CN217346326U - Air conditioner end cover casting mold - Google Patents
Air conditioner end cover casting mold Download PDFInfo
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- CN217346326U CN217346326U CN202220798335.2U CN202220798335U CN217346326U CN 217346326 U CN217346326 U CN 217346326U CN 202220798335 U CN202220798335 U CN 202220798335U CN 217346326 U CN217346326 U CN 217346326U
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- air conditioner
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- 238000005266 casting Methods 0.000 title claims abstract description 58
- 238000000465 moulding Methods 0.000 claims abstract description 131
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 85
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000005034 decoration Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003466 welding Methods 0.000 description 13
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 4
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The application relates to the technical field of air conditioner production, discloses an air conditioner end cover casting mold, include: a mold body, a first hot runner, and a second hot runner. In this application, through first hot runner and second hot runner to the interior pouring material stream of first end cover molding cavity, can improve the homogeneity that the pouring material stream solidifies, reduce the weld mark of air conditioner end cover surface, hide the weld mark in first molding groove in addition, the weld mark is hidden in the decoration groove of the air conditioner end cover that production obtained promptly, because the decoration groove of air conditioner end cover plays the decorative effect, need not to assemble, just also need not to polish the weld mark hidden in decorating the groove, reduce the manufacturing cost of air conditioner end cover.
Description
Technical Field
The application relates to the technical field of air conditioner production, in particular to an air conditioner end cover casting mold.
Background
At present, according to the development trend of materials, an air conditioner inner shell uses an ABS (acrylonitrile Butadiene Styrene) dyeing material, the ABS dyeing material is a terpolymer consisting of three monomers of acrylonitrile (A), Butadiene (B) and Styrene (S), the ABS dyeing material is a spraying-free material, a formed part has metal texture, pearl powder and a metal effect auxiliary agent are added in the components, and the pearl material has high gloss and high brightness, but is weak in fluidity and is easy to generate weld marks during casting forming.
There is a case mold in the related art, including: the casting device comprises a male die and a female die, wherein the female die and the male die are matched to form a cavity, a pouring gate is arranged on the end surface of the outer side of the female die, a pouring runner is arranged on the end surface of the inner side of the female die, one end of the pouring runner is connected with the pouring gate, and the other end of the pouring runner is connected with the side edge of the cavity; a feeding hole is formed in the cavity, the feeding hole is positioned at the top corner of the side edge of the cavity, and the pouring runner is connected with the feeding hole; the pouring runner is arranged on the side edge of the cavity, so that the welding line is arranged at a position where the side wall of the shell is relatively hidden, the influence of the welding line on the appearance of the shell is reduced, and the market value of the shell is improved.
In the process of implementing the embodiments of the present disclosure, it is found that at least the following problems exist in the related art:
casting through single sprue gate can lead to the solidification homogeneity of material flow relatively poor, and the surface of the casing after the shaping forms the raised grain, is difficult to ensure that the weld mark can hide in casing lateral wall department completely, and the weld mark of hiding in casing lateral wall department can influence the follow-up assembly of casing in addition, still need polish the weld mark, has increased manufacturing cost.
SUMMERY OF THE UTILITY MODEL
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview nor is intended to identify key/critical elements or to delineate the scope of such embodiments but rather as a prelude to the more detailed description that is presented later.
The embodiment of the disclosure provides an air conditioner end cover casting mold to reduce the weld mark of air conditioner end cover surface, improve the homogeneity that the casting material flows and solidify, hide the weld mark in the decorative groove of air conditioner end cover, reduce the manufacturing cost of air conditioner end cover.
In some embodiments, an air conditioner end cover casting mold, comprises: the hot runner system comprises a die body, a first hot runner and a second hot runner. A first end cover forming cavity is defined in the die body, and a first forming groove corresponding to the decorative groove of the air conditioner end cover is formed in the inner wall of the upper side of the first end cover forming cavity; one end of the first hot runner extends out of the upper side wall of the die body, and the other end of the first hot runner extends into the die body and is communicated with the end position of the first end cover molding cavity along the length direction of the first molding groove; one end of the second hot runner extends out of the upper side wall of the die body, and the other end of the second hot runner extends into the die body and is communicated with the bottom middle position of the first end cover molding cavity along the length direction of the first molding groove; the material flow poured by the first hot runner can flow along the length direction of the first forming groove, and the material flow poured by the second hot runner can flow along the length direction of the first forming groove along with the material flow poured by the first hot runner, so that a weld mark of the material flow poured by the first hot runner and the material flow poured by the second hot runner is located in the first forming groove.
