected to the swing electrical testing mechanism, the voltage drop testing mechanism and the simulation real machine charging testing mechanism for detection; and board 1 and with conveying mechanism 2, sway the PLC control system that electric measurement mechanism 3, pressure drop accredited testing organization 4, the true machine of simulation charge accredited testing organization 5, CCD detection mechanism 6 and unloading letter sorting mechanism 7 electricity respectively are connected, PLC control system and conveying mechanism set up on board 1, sway electric measurement mechanism 3, pressure drop accredited testing organization 4, the true machine of simulation charge accredited testing organization 5 and set gradually in conveying side of conveying mechanism 2 according to data line direction of transfer, CCD detection mechanism 6 and unloading letter sorting mechanism 7 set gradually in the afterbody of board.
As a preferred embodiment, as shown in fig. 1 to fig. 5 and fig. 10, the conveying mechanism 2 of the present embodiment includes a data line carrier 21 and a carrier conveying side mechanism 22, wherein the data line carrier 21 includes a carrier slider plate 211, a PCB fixing plate 212 and a test PCB plate 213; the carrier transmission side mechanism 22 includes a carrier transmission support 221, a carrier transmission power piece 222 and a carrier pushing piece 223, the bottom of the carrier slider plate 211 is provided with a slider groove matched with the guide rail of the carrier transmission support 221, the bottom of the carrier slider plate 211 is provided with a groove matched with the one-way barb of the carrier transmission support 221, the carrier transmission power piece 222 is arranged at the bottom of the carrier transmission support 221, the carrier transmission power piece 222 is connected with the carrier pushing piece 223, the carrier transmission power piece 223 is an air cylinder, and the carrier transmission power piece 222 drives the carrier pushing piece 223 to work to push the data line carrier 21 to slide on the guide rail of the carrier transmission support 221 so as to transmit the data line on the data line carrier 21 to each mechanism.
Further, as shown in fig. 1 to 4 and 12, the conveying mechanism 2 further includes a carrier picking assembly 23, the carrier picking assembly 23 includes a first pushing power member 231, a second pushing power member 232 and a picking structure 233, the first pushing power member 231 is disposed at the tail of the carrier conveying bracket 221, the second pushing power member 232 is disposed at the front end of the head of the carrier conveying bracket 221, the first pushing power member 231 is used for pushing the data line carrier 21 from the tail of the carrier conveying bracket 221 to the upper end of the data line carrier placement position, the second pushing power member 232 is used for controlling the picking structure 233 to lift the data line carrier 21 from the tail of the carrier conveying bracket 221 and place the data line carrier placement position, so as to facilitate manual collection of the data line carrier 21, manually insert a data line to be tested after collection and place the data line to the conveying side assembly of the conveying mechanism 8, and sequentially carrying out sexual test and detection.
Preferably, as shown in fig. 1 to fig. 4, 6, 7, 8 and 9, the swinging electrical measuring mechanism 3 comprises a positioning test component 31 and a swinging mechanism 32 for pulling the cable close to the two ports of the data line to swing up, down, left and right; the positioning test assembly 31 comprises a first test module 311, a first test module power part 312 and a first positioning part 313, the positioning test assembly 31 is arranged at the rear end of the swing mechanism 32, the first test module power part 312 is an air cylinder, and the first test module power part 312 provides a power source for the first test module 311 to move back and forth in the horizontal direction; the first positioning element 313 is disposed at the front end of the first testing module 311, and the first positioning element 313 is used in cooperation with a positioning hole of the data line carrier 21 to perform resistance detection on the data line through the positioning testing component 31.
