CN217327242U - Continuous pipe large capacity storage and transportation device - Google Patents
Continuous pipe large capacity storage and transportation device Download PDFInfo
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- CN217327242U CN217327242U CN202220544143.9U CN202220544143U CN217327242U CN 217327242 U CN217327242 U CN 217327242U CN 202220544143 U CN202220544143 U CN 202220544143U CN 217327242 U CN217327242 U CN 217327242U
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Abstract
A large-capacity storage and transportation device for coiled tubing comprises a gooseneck reversing mechanism, a storage and injection mechanism, a rotary supporting mechanism, an auxiliary clamping, lifting and lowering mechanism, a storage and guide mechanism, a storage tube sleeve automatic alignment mechanism, a traction electric control trolley and a sleeve type large-capacity storage tube mechanism; one end of the continuous tube is fixed, and the other end of the continuous tube is a movable free end, and the continuous tube is driven to rotate by the traction electric control trolley, so that the continuous tube can be stored and released without a multi-channel sliding ring; the high capacity of the continuous pipe is realized through the multiple layers of the storage pipe barrels and the transition barrels, and the problem that the storage pipes of the winch are deformed and damaged due to mutual extrusion is solved thoroughly; the buckling fatigue life of the continuous pipe is prolonged by increasing the buckling diameter of the continuous pipe; the auxiliary clamping lifting mechanism can freely lift and place a larger-diameter terminal machine tool or instrument which is connected with the continuous pipe and needs to be conveyed, so that the functional defects of the storage and injection mechanism are overcome; the continuous pipe can enter and exit the storage pipe barrel and the transition barrel more easily through the storage and guide mechanism.
Description
Technical Field
The utility model relates to a fields such as probing, well drilling engineering, road bridge, ocean, aerospace, polar region, city underground construction and rescue, concretely relates to coiled tubing large capacity storage and transportation device.
Background
At present, the application of the coiled tubing is more and more extensive, and especially, the multi-channel multifunctional coiled tubing containing the optical fiber cable plays a key role in many fields such as drilling, drilling engineering, road and bridge, ocean, aerospace, polar region, urban underground construction and rescue. Present ripe continuous rope pipe stores equipment mainly is winch or hoist engine, and the continuous steel cable class hoist engine mode to the bearing uses conveniently, swiftly, to having the multi-functional continuous pipe class winch of passing through more of electric cable, and the problem of using is many, mainly has: firstly, the function of the continuous pipe is to transmit fluid, electricity or signals and the like besides bearing force, a dynamic and static sealing mechanism with excellent performance is required to be arranged to transmit the fluid, the electricity or the signals with the static ground, the mechanism is called as a multi-channel slip ring, and the stable multi-channel slip ring capable of transmitting the fluid, the electricity and the signals is a worldwide problem; the capacity of the continuous pipe is small, and because the bending diameter of the rigid continuous pipe with a relatively large diameter is large, the capacity of the continuous pipe on a winding drum is naturally small, the equipment is large, and the transportation difficulty is large; thirdly, the large-diameter rigid continuous pipe is frequently bent and straightened on a winding drum slightly larger than the minimum bending diameter of the large-diameter rigid continuous pipe, and the fatigue life of the large-diameter rigid continuous pipe is short; and fourthly, a reel type continuous tube storage mode is adopted, so that abnormal damage caused by mutual extrusion deformation is easy to occur.
Therefore, it is necessary to develop a continuous pipe large-capacity storage and transportation device which can effectively solve the problems, and the significance is great.
Disclosure of Invention
The utility model discloses an aim at be exactly to the background art in problem with not enough, original creation a continuous tube large capacity storage and transportation device, on the basis of solving the multi-functional continuous tube sliding ring problem of multichannel, can greatly increase the continuous tube capacity, can increase the bucking fatigue life of continuous tube again, the phenomenon of mutual extrusion deformation damage more can not appear, increase simultaneously the brute force and push down and lift, with the continuous tube connection need transport bigger diameter terminal machines or the supplementary function of putting of instrument, more green, high efficiency, intelligence, environmental protection.