Optionally, the air conditioner end cover casting mold further includes: and (4) a main pouring seat. The main casting seat is provided with a casting port, and one ends of the first hot runner and the second hot runner extending out of the die body are communicated with the main casting seat.
Optionally, the main casting base comprises: a first shunt branch and a second shunt branch. One end of the first branch is communicated with a first hot runner; one end of the second branch is communicated with the second hot runner, the other end of the second branch is opposite to and communicated with the other end of the first branch, and the sprue gate is positioned at the communication position of the first branch and the second branch.
Optionally, heating portions are disposed in both the first branch passage and the second branch passage.
Optionally, a hot runner sequence valve is provided in each of the first and second hot runners.
Optionally, a second end cover molding cavity is further defined in the mold body, a second molding groove corresponding to the decoration groove of the air conditioner end cover is formed in the inner wall of the upper side of the second end cover molding cavity, the second end cover molding cavity and the first end cover molding cavity are symmetrically arranged in the mold body, and the second hot runner is respectively communicated with the first end cover molding cavity and the second end cover molding cavity.
Optionally, the air conditioner end cover casting mold further includes: a third hot runner. One end of the third hot runner extends out of the upper side wall of the die body, and the other end of the third hot runner extends into the die body and is communicated with one end of the second end cover forming cavity along the length direction of the second forming cavity.
Optionally, a hot runner sequence valve is also provided in the third hot runner.
Optionally, the mold body comprises: an upper mold body and a lower mold body. The lower die body is arranged on the lower side of the upper die body and is detachably connected with the upper die body.
Optionally, a stripping seat capable of moving up and down is arranged in the lower die body.
The air conditioner end cover casting mold provided by the embodiment of the disclosure can realize the following technical effects:
the method comprises the steps of defining a first end cover molding cavity corresponding to an air conditioner end cover in a mold body, arranging a first hot runner and a second hot runner on the inner wall of the upper side of the first end cover molding cavity, pouring material flow into the first end cover molding cavity through the first hot runner during pouring, enabling the first hot runner to be communicated with the end part of the first end cover molding cavity along the length direction of the first molding cavity, enabling the material flow poured into the first end cover molding cavity through the first hot runner to flow along the length direction of the first molding cavity, enabling the material flow to be poured into the first end cover molding cavity through the second hot runner under the condition that the material flow is filled in the bottom of the first end cover molding cavity, enabling the second hot runner to be communicated with the bottom of the first end cover molding cavity along the length direction of the first molding cavity, namely enabling the feeding direction of the second hot runner to be perpendicular to the flowing direction of the material flow of the first hot runner, at the moment, the material flow poured by the second hot runner flows along the flowing direction of the material flow poured by the first hot runner under the driving of the material flow poured by the first hot runner, namely, the material flow flows along the length direction of the first forming groove, finally, the welding marks of the material flow poured by the first hot runner and the material flow poured by the second hot runner are hidden in the first forming groove, the material flow is poured into the first end cover forming cavity through the first hot runner and the second hot runner, the solidification uniformity of the material flow can be improved, the welding marks on the outer surface of the air conditioner end cover are reduced, the welding marks are hidden in the first forming groove, namely, the welding marks are hidden in the decorative groove of the air conditioner end cover obtained in production, the decorative groove of the air conditioner end cover plays a decorative role, assembly is not needed, the welding marks hidden in the decorative groove do not need to be polished, and the production cost of the air conditioner end cover is reduced.
The foregoing general description and the following description are exemplary and explanatory only and are not restrictive of the application.