Preferably, the rocking mechanism 32 comprises: a fixed column component 321, a left-right swinging mechanism 322, an up-down swinging mechanism 323 and a front-back swinging mechanism 324 which are fixedly connected with the machine platform;
the left-right swinging mechanism 322 is provided with a horizontal straight connecting plate, the horizontal straight connecting plate is fixedly connected to the fixed column assembly 321, the horizontal straight connecting plate is provided with a horizontal guide rail 3221 and a horizontal sliding block 3222, the horizontal sliding block 3222 is provided with a vertical connecting plate, the horizontal straight connecting plate is provided with a first horizontal straight screw rod sub-assembly 3223 and is slidably connected with a horizontal sliding plate, the horizontal sliding plate is fixed with the vertical connecting plate, one end of the first horizontal straight screw rod sub-assembly 3223 is connected with a left-right swinging power part 3224 through a coupler, the left-right swinging power part 3224 is a motor, and the left-right swinging power part 3224 provides a power source for the left-right swinging mechanism 322 to move horizontally left and right;
the up-down swinging mechanism 323 is provided with a vertical screw pair assembly 3231 fixed on the vertical connecting plate and is connected with a vertical sliding plate in a sliding manner, the horizontal sliding plate is provided with a second horizontal straight connecting plate, one end of the vertical screw pair assembly 3231 is connected with an up-down swinging power part 3232 through a coupler, the up-down swinging power part 3232 is a motor, and the up-down swinging power part 3232 provides a power source for the up-down swinging mechanism 323 to move up and down in the vertical direction;
the front-back swinging mechanism 324 is provided with a horizontal connecting plate fixedly connected to the second transverse straight connecting plate, the horizontal connecting plate is fixedly connected with a front-back swinging power part 3241, the front-back swinging power part 3241 is a motor, the front-back swinging power part 3241 provides a power source for the front-back swinging mechanism 324 to move back and forth in the horizontal direction through a mechanical transmission component 3242, and the mechanical transmission component 3242 is in synchronous belt transmission; the horizontal connecting plate is connected with the longitudinal guide rail in a sliding manner through a longitudinal sliding block, the longitudinal sliding block is connected with a swinging clamping jaw connecting plate, and the swinging clamping jaw connecting plate is connected with two groups of swinging clamping jaw assemblies 9 which are respectively used for clamping cables at two wire ends close to the data wire; the two groups of swing clamping jaw assemblies 9 are provided with four groups of clamping fingers 91 capable of rotating automatically, and the clamping fingers are in a gourd shape;
preferably, the mechanism further comprises: the wire end fixing clamp assembly 33 is fixedly connected to the machine table 1 and is respectively used for clamping and fixing two wire ends of a data wire; the wire end fixing clamp assembly 33 is provided with a clamp power piece 331 and a wire end clamp 332, the clamp power piece 331 is used for controlling the opening and closing of the wire end clamp 332, and the clamp power piece 331 is an air cylinder;
when the data line is transmitted to the swinging electrical measuring mechanism 3, the PLC control system controls the positioning test assembly 31 to position the data line carrier 21 and extend forwards to connect the test module for resistance detection, then controls the wire end fixing clamp assembly 33 to clamp two wire ends of the fixed data line, and controls the two groups of swinging clamping jaw assemblies 9 to clamp the cables at the two wire ends close to the data line to perform swinging tests in the front-back, left-right, up-down directions through the swinging mechanism 32.
Preferably, as shown in fig. 1 to fig. 4 and fig. 11, the data line voltage drop testing mechanism 4 and the data line simulation real machine charging testing mechanism 5 both include a second testing module 41, a second testing module power part 42 and a second positioning component 43, the second testing module power part 42 is disposed at the rear end of the second testing module 41, the second testing module power part 42 is an air cylinder, the second testing module power part 42 provides a power source for the second testing module 41 to move forward and backward in the horizontal direction, the second positioning component 43 is disposed at the front end of the second testing module 41, the second positioning component 43 is used in cooperation with the positioning hole on the data line carrier 21, and the data line voltage drop test is performed on the data line through the data line voltage drop testing mechanism 4; and the data line is subjected to charging test through the data line simulation real machine charging test mechanism 5.