A large-capacity storage and transportation device for coiled tubing comprises a gooseneck reversing mechanism, a storage and injection mechanism, a rotary supporting mechanism, an auxiliary clamping and lifting mechanism, a storage and guide mechanism, a storage tube sleeve automatic alignment mechanism, a traction electric control trolley, a sleeve type large-capacity storage tube mechanism, a coiled tubing and a hoisting electric hoist;
the gooseneck reversing mechanism comprises a coiled tubing centralizing sleeve, a body, force sensors on two sides, a supporting shaft, a supporting sleeve, a front force sensor, a rear force sensor, an oilless bearing, force sensor fixing plates on two sides and centralizing guide components, wherein the coiled tubing centralizing sleeve is arranged along a semicircular arc of the body, the number of the coiled tubing centralizing sleeves is more than or equal to 3, the radial length of the coiled tubing centralizing sleeve is gradually increased from the inner end to the outer end, and the body is provided with at least 5 centralizing guide components;
the righting guide assembly comprises a righting guide block, a righting guide block bearing limiting cover, a righting guide block shaft and a righting guide block bearing, the righting guide block shaft is rotatably connected with the righting guide block bearing limiting cover arranged on the body through the righting guide block bearing, the righting guide block is fixedly connected to the outer side of the righting guide block shaft, and arc-shaped grooves matched with the arc surface of the continuous pipe are formed in four surfaces of the righting guide block; the continuous pipe centralizing sleeves distributed at the inner end of the body are coaxial with the continuous pipe sections clamped between the two groups of storage and injection semi-open chain type clamping block groups of the storage and injection mechanism;
the supporting shaft is connected to the body, two ends of the supporting shaft are rotatably connected with the supporting sleeve through oilless bearings, the upper surface and the lower surface of each of the two side force sensors are fixedly connected with the supporting sleeve and the two side force sensor fixing plates respectively, and the body can rotate by 0- +/-5 degrees with the supporting shaft;
the upper surfaces of the front and rear force sensors are respectively fixedly connected with the front and rear parts of the body;
the storage and injection mechanism comprises a first storage and injection assembly and a second storage and injection assembly, and the first storage and injection assembly and the second storage and injection assembly are arranged oppositely and used for clamping the continuous pipe to enable the continuous pipe to move axially; the second storage and injection assembly has the same structure as the first storage and injection assembly;
the first storage and injection assembly comprises a clamping motor support, a clamping electric linear push rod support seat, a clamping force sensor, a clamping electric linear push rod, a storage and injection power support frame, a storage and injection power motor, a storage and injection driving sprocket, a storage and injection semi-open chain type clamping block group, a clamping electric linear push rod connecting seat, a storage and injection power support frame limiting sliding bearing, a storage and injection power support frame pressure-bearing sliding bearing, a storage and injection driven sprocket, a force adjusting spring group, a storage and injection semi-open chain type clamping block slideway and a rotary support mechanism interface;
the bottom ends of the two clamping force sensors are fixedly connected with the clamping motor support respectively, the top ends of the clamping force sensors are fixedly connected with clamping electric linear push rod supporting seats, the clamping electric linear push rod supporting seats are connected with a main body of the clamping electric linear push rod through pin shafts, the extending ends of the clamping electric linear push rods are fixedly connected with clamping electric linear push rod connecting seats, and the storage and injection power supporting frame is fixedly connected with the clamping electric linear push rod connecting seats;
the main body of the storage and injection power motor is fixedly connected with the storage and injection force sensor and fixed on the storage and injection power support frame, the output shaft of the storage and injection power motor is coaxially and fixedly connected with the storage and injection driving sprocket, the storage and injection driven sprocket is rotatably connected with the storage and injection power support frame through a rotating shaft, the storage and injection semi-open chain type clamping block group is sleeved outside the storage and injection driving sprocket and the storage and injection driven sprocket, a storage and injection power support frame limiting sliding bearing and a storage and injection power support frame pressure-bearing sliding bearing are arranged on two sides of the storage and injection power support frame, two sides of the force adjusting spring group are respectively fixedly connected with the storage and injection power support frame and a storage and injection semi-open chain type clamping block slideway, and a roller of the storage and injection semi-open chain type clamping block group is slidably connected in the storage and injection semi-open chain type clamping block slideway;