Drawings
One or more embodiments are illustrated by way of example in the accompanying drawings, which correspond to the accompanying drawings and not in limitation thereof, in which elements having the same reference numeral designations are shown as like elements and not in limitation thereof, and wherein:
FIG. 1 is a schematic structural diagram of an air conditioner end cover casting mold provided by an embodiment of the disclosure;
fig. 2 is a schematic view of an internal structure of an air conditioner end cover casting mold according to an embodiment of the disclosure;
FIG. 3 is a schematic structural view of a main casting seat provided by the disclosed embodiment;
FIG. 4 is a schematic structural diagram of a heating section provided in an embodiment of the present disclosure;
fig. 5 is a schematic view of the internal structure of another air conditioner end cover casting mold provided by the embodiment of the disclosure;
FIG. 6 is a schematic structural view of another main casting seat provided by the disclosed embodiment;
FIG. 7 is a schematic view of the communication locations of a first hot runner, a second hot runner, and a third hot runner provided by embodiments of the present disclosure;
FIG. 8 is a schematic structural view of a mold body provided in accordance with an embodiment of the present disclosure;
fig. 9 is a schematic structural diagram of a stripping base according to an embodiment of the present disclosure.
Reference numerals are as follows:
100. a mold body; 110. an upper die body; 120. a lower die body; 121. demoulding seats; 130. a base; 131. a spring; 200. a first hot runner; 300. a second hot runner; 400. the first end cover forms a cavity; 410. a first forming groove; 500. a main pouring seat; 501. a pouring gate; 510. a first shunt branch; 520. a second shunt branch; 530. a third shunt branch; 600. a heating section; 610. a first part; 620. a second section; 700. the second end cover forms a cavity; 710. a second forming groove; 800. a third hot runner.
Detailed Description
So that the manner in which the features and elements of the disclosed embodiments can be understood in detail, a more particular description of the disclosed embodiments, briefly summarized above, may be had by reference to the embodiments, some of which are illustrated in the appended drawings. In the following description of the technology, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the disclosed embodiments. However, one or more embodiments may be practiced without these details. In other instances, well-known structures and devices may be shown in simplified form in order to simplify the drawing.
The terms "first," "second," and the like in the description and in the claims, and the above-described drawings of embodiments of the present disclosure, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the present disclosure described herein may be made. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion.
In the embodiments of the present disclosure, the terms "upper", "lower", "inner", "middle", "outer", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the disclosed embodiments and their examples and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation. Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meanings of these terms in the embodiments of the present disclosure can be understood by those of ordinary skill in the art as appropriate.
In addition, the terms "disposed," "connected," and "secured" are to be construed broadly. For example, "connected" may be a fixed connection, a detachable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. Specific meanings of the above terms in the embodiments of the present disclosure can be understood by those of ordinary skill in the art according to specific situations.
The term "plurality" means two or more unless otherwise specified.
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.
With reference to fig. 1 to 9, an embodiment of the present disclosure provides an air conditioner end cover casting mold, including: a mold body 100, a first hot runner 200, and a second hot runner 300. A first end cover forming cavity 400 is defined in the die body 100, and a first forming groove 410 corresponding to a decorative groove of an air conditioner end cover is formed in the inner wall of the upper side of the first end cover forming cavity 400; one end of the first hot runner 200 extends out of the upper side wall of the mold body 100, and the other end extends into the interior of the mold body 100 and is communicated with the end position of the first end cover molding cavity 400 along the length direction of the first molding groove 410; one end of the second hot runner 300 extends out of the upper side wall of the mold body 100, and the other end extends into the interior of the mold body 100 and is communicated with the bottom middle position of the first end cover molding cavity 400 along the length direction of the first molding groove 410; wherein the flow poured by the first hot runner 200 can flow along the length direction of the first forming groove 410, and the flow poured by the second hot runner 300 can flow along the length direction of the first forming groove 410 along with the flow poured by the first hot runner 200, so that the weld mark of the flow poured by the first hot runner 200 and the flow poured by the second hot runner 300 is located in the first forming groove 410.