Preferably, as shown in fig. 1 to 4 and 13, the data line CCD detecting mechanism 6 is disposed at the right side of the carrier pick-up assembly 23, the data line CCD detection mechanism 6 comprises a CCD detection transmission assembly 61 and a data line port exposed size detection device 62, the CCD detection conveying assembly 61 is fixedly connected with the machine table, the CCD detection conveying assembly 61 comprises a CCD detection transverse and straight connecting plate, the CCD detection transverse and straight connecting plate is provided with a second transverse and straight screw rod pair assembly 611 and is connected with a second transverse sliding plate in a sliding manner, one side of the second transverse sliding plate is provided with a wire end clamp assembly 612 by being connected with a vertical connecting plate, one end of the second transverse and straight screw rod pair assembly 611 is connected with a left-right moving power piece 613 through a coupler, the left-right moving power piece 613 is a motor, and the left-right moving power piece 613 provides a power source for the wire end clamp assembly 612 to move left and right in the horizontal direction; the data line port exposure size detection device 62 is arranged on the machine table 1, and performs CCD detection on the exposure basic sizes of the two ports of the data line through the data line CCD detection mechanism 6.
Preferably, as shown in fig. 1 to 4, the blanking sorting mechanism 7 includes a blanking support 71, a blanking power part 72, a blanking slide carriage 73 and a blanking clamping jaw 74, the blanking support 71 is disposed at the rear end of the data line CCD detection mechanism 6, the blanking power part 72 is disposed on the blanking support 71, the blanking power part 72 is a motor, the blanking power part 72 is connected to the blanking slide carriage 73 through a coupling to provide a power source for the left and right movement of the blanking clamping jaw 74, the blanking slide carriage 73 is fixed on the blanking support 71, the blanking clamping jaw 74 is fixed on a transverse slide of the blanking slide carriage 73, the blanking clamping jaw 74 moves horizontally on the blanking support 71 through the blanking slide carriage 73, the NG slot 75 and the storage slot are disposed at the tail of the machine 1, the PLC control system controls the blanking clamping jaw 74 to store the unqualified data lines detected by each mechanism in the NG slot 75 in a classified manner, and storing the detected qualified data lines in a storage tank.
Preferably, the device also comprises a conveying mechanism 8 which is closely connected with the front end of the conveying mechanism 2; the conveying mechanism 8 is provided with a conveying side assembly for conveying the data line to be detected to the head part of the conveying mechanism 2.
Example two.
As shown in fig. 1 to fig. 4, fig. 5 and fig. 12, a difference between the first embodiment and the second embodiment is that the conveying mechanism 2 of the present embodiment further includes a carrier extracting assembly 23 and a carrier return-side mechanism 24, the carrier extracting assembly 23 includes a first pushing power piece 231, a second pushing power piece 232 and an extracting structure 233, the carrier return-side mechanism 24 includes a first conveyor belt 241 and a conveyor belt power piece 242, the first conveyor belt 241 and the conveying support 221 are arranged side by side, the conveyor belt power piece 242 is arranged on one side of the bottom of the first conveyor belt 241, the conveyor belt power piece 242 is used for providing a power source for rotation of the first conveyor belt 241, the conveyor belt power piece 242 is a motor, the first pushing power piece 231 is arranged at the tail end of the first conveyor belt 241, the second pushing power piece 232 is arranged at the head end of the first conveyor belt 241, and the first pushing power piece 231 is used for moving the data line carrier 21 from the tail end of the carrier conveying support 221 The data line carrier 21 is pushed to the head of the first conveyor belt 241, the second pushing power element 232 is used for controlling the extracting structure 233 to lift the data line carrier 21 from the tail of the carrier conveying support 221 and place the data line carrier onto the head of the first conveyor belt 241, and the first conveyor belt 241 is used for conveying the data line carrier 21 from the head to the tail of the first conveyor belt 241.
Preferably, as shown in fig. 1 to 4, 6, 7, 8 and 9, the sway testing mechanism 3 comprises a positioning test component 31 and a sway mechanism 32 for pulling the cable close to two ports of the data line to sway up, down, left and right; the positioning test assembly 31 comprises a first test module 311, a first test module power part 312 and a first positioning part 313, the positioning test assembly 31 is arranged at the rear end of the swing mechanism 32, the first test module power part 312 is an air cylinder, and the first test module power part 312 provides a power source for the first test module 311 to move back and forth in the horizontal direction; the first positioning element 313 is disposed at the front end of the first testing module 311, and the first positioning element 313 is used in cooperation with a positioning hole of the data line carrier 21 to perform resistance detection on the data line through the positioning testing component 31.