the rotary supporting mechanism comprises a fixed seat, a rotary bearing, a rotary bottom plate, a main body support, a gooseneck reversing mechanism interface, a storage and injection mechanism interface, an auxiliary clamping and lifting mechanism upper and lower slide way, a storage pipe sleeve automatic alignment mechanism lower interface, a sleeve type large-capacity storage pipe mechanism interface, a storage and injection mechanism clamping slide way, a main body support door-shaped opening top beam, a door-shaped opening and a hoisting electric hoist interface;
the rotary bottom plate is rotatably connected with the fixed seat through a rotary bearing, the rotary bottom plate is fixedly connected with the bottom ends of four stand columns of the main body support, the main body support is respectively and fixedly connected with an upper slideway and a lower slideway of the auxiliary clamping and lifting mechanism, a clamping slideway of the storage and injection mechanism and a door-shaped opening top beam of the main body support, and the limiting sliding bearing of the storage and injection power support frame and the pressure-bearing sliding bearing of the storage and injection power support frame are in rolling connection with the clamping slideway of the storage and injection mechanism;
the gooseneck reversing mechanism interface on the main body bracket is fixedly connected with the force sensor fixing plates on the two sides of the gooseneck reversing mechanism, the lower surfaces of the two front and rear force sensors of the gooseneck reversing mechanism are in variable clearance fit with the gooseneck reversing mechanism interface, the storage and injection mechanism interface on the main body bracket is fixedly connected with the rotary support mechanism interface on the storage and injection mechanism, and the main body bracket is also provided with an upper interface of an auxiliary clamping lifting mechanism, a lower interface of a pipe storage sleeve automatic alignment mechanism and a sleeve type large-capacity pipe storage mechanism interface;
the auxiliary clamping lifting mechanism comprises a clamping mechanism, a clamping lifting mechanism, a lifting screw, a synchronous transmission mechanism and a lifting motor;
the clamping mechanism comprises a first clamping mechanism assembly, a second clamping mechanism assembly, a fixed plate and clamping half-closed plate guide slideways, wherein two ends of the fixed plate are fixed on the rotary bottom plate; the second clamping mechanism assembly has the same structure as the first clamping mechanism assembly;
the first clamping mechanism assembly comprises a clamping force sensor, a clamping electric linear push rod, a clamping half-plywood, a clamping electric linear push rod supporting seat and a clamping contact block;
the head end of the clamping force sensor is fixedly connected with a rib plate at the end part of the fixed plate, the tail end of the clamping force sensor is fixedly connected with the clamping electric linear push rod supporting seat, a base of the clamping electric linear push rod is connected with a pin shaft of the clamping electric linear push rod supporting seat, the movable end of the clamping electric linear push rod is fixedly connected with the clamping half-close plate, two sides of the clamping half-close plate are in rolling connection with a guide slideway of the clamping half-close plate through rollers, and the clamping contact block is fixedly connected with the clamping contact block through a matching hole on the clamping half-close plate;
the clamping lifting mechanism comprises a first clamping lifting mechanism component, a second clamping lifting mechanism component, a main frame, a lifting clamping semi-closed plate guide slideway, a rotary fixing device at the lower end of a lifting screw and a clamping lifting mechanism walking bearing; the main frame is in rolling connection with the upper and lower slideways of the auxiliary clamping lifting mechanism through eight groups of walking bearings of the clamping lifting mechanism distributed on the periphery of the main frame, and the guide slideways of the lifting clamping half-plywood are fixed on two ridge beams in the middle of the main frame; the lower ends of the four lifting screw rods are fixedly and rotatably connected with four corners of the main frame, and the first clamping lifting mechanism assembly and the second clamping lifting mechanism assembly are symmetrically distributed at two ends of the main frame;
the first clamping and lifting mechanism assembly comprises a lifting and lowering clamping force sensor, a lifting and lowering clamping electric linear push rod, a lifting and lowering clamping half-plywood, a straight lifting and clamping electric linear push rod supporting seat and a lifting and clamping contact block, wherein the head end of the lifting and lowering clamping force sensor is fixedly connected with the end part of the main frame, the tail end of the lifting and lowering clamping force sensor is fixedly connected with the straight lifting and clamping electric linear push rod supporting seat, a base of the lifting and clamping electric linear push rod is connected with a pin shaft of the straight lifting and clamping electric linear push rod supporting seat, the movable end of the lifting and clamping electric linear push rod is fixedly connected with a lifting and clamping half-plywood, two sides of the lifting and clamping half-plywood are in rolling connection with a lifting and clamping half-plywood guiding slide way through rollers, and the lifting and clamping contact block is fixedly connected with the lifting and clamping half-plywood through lifting and clamping contact block matching holes distributed on a semi-arc surface of the lifting and clamping half-plywood;