In the embodiment of the present disclosure, a first end cap molding cavity 400 corresponding to an air conditioner end cap is defined inside the mold body 100, a first molding groove 410 corresponding to a decorative groove of the air conditioner end cap is formed on an upper inner wall of the first end cap molding cavity 400, a material flow is first poured into the first end cap molding cavity 400 through the first hot runner 200 during pouring by providing the first hot runner 200 and the second hot runner 300, the material flow poured into the first end cap molding cavity 400 through the first hot runner 200 flows along a length direction of the first molding groove 410 because the first hot runner 200 communicates with an end portion of the first end cap molding cavity 400 along a length direction of the first molding groove 410, the material flow is simultaneously poured into the first end cap molding cavity 400 through the second hot runner 300 under the condition that the material flow fills the bottom of the first end cap molding cavity 400, and because the second hot runner 300 communicates with the bottom of the first end cap molding cavity 400 along the length direction of the first molding groove 410, that is, the feeding direction of the second hot runner 300 is perpendicular to the flowing direction of the material flow of the first hot runner 200, at this time, the material flow poured by the second hot runner 300 is driven by the material flow poured by the first hot runner 200 to flow along the flowing direction of the material flow poured by the first hot runner 200, that is, to flow along the length direction of the first forming groove 410, and finally, the weld mark between the material flow poured by the first hot runner 200 and the material flow poured by the second hot runner 300 is hidden in the first forming groove 410, and the material flow is poured into the first end cover forming cavity 400 through the first hot runner 200 and the second hot runner 300, so that the solidification uniformity of the material flow can be improved, the weld mark on the outer surface of the air conditioner end cover is reduced, and the weld mark is hidden in the first forming groove 410, that the weld mark is hidden in the decoration groove of the air conditioner end cover obtained by production, and the decoration of the air conditioner end cover is unnecessary to assemble, the welding marks hidden in the decorative groove do not need to be polished, and the production cost of the air conditioner end cover is reduced.
Specifically, the first molding groove 410 is located at the top end of the first end cap molding cavity 400, the second hot runner 300 is communicated with the middle position of the bottom of the first end cap molding cavity 400, and the middle position of the bottom of the first end cap molding cavity 400 along the length direction of the first molding groove 410 is the middle position of the bottom side edge of the first end cap molding cavity 400 corresponding to the first molding groove 410. Thus, when the material flow flowing in the first hot runner 200 flows along the length direction of the first molding groove 410 during casting, and when the material flow flows over the position where the second hot runner 300 is communicated with the first end cap molding cavity 400, the second hot runner 300 is opened to pour the material flow into the first end cap molding cavity 400, so that the material flow flowing out of the second hot runner 300 flows along the direction of the material flow flowing in the first hot runner 200, namely, along the direction of the first molding groove 410, and the welding mark is hidden in the first molding groove 410.
As shown in fig. 3 and 4, the air conditioner end cover casting mold further includes: a main casting base 500. The main casting base 500 is provided with a casting opening 501, and one ends of the first hot runner 200 and the second hot runner 300 extending out of the mold body 100 are communicated with the main casting base 500. Like this, through setting up main casting seat 500, when the pouring of material flow is being carried out, the sprue gate 501 that sets up on main casting seat 500 will flow the material flow and pour into main casting seat 500, first hot runner 200 communicates with main casting seat 500 with second hot runner 300 respectively, concentrate the pouring through main casting seat 500 to the material flow, the material flow that gets into in the main casting seat 500 flows into respectively in first hot runner 200 and the second hot runner 300 according to the pouring order of settlement, then pour through first hot runner 200 and second hot runner 300, the efficiency of pouring is improved, the pouring degree of difficulty has been reduced.
Optionally, the main casting bed 500 comprises: a first shunt branch 510 and a second shunt branch 520. One end of the first branch 510 is communicated with the first hot runner 200; one end of the second branch flow path 520 is communicated with the second hot runner 300, the other end is opposite to and communicated with the other end of the first branch flow path 510, and the sprue gate 501 is located at the communication position of the first branch flow path 510 and the second branch flow path 520. In this way, the first branch 510 is communicated with the first hot runner 200, the second branch 520 is communicated with the second hot runner 300, the ends of the first branch 510 and the second branch 520 are opposite and communicated, the material flow poured through the pouring gate 501 can respectively flow to the first branch 510 and the second branch 520, and then respectively flow into the first hot runner 200 and the second hot runner 300 through the first branch 510 and the second branch 520, so that the distribution of the material flow poured through the pouring gate 501 is more uniform.