Preferably, the rocking mechanism 32 comprises: a fixed column component 321, a left-right swinging mechanism 322, an up-down swinging mechanism 323, a front-back swinging mechanism 324 and a supporting rod component 325 which is fixedly connected to the outer side of the swinging mechanism 32 and used for preventing the data cable from moving, rubbing and damaging;
the left-right swinging mechanism 322 is provided with a horizontal straight connecting plate, the horizontal straight connecting plate is fixedly connected to the fixed column assembly 321, the horizontal straight connecting plate is provided with a horizontal guide rail 3221 and a horizontal sliding block 3222, the horizontal sliding block 3222 is provided with a vertical connecting plate, the horizontal straight connecting plate is provided with a first horizontal straight screw rod sub-assembly 3223 and is slidably connected with a horizontal sliding plate, the horizontal sliding plate is fixed with the vertical connecting plate, one end of the first horizontal straight screw rod sub-assembly 3223 is connected with a left-right swinging power part 3224 through a coupler, the left-right swinging power part 3224 is a motor, and the left-right swinging power part 3224 provides a power source for the left-right swinging mechanism 322 to move horizontally left and right;
the up-down swinging mechanism 323 is provided with a vertical screw pair assembly 3231 fixed on the vertical connecting plate and is connected with a vertical sliding plate in a sliding manner, the horizontal sliding plate is provided with a second horizontal straight connecting plate, one end of the vertical screw pair assembly 3231 is connected with an up-down swinging power part 3232 through a coupler, the up-down swinging power part 3232 is a motor, and the up-down swinging power part 3232 provides a power source for the up-down swinging mechanism 323 to move up and down in the vertical direction;
the front-back swinging mechanism 324 is provided with a horizontal connecting plate fixedly connected to the second transverse straight connecting plate, the horizontal connecting plate is fixedly connected with a front-back swinging power part 3241, the front-back swinging power part 3241 is a motor, the front-back swinging power part 3241 provides a power source for the front-back swinging mechanism 324 to move back and forth in the horizontal direction through a mechanical transmission component 3242, and the mechanical transmission component 3242 is in synchronous belt transmission; the horizontal connecting plate is connected with the longitudinal guide rail in a sliding manner through a longitudinal sliding block, the longitudinal sliding block is connected with a swinging clamping jaw connecting plate, and the swinging clamping jaw connecting plate is connected with two groups of swinging clamping jaw assemblies 9 which are respectively used for clamping cables connected with two ends of a data line; the two groups of swinging clamping jaw assemblies 9 are provided with four groups of clamping fingers 91 capable of rotating automatically, and the clamping fingers are in a gourd shape;
preferably, the mechanism further comprises: the wire end fixing clamp assembly 33 is fixedly connected to the machine table 1 and is respectively used for clamping and fixing two wire ends of a data wire; the wire end fixing clamp assembly 33 is provided with a clamp power piece 331 and a wire end clamp 332, the clamp power piece 331 is used for controlling the opening and closing of the wire end clamp 332, and the clamp power piece 331 is an air cylinder;
when the data line is transmitted to the swinging electrical measuring mechanism 3, the PLC control system controls the positioning test component 31 to position the data line carrier 21 and extend forwards to connect the test module for resistance detection, then the control line end fixing clamp component 33 clamps two line ends of the fixed data line, and then the two groups of swinging clamping jaw components 9 are controlled to clamp the cable clamped at the two line ends close to the data line to carry out swinging tests in the front-back, left-right and up-down directions through the swinging mechanism 32.