the bottom ends of the four lifting screw rods are rotationally connected with the lower ends of the lifting screw rods of the clamping lifting mechanism in a rotating, fixing and limiting manner, the lifting motor is meshed with the four lifting screw rods through four synchronous transmission mechanisms, and the lifting motor and the four synchronous transmission mechanisms are connected with an upper interface of the auxiliary clamping lifting mechanism;
the storing and guiding mechanism comprises a first storing and guiding mechanism assembly, a second storing and guiding mechanism assembly, a guiding mechanism fixing seat, a guiding mechanism support and a guiding power motor, wherein the guiding mechanism fixing seat is fixedly connected with an interface of the storing and guiding mechanism, the upper end of the guiding mechanism fixing seat is fixedly connected with the guiding mechanism support, the first storing and guiding mechanism assembly and the second storing and guiding mechanism assembly are symmetrically arranged inside the guiding mechanism support, the guiding power motor is arranged on the guiding mechanism support, and a rotor of the guiding power motor is fixedly connected with a driving shaft of the first storing and guiding mechanism assembly;
the first storing and guiding mechanism component comprises a meshing gear, a guiding semi-open chain type clamping block group, a guiding clamping support, a guiding chain tensioning mechanism, a guiding semi-open chain type clamping block slideway, a guiding driving chain wheel, a guiding driven chain wheel and a guiding chain tensioning bolt,
the head end and the tail end of the driving shaft are rotationally connected with a guide mechanism bracket, and the driving shaft is fixedly connected with an engaging gear and a guide driving chain wheel;
the head end and the tail end of the driven shaft are respectively rotatably connected with a guide chain tensioning mechanism, a guide driven chain wheel is fixedly connected onto the driven shaft, a guide semi-open chain type clamping block group is meshed at the outer sides of a guide driving chain wheel and a guide driven chain wheel, the guide chain tensioning mechanism is in sliding limit fit with a guide mechanism support, a guide chain tensioning bolt is in threaded fit connection with the guide mechanism support, and the guide chain tensioning bolt is abutted against the guide chain tensioning mechanism; the inner side of the guide half-open chain type clamping block group is connected with a guide half-open chain type clamping block slideway in a sliding manner, and a fixed surface of the guide half-open chain type clamping block slideway is fixedly connected with a guide clamping support;
the number of the clamping force adjusting screws is 2N (N is more than or equal to 1), and the clamping force adjusting screws penetrate through the guide clamping support of the first storage guide mechanism assembly and then are in threaded connection with the guide clamping support of the second storage guide mechanism assembly;
the automatic aligning mechanism for the storage pipe sleeve comprises an aligning power motor support, an aligning synchronous transmission mechanism, an aligning power motor, an aligning beam support, a storage guide mechanism interface, an aligning support, an aligning proximity sensor, an aligning proximity limiting mechanism, an aligning walking screw reinforcing seat, a rotary support mechanism interface, an aligning beam, an aligning walking slideway, an aligning support pressure-bearing sliding bearing and an aligning support limiting sliding bearing;
the aligning power motor is fixedly connected with an aligning power motor support, the aligning power motor support is fixedly connected with an aligning beam, an aligning synchronous transmission mechanism is arranged on the aligning power motor support and meshed with the aligning power motor, the aligning beam support is in sliding fit with the aligning beam, the storing and guiding mechanism interface is fixedly connected with a guiding mechanism fixing seat, 2N (N is more than or equal to 2) aligning support pressure-bearing sliding bearings and 2N (N is more than or equal to 2) aligning support limiting sliding bearings are respectively arranged on a bottom beam of the aligning support along the aligning beam direction, aligning proximity sensors are fixedly connected on two sides of the aligning support, 4 aligning proximity limiting mechanisms are respectively fixed at set positions on the aligning beam, two aligning traveling lead screws are arranged, the head and tail ends of the aligning traveling lead screws are respectively connected with the aligning synchronous transmission mechanism and the aligning traveling lead screw reinforcing seat and are matched with screws between the aligning supports, the aligning walking screw rod reinforcing seat is fixed on a cross beam between the aligning beams;