Optionally, the heating portion 600 is disposed in each of the first branch flow path 510 and the second branch flow path 520. In this way, in order to ensure the fluidity of the material flow during the casting process, the heating portions 600 are respectively disposed in the first branch flow path 510 and the second branch flow path 520, so as to continuously heat the material flow in the first branch flow path 510 and the second branch flow path 520, maintain the fluidity of the material flow, and prevent the material flow from solidifying and affecting the normal casting process.
Specifically, taking the heating part 600 provided in the first bypass 510 as an example, the heating part 600 includes: a first portion 610 and a second portion 620. The first portion 610 is embedded in the upper sidewall of the first shunt branch 510; the second portion 620 is embedded in the lower sidewall of the first branch 510, and the first portion 610 and the second portion 620 have the same shape. In this way, the heating part 600 heats the first branch 510 in a vertically surrounding manner, so that the heating uniformity of the first branch 510 is improved, the material flow in the first branch 510 is better prevented from being solidified, the fluidity of the material flow is improved, and the pouring effect is improved.
Alternatively, the heating part 600 is a heating wire. Thus, the heating wire is easily obtained and has a better heating effect, and the material flow in the first branch 510 can be better heated.
It is understood that the heating part 600 provided in the second bypass branch 520 is the same as the heating part 600 provided in the first bypass branch 510.
Optionally, a hot runner sequence valve is provided in each of the first and second hot runners 200, 300. In this way, the pouring sequence of the first hot runner 200 and the second hot runner 300 is controlled by the hot runner sequence valve, and the pouring timing of the second hot runner 300 is more precisely controlled, so that the material flow poured by the second hot runner 300 flows along the length direction of the first forming groove 410 along with the material flow poured by the first hot runner 200, and finally the weld mark between the material flow poured by the first hot runner 200 and the material flow poured by the second hot runner 300 is hidden in the first forming groove 410.
It can be understood that the hot runner sequence valve is a hot runner sequence valve commonly used in injection molding production, and the setting mode and the control mode thereof are conventional technical means, which are not described herein again.
As shown in fig. 5, 6 and 7, in some embodiments, the mold body 100 further defines a second end cap molding cavity 700 therein, a second molding groove 710 corresponding to a decorative groove of the air conditioner end cap is formed in an upper inner wall of the second end cap molding cavity 700, the second end cap molding cavity 700 and the first end cap molding cavity 400 are symmetrically disposed in the mold body 100, and the second hot runner 300 is respectively communicated with the first end cap molding cavity 400 and the second end cap molding cavity 700. In this way, a second end cover molding cavity 700 is defined in the mold body 100, the second end cover molding cavity 700 and the first end cover molding cavity 400 are symmetrically arranged, a second molding groove 710 corresponding to a decorative groove of the air conditioner end cover is also arranged on the inner wall of the upper side of the second end cover molding cavity 700, when the first end cover molding cavity 400 in the mold body 100 is poured through the second hot runner 300, the second end cover molding cavity 700 can be poured at the same time, the welding mark of the material flow poured into the second end cover molding cavity 700 can be hidden in the second molding groove 710, so that the welding mark of the air conditioner end cover obtained by pouring molding is hidden in the decorative groove, two air conditioner end covers can be simultaneously poured and molded by using the air conditioner end cover pouring mold, the production efficiency of the air conditioner end cover is improved, and the waste of the air conditioner in the mold body 100 is reduced.