Preferably, as shown in fig. 1 to 4 and 11, the data line voltage drop testing mechanism 4 and the data line simulation real machine charging testing mechanism 5 both include a second testing module 41, a second testing module power part 42 and a second positioning component 43, the second testing module power part 42 is disposed at the rear end of the second testing module 41, the second testing module power part 42 is an air cylinder, the second testing module power part 42 provides a power source for the second testing module 41 to move forward and backward in the horizontal direction, the second positioning part 43 is disposed at the front end of the second testing module 41, the second positioning part 43 is used in cooperation with the positioning hole on the data line carrier 21, and the data line voltage drop testing mechanism 4 performs voltage drop testing on the data line; and the data line is subjected to charging test through the data line simulation real machine charging test mechanism 5.
Preferably, as shown in fig. 1 to 4 and 13, the data line CCD detecting mechanism 6 is disposed at the right side of the carrier pick-up assembly 23, the data line CCD detection mechanism 6 comprises a CCD detection transmission assembly 61 and a data line port exposed size detection device 62, the CCD detection conveying assembly 61 is fixedly connected with the machine table, the CCD detection conveying assembly 61 comprises a CCD detection transverse and straight connecting plate, the CCD detection transverse and straight connecting plate is provided with a second transverse and straight screw rod pair assembly 611 and is connected with a second transverse sliding plate in a sliding manner, one side of the second transverse sliding plate is provided with a wire end clamp assembly 612 by being connected with a vertical connecting plate, one end of the second transverse and straight screw rod pair assembly 611 is connected with a left-right moving power piece 613 through a coupler, the left-right moving power part 613 is a motor, and the left-right moving power part 613 provides a power source for the horizontal left-right movement of the CCD detection and transmission assembly 61; the data line port exposure size detection device 62 is arranged on the machine platform 1, and CCD detection is carried out on exposure basic sizes of two ports of a data line through the data line CCD detection mechanism 6.
Preferably, as shown in fig. 1 to fig. 4 and fig. 14, the blanking sorting mechanism 7 includes a blanking support 71, a blanking power part 72, a blanking slide carriage 73 and a blanking clamping jaw 74, the blanking support 71 is disposed at the rear end of the data line CCD detection mechanism 6, the blanking power part 72 is disposed on the blanking support 71, the blanking power part 72 is a motor, the blanking power part 72 is connected to the blanking slide carriage 73 through a coupler to provide a power source for the left and right movement of the blanking clamping jaw 74, the blanking slide carriage 73 is fixed on the blanking support 71, the blanking clamping jaw 74 is fixed on a transverse slide of the blanking slide carriage 73, the blanking clamping jaw 74 moves horizontally on the blanking support 71 through the blanking slide carriage 73, the NG slot 75 and the storage slot are disposed at the tail of the machine table 1, the PLC control system controls the blanking clamping jaw 74 to store the unqualified data lines detected by each mechanism in the NG slot 75 in a classified manner, storing the detected qualified data lines in a storage tank; two sets of unloading clamping jaws 74 are provided, and two clamping jaws of two sets of unloading clamping jaws 74 are staggered from front to back, can avoid the clamping jaw to produce when opening and interfere, are favorable to dwindling the design space.
Preferably, the device also comprises a conveying mechanism 8 which is closely connected with the front end of the conveying mechanism 2; the conveying mechanism 8 is provided with a conveying side assembly for conveying the data wire to be detected to the head part of the conveying mechanism 2; the transmission mechanism 8 is further provided with a return side component for returning the data line carrier 21 to the head of the transmission mechanism 8.
The rest of this embodiment is the same as the first embodiment, and is not described again here.
To sum up, the beneficial effects of the utility model reside in that: the utility model has reasonable design and novel structure, integrates the data line transmission mechanism, the carrier feeding and returning mechanism, the data line swinging electrical measurement mechanism, the data line pressure drop test mechanism, the data line simulation real machine charging test mechanism, the data line CCD test mechanism and the data line blanking sorting mechanism into a whole, has high automation degree, can realize the automatic transmission of the data line to each test mechanism for detection without manual operation, ensures that the data line can be swung to a corresponding position and a corresponding angle by adopting the structural design of the data line swinging electrical measurement mechanism each time, thereby greatly improving the accuracy of swinging electrical measurement, completely avoiding that defective data lines can not be detected and mixed into qualified data lines due to insufficient swinging position or angle, simultaneously, electrically measuring the data lines after swinging electrical measurement again by the data line pressure drop test mechanism and the data line simulation real machine charging test mechanism, ensure that the data line is the certified products, through adopting data line CCD detection mechanism, can detect the exposed basic size of the both ends mouth of data line, carry the certified products letter sorting to the certified products storage box through adopting data line unloading letter sorting mechanism, carry the defective products to storing the different categorised NG inslot of box, the practicality is strong, has improved detection efficiency and rate of accuracy.