the alignment beam is provided with a rotary supporting mechanism interface which is connected with a lower interface of the automatic alignment mechanism of the storage pipe sleeve, and an alignment walking slideway arranged on the alignment beam is in rolling fit with an alignment support bearing sliding bearing and an alignment support limiting sliding bearing;
the traction electric control trolley comprises a trolley base, a trolley supporting frame, a generator, a trolley walking power motor, an upper interface of a pipe storage sleeve automatic alignment mechanism, an electric cabinet, a trolley walking chain wheel, a trolley outer walking wheel, a trolley outer limiting wheel, a trolley inner walking wheel, a trolley inner limiting wheel, a trolley walking power motor adjusting part and a trolley walking power motor adjusting bolt,
the bottom surface of the trolley base is provided with a trolley outer travelling wheel, a trolley outer limiting wheel, a trolley inner travelling wheel and a trolley inner limiting wheel, the upper end of the trolley base is provided with a trolley support frame, a generator and an electric cabinet, a trolley travelling power motor adjusting part is connected onto the trolley base in a sliding mode and fastened through a trolley travelling power motor adjusting bolt, the trolley support frame is provided with an upper interface of a pipe storage sleeve automatic aligning mechanism, and the upper interface of the pipe storage sleeve automatic aligning mechanism is fixedly connected with an aligning beam;
the base of the trolley walking power motor is fixedly connected with the trolley walking power motor adjusting part, the rotor of the trolley walking power motor is coaxially and fixedly connected with a trolley walking chain wheel, and N (N is more than or equal to 2) small outer walking wheels roll on an outer guide rail of the traction electric control trolley; n (N is more than or equal to 2) outer limiting wheels of the trolley roll on the outer side wall of the outer guide rail of the traction electric control trolley; n (N is more than or equal to 2) trolley inner walking wheels roll on a guide rail in the traction electric control trolley; n (N is more than or equal to 2) trolley inner limiting wheels roll on the inner side wall of the guide rail in the traction electric control trolley;
the sleeve type large-capacity pipe storage mechanism comprises an outer guide rail of the traction electric control trolley, a radial reinforcing rib, a circumferential reinforcing rib, a pipe storage barrel, a transition barrel, a continuous pipe fixing mechanism, a radial reinforcing rib fixing plate, a guide rail fixing piece, a trolley walking chain and an inner guide rail of the traction electric control trolley;
a plurality of radial reinforcing ribs are fixedly connected with the interfaces of the sleeve type large-capacity pipe storage mechanism through radial reinforcing rib fixing plates, the number of the radial reinforcing ribs is at least 3, the outer guide rail of the traction electric control trolley and the inner guide rail of the traction electric control trolley are two concentric rings, the outer guide rail of the traction electric control trolley and the inner guide rail of the traction electric control trolley are fixedly connected with the radial reinforcing ribs through guide rail fixing parts, the circumferential reinforcing ribs are arranged between two adjacent radial reinforcing ribs, at least N (N is more than or equal to 2) groups of pipe storage barrels are annularly distributed on the radial reinforcing ribs, the pipe storage barrels from the first group to the N-1 group are provided with pipe storage barrel continuous pipe outlets, the pipe storage barrel continuous pipe inlet is also arranged on the first group of pipe storage barrels at the innermost circle, a transition barrel is arranged between two adjacent groups of pipe storage barrels, and a transition barrel continuous pipe outlet is arranged on the transition barrel, a continuous pipe fixing mechanism for fixing the inlet section of the continuous pipe is arranged at the tail end of the continuous pipe inlet of the pipe storage barrel;
the continuous tube fixing mechanism comprises a pin, a base, a pin shaft, a continuous tube lower clamping block and a continuous tube upper clamping block, the base is fixed on the radial reinforcing rib, the pin shaft rotates in the base in a limiting mode through the pin, the upper end of the pin shaft is hinged with the continuous tube lower clamping block, the upper end of the continuous tube lower clamping block is connected with the continuous tube upper clamping block capable of clamping the fixed end of the continuous tube through a bolt, and a trolley walking chain is fixedly connected with the outer side face of a guide rail in the traction electric control trolley and forms a closed ring; the trolley walking chain wheel is meshed with the trolley walking chain, and a fixed end of the continuous tube can be clamped between the lower continuous tube clamping block and the upper continuous tube clamping block and can rotate in the horizontal direction and rotate at a certain angle with the horizontal plane;
the hoisting electric hoist is connected with the hoisting electric hoist interface.