Optionally, the air conditioner end cover casting mold further includes: a third hot runner 800. One end of the third hot runner 800 extends out of the upper sidewall of the mold body 100, and the other end extends into the interior of the mold body 100 to communicate with one end of the second end cap molding cavity 700 along the length of the second molding groove 710. Thus, when pouring, the first hot runner 200 and the third hot runner 800 can be used to simultaneously pour material flow into the first end cover molding cavity 400 and the second end cover molding cavity 700, the material flow poured by the first hot runner 200 flows along the length direction of the first molding groove 410 in the first end cover molding cavity 400, the material flow poured by the third hot runner 800 flows along the length direction of the second molding groove 710 in the second end cover molding cavity 700, after the bottom of the first end cover molding cavity 400 and the bottom of the second end cover molding cavity 700 are both filled with material flow, the second hot runner 300 is controlled to simultaneously pour material flow into the first end cover molding cavity 400 and the second end cover molding cavity 700, the material flow flowing into the first end cover molding cavity 400 through the second hot runner 300 is driven by the material flow of the first hot runner 200 to flow along the direction of the first molding cavity 410, finally the weld mark is hidden in the first molding groove 410, and the material flow into the second end cover molding cavity 700 through the second hot runner 300 is driven by the material flow of the third hot runner 800 along the second molding cavity 700 The direction of the groove 710 flows, and finally the welding marks are hidden in the second forming groove 710, so that the welding marks of the two cast air conditioner end covers are hidden in the decorative grooves, and the production efficiency of the air conditioner end covers is improved.
The air conditioner end cover casting mold is suitable for casting production of end covers on two sides of an air conditioner indoor unit, and the end covers on two sides of the air conditioner indoor unit can be simultaneously cast and molded by the air conditioner end cover casting mold.
Optionally, the first hot runner 200 is located on the same side of the first end cap molding cavity 400 and the second end cap molding cavity 700 as the third hot runner 800, and the second hot runner 300 is located between the first end cap molding cavity 400 and the second end cap molding cavity 700. In this way, the material flows poured by the first hot runner 200 and the third hot runner 800 flow in the same direction, and the second hot runner 300 is simultaneously communicated with the first end cap molding cavity 400 and the second end cap molding cavity 700, so that after the material flows at the bottoms of the first end cap molding cavity 400 and the second end cap molding cavity 700 are filled, the second hot runner 300 is opened to respectively pour the material flows into the first end cap molding cavity 400 and the second end cap molding cavity 700, the material flow flowing out of the second hot runner 300 is better driven by the material flows poured by the first hot runner 200 and the third hot runner 800 to flow in the same direction, and finally the weld mark in the first end cap molding cavity 400 is hidden in the first molding groove 410, and the weld mark in the second end cap molding cavity 700 is hidden in the second molding groove 710.
Optionally, the main pouring basin 500 further comprises: a third tapping branch 530. One end of the third branch flow path 530 is connected to an end of the third hot runner 800, which extends out of the upper sidewall of the mold body 100, and the other end of the third branch flow path 530 is connected to a position where the first branch flow path 510 and the second branch flow path 520 are connected. Thus, the third hot runner 800 is communicated with the third branch flow path 530, and the third branch flow path 530 is communicated with the first branch flow path 510 and the second branch flow path 520, so that the material flow poured by the pouring gate 501 can flow into the third hot runner 800 through the third branch flow path 530, and the second end cap molding cavity 700 is poured by the third hot runner 800.
Optionally, a heating part 600 is also provided in the third diverging branch 530. In this way, the flow in the third branch 530 maintains fluidity by the heating of the heating part 600, and prevents solidification thereof from affecting the pouring of the third hot runner 800.
Specifically, the first branch flow dividing path 510, the second branch flow dividing path 520 and the third branch flow dividing path 530 together form a Y-shaped main pouring seat 500, and the pouring gate 501 is located at a communication position of the first branch flow dividing path 510, the second branch flow dividing path 520 and the third branch flow dividing path 530. In this way, the material flow is poured into the Y-shaped main pouring seat 500 through the pouring gate 501, and the material flow can respectively flow to the first branch flow 510, the second branch flow 520 and the third branch flow 530, so that the feeding uniformity of the first hot runner 200, the second hot runner 300 and the third hot runner 800 is improved.
Optionally, a hot runner sequence valve is also provided within the third hot runner 800. The feeding of the third hot runner 800 can be controlled by the hot runner sequence valve to better meet the pouring requirement.