The working principle is as follows: manually putting the data wires into a data wire carrier (two data wires can be put at one time), displacing the data wire carrier through a bidirectional conveying mechanism, conveying the data wires to be detected to a swinging electric measuring mechanism through the data wire carrier, controlling the positioning test assembly to position the data wire carrier and forwards extend out of a connecting test module for resistance detection, then controlling a wire end fixing clamp assembly to clamp wire ends of two groups of fixed data wires, controlling two groups of swinging clamping jaw assemblies to clamp cables close to the wire ends, performing arc swinging tests in the front-back, left-right and up-down directions through the swinging mechanism and returning, if the resistance detection is unqualified, recording the resistance detection by a PLC control system in an unqualified removing mechanism and discharging the unqualified cables in a discharging sorting mechanism, after the swinging electric measurement is completed, loosening a clamping jaw and a positioning piece, and loading the data wires after the swinging electric measurement by the data wire carrier into a voltage drop test mechanism and a true machine simulation charging test mechanism, the testing module judges whether the data line is a qualified product or an unqualified product, if the data line is the unqualified product, the PLC control system records the data line in the unqualified removing mechanism and discharges the data line in the sorting and blanking mechanism, the charged qualified product data line is pulled out from the data line carrier through a clamp which can move back and forth and move left and right, and directly enters the data line CCD detecting mechanism, meanwhile, the data line carrier is lifted from the tail part of the carrier conveying support through the extraction structure and placed to the head part of the first conveying belt to flow back to the return side of the bidirectional conveying mechanism, the data line CCD detection mechanism simultaneously detects the basic exposed sizes of two ports of the two data lines, if the two ports of the two data lines are detected to be unqualified products, the PLC control system records the two ports of the two data lines in the unqualified product removing mechanism and discharges the two ports of the two data lines in the blanking sorting mechanism, and the blanking sorting mechanism sorts and clamps the qualified products/the unqualified products to the corresponding storage tank and the NG tank respectively.
The above-mentioned embodiments only represent one of the embodiments of the present invention, and the description thereof is more specific and detailed, but it should not be understood that the scope of the present invention is limited thereby. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides a multi-functional data line test and detection machine which characterized in that includes:
the swinging electrical measurement mechanism is used for carrying out resistance detection on the data line to be detected;
a voltage drop test mechanism for applying a standard current to detect a loss voltage of the data line;
the real phone charging simulation test mechanism is used for simulating charging of a real mobile phone to detect whether charging of a data line is normal or not;
the CCD detection mechanism is used for carrying out CCD detection on the exposed basic sizes of the two ports of the data line;
the blanking sorting mechanism is used for storing the data lines detected by all the mechanisms in a classified manner;
the conveying mechanism is used for sequentially conveying the data lines to be detected to the swing electrical testing mechanism, the voltage drop testing mechanism and the simulation real machine charging testing mechanism for detection;
and the board and with conveying mechanism, sway electric measurement mechanism, pressure drop accredited testing organization, the real machine charging accredited testing organization of simulation, CCD detection mechanism and unloading letter sorting mechanism PLC control system that the electricity is connected respectively, PLC control system and conveying mechanism set up on the board, sway electric measurement mechanism, pressure drop accredited testing organization, the real machine charging accredited testing organization of simulation and set gradually in conveying mechanism's conveying side according to data line direction of transfer, CCD detection mechanism and unloading letter sorting mechanism set gradually in the afterbody of board.