The utility model has the advantages that:
according to the large-capacity storage and transportation device for the continuous pipe, one end of the continuous pipe is fixed, the other end of the continuous pipe is a movable free end, and the continuous pipe is driven to rotate by the traction electric control trolley, so that the continuous pipe can be stored and placed without a multi-channel sliding ring;
the high capacity of the continuous pipe is realized through the arranged multilayer storage pipe barrel and the transition barrel, and the problem of mutual extrusion deformation damage of the winch storage pipe is thoroughly solved;
the buckling fatigue life of the continuous pipe is prolonged by increasing the buckling diameter of the continuous pipe;
through the auxiliary clamping lifting mechanism, a larger-diameter terminal machine tool or instrument which is connected with the continuous pipe and needs to be conveyed can be freely lifted, and the functional defects of the storage and injection mechanism are overcome;
the storage and guide mechanism makes the continuous pipe enter and exit the storage pipe barrel and the transition barrel more easily;
the automatic aligning mechanism of the storage tube sleeve is adopted, so that the continuous tube can enter and exit the storage tube sleeve and the transition tube more accurately.
The continuous pipe large-capacity storage and transportation device can provide more green, efficient, intelligent and environment-friendly technical means and equipment for storage and transportation of the continuous pipes.
Drawings
Fig. 1 is a schematic perspective view of the continuous pipe large-capacity storage and transportation device of the present invention.
Fig. 2 is a schematic perspective view of the gooseneck reversing mechanism of the present invention.
Fig. 3 is a cross-sectional view of the guide assembly for centering the gooseneck boom according to the present invention.
Fig. 4 is a schematic view of the connection between the middle support sleeve, the two-side force sensors and the two-side force sensor fixing plate of the present invention.
Fig. 5 is a schematic perspective view of the storage and filling mechanism of the present invention.
Fig. 6 is a schematic cross-sectional perspective view of the middle storage and injection mechanism of the present invention.
Fig. 7 is a schematic perspective view of a semi-open chain type clamping block unit of the middle storage and injection mechanism of the present invention.
Fig. 8 is a schematic perspective view of the middle rotation supporting mechanism of the present invention.
Fig. 9 is a schematic view of a gate of the middle revolving support mechanism of the present invention.
Fig. 10 is a schematic perspective view of the auxiliary gripping and landing mechanism of the present invention.
Fig. 11 is a schematic perspective view of the clamping mechanism of the auxiliary clamping and lifting mechanism of the present invention.
Fig. 12 is a schematic perspective view of the clamping and landing mechanism of the auxiliary clamping and landing mechanism of the present invention.
Fig. 13 is a schematic perspective view of the storage and guide mechanism of the present invention.
Fig. 14 is a partial perspective view of the storage and guide mechanism of the present invention.
Fig. 15 is a schematic perspective view of the automatic aligning mechanism for the middle storage tube sleeve according to the present invention.
Fig. 16 is a schematic view of the present invention for aligning the proximity sensor, the pressure-bearing sliding bearing of the support, the spacing sliding bearing of the support and the connection of the support.
Fig. 17 is a schematic top perspective view of the electric control cart for middle-towing of the present invention.
Fig. 18 is a schematic bottom perspective view of the electric control cart for middle-towing of the present invention.
Fig. 19 is a perspective view of the middle sleeve type large capacity storage tube mechanism of the present invention.
Fig. 20 is a schematic perspective view of the coiled tubing fixing mechanism of the middle sleeve type large-capacity storage tube mechanism of the present invention.