In some examples, since the first end cap molding cavity 400 and the second end cap molding cavity 700 are symmetrically distributed, and the first hot runner 200 communicates with the end of the first end cap molding cavity 400, the third hot runner 800 communicates with the end of the second end cap molding cavity 700, and the second hot runner 300 communicates with the bottoms of the first end cap molding cavity 400 and the second end cap molding cavity 700, respectively, the first hot runner 200 and the third hot runner 800 are controlled to be opened first by the hot runner sequence valve during pouring, the material flow enters the first end cap molding cavity 400 through the first hot runner 200, enters the second end cap molding cavity 700 through the third hot runner 800, the material flow in the first end cap molding cavity 400 flows along the direction of the first molding cavity 410, the material flow in the second end cap molding cavity 700 flows along the direction of the second molding cavity 710, when the material flows in the first end cap molding cavity 400 and the second end cap molding cavity 700 are filled with the bottoms, the second hot runner 300 is opened by the hot runner sequence valve and a flow of material is poured through the second hot runner 300 into the first end cap molding cavity 400 and the second end cap molding cavity 700, respectively.
As shown in conjunction with fig. 8 and 9, in some embodiments, the mold body 100 includes: an upper mold body 110 and a lower mold body 120. The lower mold body 120 is disposed at a lower side of the upper mold body 110, and the lower mold body 120 is detachably connected to the upper mold body 110. Thus, the mold body 100 composed of the upper mold body 110 and the lower mold body 120 is convenient to disassemble and maintain, and also convenient to demold after casting.
Optionally, the lower sidewalls of the upper mold body 110 cooperate with the upper sidewalls of the lower mold body 120 to define a first end cap molding cavity 400 and a second end cap molding cavity 700. Thus, the lower sidewall of the upper mold body 110 and the upper sidewall of the lower mold body 120 are used to define a first end cap molding cavity 400 and a second end cap molding cavity 700, and the upper mold body 110 and the lower mold body 120 are opened after casting molding to facilitate demolding of the molded air conditioner end cap.
Optionally, a mold release seat 121 capable of moving up and down is disposed in the lower mold body 120. Therefore, the molded air conditioner end cover can be demolded by utilizing the vertical movement of the demolding seat 121, and the demolding efficiency is improved.
Alternatively, the stripper seat 121 is disposed on an upper inner wall of the lower mold body 120, and the first end cap molding cavity 400 and the second end cap molding cavity 700 are defined by the upper side wall of the stripper seat 121 and the lower side wall of the upper mold body 110. In this way, the upper side wall of the demolding seat 121 is matched with the lower side wall of the upper mold body 110 to define a first end cover forming cavity 400 and a second end cover forming cavity 700, after casting molding, the upper mold body 110 is opened, and the demolding seat 121 is operated to move upwards, so that the air conditioner end cover molded on the upper side wall of the demolding seat 121 is smoothly demolded.
Specifically, the upper and lower swing joint between the upper side inner wall of drawing of patterns seat 121 and lower mould body 120, set up base 130 in the below of lower mould body 120, be connected through the support column between base 130 and drawing of patterns seat 121, set up spring 131 between base 130 and lower mould body 120, and the periphery of support column is located to spring 131 cover. Thus, after casting, the upper mold body 110 is opened to expose the demolding seat 121 arranged on the inner wall of the upper side of the lower mold body 120, the demolding seat 121 is jacked up by the support column through pressing the base 130, the air conditioner end cover on the upper side wall of the demolding seat 121 is immediately demolded to complete demolding, the base 130 is reset under the action of the spring 131 after demolding, the demolding seat 121 is embedded into the inner wall of the upper side of the lower mold body 120 again, and the upper mold body 110 is covered on the lower mold body 120 again for secondary casting.