2. The multifunctional data line testing and inspecting machine of claim 1, wherein said conveying mechanism comprises a data line carrier and a carrier conveying side mechanism, said data line carrier comprises a carrier slider plate, a PCB plate fixing plate and a test PCB plate; the carrier conveying side mechanism comprises a carrier conveying support, a carrier conveying power piece and a carrier pushing piece, the carrier conveying power piece is connected with the carrier pushing piece, and the carrier conveying power piece drives the carrier pushing piece to work so as to push the data line carrier to slide on a guide rail of the carrier conveying support, so that the data lines on the data line carrier are conveyed to each mechanism.
3. The multifunctional data line testing and detecting machine of claim 2, wherein the conveying mechanism further comprises a carrier pick-up assembly and a carrier return-side mechanism, the carrier pick-up assembly comprises a first pushing power component, a second pushing power component and a pick-up structure, the carrier return-side mechanism comprises a first conveyor belt and a conveyor belt power component, the first conveyor belt and the conveyor belt support are arranged side by side, the conveyor belt power component is used for providing a power source for the rotation of the first conveyor belt, the first pushing power component is used for pushing the data line carrier from the tail portion of the carrier conveyor support to the head portion of the first conveyor belt, the second pushing power component is used for controlling the pick-up structure to lift the data line carrier from the tail portion of the carrier conveyor support and place the data line carrier on the head portion of the first conveyor belt, the first conveyor belt is used for conveying the data line carrier from the head part to the tail part of the first conveyor belt.
4. The multifunctional data line testing and detecting machine as claimed in claim 2, wherein the swinging electrical measuring mechanism comprises a positioning testing component and a swinging mechanism for pulling the cable at two ports close to the data line to swing up, down, left and right; the positioning test assembly comprises a first test module, a first test module power piece and a first positioning piece, the positioning test assembly is arranged at the rear end of the swing mechanism, and the first test module power piece provides a power source for the first test module to move back and forth in the horizontal direction; the first positioning piece is matched with the positioning hole in the data line carrier for use, and the resistance detection is carried out on the data line through the positioning test assembly.
5. The multifunctional data line testing and detecting machine of claim 4, wherein said rocking mechanism comprises: the fixed column assembly, the left-right swinging mechanism, the up-down swinging mechanism and the front-back swinging mechanism are fixedly connected with the machine table;
the left-right swinging mechanism is provided with a transverse straight connecting plate, the transverse straight connecting plate is fixedly connected to the fixed column assembly, a transverse guide rail and a transverse sliding block are arranged on the transverse straight connecting plate, a vertical connecting plate is arranged on the transverse sliding block, a first transverse straight screw rod pair assembly is arranged on the transverse straight connecting plate and is connected with a transverse sliding plate in a sliding mode, the transverse sliding plate is fixed with the vertical connecting plate, one end of the first transverse straight screw rod pair assembly is connected with a left-right swinging power assembly through a coupler, and the left-right swinging power assembly provides a power source for the left-right swinging mechanism to move left and right in the horizontal direction;
the up-down swinging mechanism is provided with a vertical screw rod pair assembly fixed on the vertical connecting plate and is connected with a vertical sliding plate in a sliding manner, one side of the horizontal sliding plate is provided with a second horizontal and vertical connecting plate, one end of the vertical screw rod pair assembly is connected with an up-down swinging power piece through a coupler, and the up-down swinging power piece provides a power source for the up-down swinging mechanism to move up and down in the vertical direction;
the front-back swinging mechanism is provided with a horizontal connecting plate fixedly connected to the second transverse straight connecting plate, one end of the horizontal connecting plate is fixedly connected with a front-back swinging power part, and the front-back swinging power part provides a power source for the front-back swinging mechanism to move back and forth in the horizontal direction through a mechanical transmission assembly; the horizontal connecting plate is connected with the longitudinal guide rail in a sliding manner through a longitudinal sliding block, the longitudinal sliding block is connected with a swinging clamping jaw connecting plate, and the swinging clamping jaw connecting plate is connected with two groups of swinging clamping jaw assemblies and respectively used for clamping cables at two wire ends close to the data wire; two sets of but swing clamping jaw assembly is provided with four groups of clamp fingers of rotation, the clamp finger is the calabash shape.
6. The multifunctional data line testing and inspection machine of claim 5 wherein said rocking electrical measurement mechanism further comprises: the wire end fixing clamp assembly is fixedly connected to the machine table and is respectively used for clamping and fixing two wire ends of the data wire; the wire end fixing clamp assembly is provided with a clamp power piece and a wire end clamp, and the clamp power piece is used for controlling the opening and closing of the wire end clamp;
when the data line is transmitted to the swinging electric measuring mechanism, the PLC control system controls the positioning test assembly to position the data line carrier and extend forwards to connect the test module for resistance detection, then controls the wire end fixing clamp assembly to clamp two wire ends of the fixed data line, and controls the two groups of swinging clamping jaw assemblies to clamp cables at the two wire ends close to the data line to perform swinging tests in the front-back, left-right and up-down directions through the swinging mechanism.
7. The multifunctional data line testing and detecting machine of claim 2, wherein the voltage drop testing mechanism and the simulation true machine charging testing mechanism each comprise a second testing module, a second testing module power piece and a second positioning assembly, the second testing module power piece provides a power source for the second testing module to move back and forth in the horizontal direction, the second positioning assembly is matched with the positioning hole on the data line carrier for use, and the voltage drop testing mechanism performs voltage drop testing on the data line; and carrying out charging test on the data line through a simulation real machine charging test mechanism.
8. The multifunctional data line testing and detecting machine of claim 3, wherein the CCD detecting mechanism comprises a CCD detecting and conveying assembly and a data line port exposed size detecting device, the CCD detecting and conveying assembly is fixedly connected to the machine table, the CCD detecting and conveying assembly comprises a CCD detecting transverse and straight connecting plate, the CCD detecting transverse and straight connecting plate is provided with a second transverse and straight screw rod pair assembly and is connected with a second transverse sliding block in a sliding manner, a line end clamp assembly is arranged on one side of the second transverse sliding block, one end of the second transverse and straight screw rod pair assembly is connected with a left-right moving power piece through a coupler, and the left-right moving power piece provides a power source for the line end clamp assembly to move horizontally left and right; the device for detecting the exposed size of the data line port is arranged on the machine table, and CCD detection is carried out on the exposed basic sizes of the two ports of the data line through a CCD detection mechanism.
9. The multifunctional data line testing and detecting machine as claimed in claim 1, wherein the unloading sorting mechanism includes an unloading bracket, an unloading power member, an unloading sliding seat and an unloading clamping jaw, the unloading bracket is fixed on the machine platform, the unloading power member is disposed on the unloading bracket, the unloading power member is connected to the unloading sliding seat through a coupling to provide a power source for the left and right movement of the unloading clamping jaw, the unloading sliding seat is fixed on the unloading bracket, the unloading clamping jaw is fixed on a transverse sliding block of the unloading sliding seat, the unloading clamping jaw horizontally moves on the unloading bracket through the unloading sliding seat, and the PLC control system controls the unloading clamping jaw to store the data lines detected by each mechanism in a classified manner.
10. The multifunctional data line testing and detecting machine as claimed in claim 2, further comprising a transmission mechanism closely connected to the front end of the conveying mechanism; the transmission mechanism is also provided with a return side assembly for returning the data line carrier to the head of the transmission mechanism; the conveying mechanism is provided with a conveying side assembly used for conveying the data wire to be detected to the head of the conveying mechanism.
CN202121469154.7U 2021-06-30 2021-06-30 Multifunctional data line testing and detecting machine Active CN217369337U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121469154.7U CN217369337U (en) 2021-06-30 2021-06-30 Multifunctional data line testing and detecting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121469154.7U CN217369337U (en) 2021-06-30 2021-06-30 Multifunctional data line testing and detecting machine

Publications (1)

Publication Number Publication Date
CN217369337U true CN217369337U (en) 2022-09-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN217369337U (en)

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