The above description and drawings sufficiently illustrate embodiments of the disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The examples merely typify possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in or substituted for those of others. The embodiments of the present disclosure are not limited to the structures that have been described above and illustrated in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (10)
1. The utility model provides an air conditioner end cover casting mold which characterized in that includes:
the air conditioner end cover forming die comprises a die body (100), wherein a first end cover forming cavity (400) is defined inside the die body (100), and a first forming groove (410) corresponding to a decorative groove of the air conditioner end cover is formed in the inner wall of the upper side of the first end cover forming cavity (400);
one end of the first hot runner (200) extends out of the upper side wall of the die body (100), and the other end of the first hot runner extends into the interior of the die body (100) and is communicated with the end position of the first end cover molding cavity (400) along the length direction of the first molding groove (410);
one end of the second hot runner (300) extends out of the upper side wall of the die body (100), and the other end of the second hot runner extends into the interior of the die body (100) and is communicated with the middle position of the bottom of the first end cover molding cavity (400) along the length direction of the first molding groove (410);
wherein the flow poured by the first hot runner (200) can flow along the length of the first forming groove (410), and the flow poured by the second hot runner (300) can flow along the length of the first forming groove (410) with the flow poured by the first hot runner (200), so that the weld mark of the flow poured by the first hot runner (200) and the flow poured by the second hot runner (300) is positioned in the first forming groove (410).
2. The air conditioner end cover casting mold of claim 1, further comprising:
the main casting seat (500) is provided with a pouring gate (501), and the ends, extending out of the mold body (100), of the first hot runner (200) and the second hot runner (300) are communicated with the main casting seat (500).
3. The air conditioner end cover casting mold according to claim 2, wherein the main casting seat (500) comprises:
a first branch path (510) having one end communicating with the first hot runner (200);
and one end of the second flow dividing branch (520) is communicated with the second hot runner (300), the other end of the second flow dividing branch is opposite to and communicated with the other end of the first flow dividing branch (510), and the sprue gate (501) is positioned at the communication position of the first flow dividing branch (510) and the second flow dividing branch (520).
4. The air conditioner end cover casting mold according to claim 3, wherein a heating portion (600) is provided in each of the first branch flow path (510) and the second branch flow path (520).
5. The air conditioner end cover casting mold according to claim 1, wherein a hot runner sequence valve is provided in each of the first hot runner (200) and the second hot runner (300).
6. The air conditioner end cover pouring mold according to any one of claims 1 to 5, wherein a second end cover forming cavity (700) is further defined inside the mold body (100), a second forming groove (710) corresponding to a decorative groove of the air conditioner end cover is formed in the upper inner wall of the second end cover forming cavity (700), the second end cover forming cavity (700) and the first end cover forming cavity (400) are symmetrically arranged in the mold body (100), and the second hot runner (300) is communicated with the first end cover forming cavity (400) and the second end cover forming cavity (700) respectively.
7. The air conditioner end cover casting mold of claim 6, further comprising:
and one end of the third hot runner (800) extends out of the upper side wall of the die body (100), and the other end of the third hot runner extends into the interior of the die body (100) and is communicated with one end of the second end cover molding cavity (700) along the length direction of the second molding groove (710).
8. The air conditioner end cover casting mold according to claim 7, wherein a hot runner sequence valve is also arranged in the third hot runner (800).
9. The air conditioner end cover casting mold according to any one of claims 1 to 5, wherein the mold body (100) comprises:
an upper mold body (110);
the lower die body (120) is arranged on the lower side of the upper die body (110), and the lower die body (120) is detachably connected with the upper die body (110).
10. The air conditioner end cover pouring mold according to claim 9, wherein a stripping seat (121) capable of moving up and down is arranged in the lower mold body (120).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220798335.2U CN217346326U (en) | 2022-04-07 | 2022-04-07 | Air conditioner end cover casting mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220798335.2U CN217346326U (en) | 2022-04-07 | 2022-04-07 | Air conditioner end cover casting mold |
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CN217346326U true CN217346326U (en) | 2022-09-02 |
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Family Applications (1)
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CN202220798335.2U Active CN217346326U (en) | 2022-04-07 | 2022-04-07 | Air conditioner end cover casting mold |
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CN (1) | CN217346326U (en) |
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2022
- 2022-04-07 CN CN202220798335.2U patent/CN217346326U/en active Active
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