Fig. 21 is a partial perspective view of the storage tube coiled tubing outlet and the storage tube coiled tubing inlet distributed on the storage tube barrel and the transition tube coiled tubing outlet distributed on the transition tube.
Fig. 22 is a first perspective view of the coiled tubing set for telescoping storage.
Fig. 23 is a second view of the present invention showing the coiled tubing being telescopically stored.
Detailed Description
Referring to the attached drawings, the large-capacity storage and transportation device for the coiled tubing comprises a gooseneck reversing mechanism 1, a storage and injection mechanism 2, a rotary supporting mechanism 3, an auxiliary clamping and lifting mechanism 4, a storage and guide mechanism 5, a storage tube sleeve automatic alignment mechanism 6, a traction electric control trolley 7, a sleeve type large-capacity storage tube mechanism 8, a coiled tubing 9 and a hoisting electric hoist 10;
the gooseneck reversing mechanism 1 comprises a coiled tubing centralizing sleeve 101, a body 102, two side force sensors 103, a supporting shaft 105, a supporting sleeve 106, a front and rear force sensor 107, an oilless bearing 1011, two side force sensor fixing plates 1012 and a centralizing guide component, the gooseneck reversing mechanism 1 is used for changing the direction of the coiled tubing 9, detecting and transmitting the stress condition between the gooseneck reversing mechanism and the coiled tubing 9 to a detection control terminal according to the two side force sensors 103 and the front and rear force sensors 107 in real time,
the continuous pipe straightening sleeves 101 are arranged along the semicircular arc of the body 102, the number of the continuous pipe straightening sleeves 101 is more than or equal to 3, the continuous pipe straightening sleeves 101 are used for straightening the continuous pipes 9 to prevent the continuous pipes 9 from being separated from the body 102, and the radial length of the continuous pipe straightening sleeves 101 is gradually increased from the inner end to the outer end, so that the continuous pipes 9 can form a large circular arc shape when passing through the top ends of the continuous pipes, and the main purpose is to increase the bending diameter of the continuous pipes 9 as much as possible (the large circular arc shape is at least more than 1.5 times larger than the minimum bending diameter of the continuous pipes); the body 102 is used for smoothly changing the direction of the moving end of the continuous pipe 9, and at least 5 centralizing guide assemblies are arranged on the body 102;
the centralizing guide component comprises a centralizing guide block 104, a centralizing guide block bearing limit cover 108, a centralizing guide block shaft 109 and a centralizing guide block bearing 1010, wherein the centralizing guide block shaft 109 is rotatably connected with the centralizing guide block bearing limit cover 108 arranged on the body 102 through the centralizing guide block bearing 1010, the centralizing guide block 104 is fixedly connected to the outer side of the centralizing guide block shaft 109, and arc-shaped grooves matched with the arc surface of the continuous pipe 9 are formed in four surfaces of the centralizing guide block 104; the centralizing guide block 104 can form surface contact with the continuous pipe 9, aiming at ensuring that the continuous pipe 9 is subjected to a stress concentration point which is not beyond the limit of the stress concentration point in the direction change process as much as possible, and the continuous pipe centralizing sleeve 101 distributed at the inner end of the body 102 is coaxial with the continuous pipe 9 section clamped between the two groups of storage and injection semi-open chain type clamping block groups 208 of the storage and injection mechanism 2;
the supporting shaft 105 is connected to the body 102, two ends of the supporting shaft 105 are rotatably connected with the supporting sleeve 106 through oilless bearings 1011, the upper surface and the lower surface of each of the two side force sensors 103 are fixedly connected with the supporting sleeve 106 and the two side force sensor fixing plates 1012 respectively, the body 102 can rotate 0- ± 5 ° about the supporting shaft 105, and the two side force sensors 103 bear all the weight of the gooseneck reversing mechanism 1 and the downward pulling force from the continuous pipe 9, so that the stress states of the section of the continuous pipe 9 on two sides of the device can be sensed in real time, whether the continuous pipe is stressed too much or not under a vertical platform stress condition can be judged, and a basis is provided for accurate control of the device;
the upper surfaces of the front and rear force sensors 107 are fixedly connected with the front and rear parts of the body 102 respectively, the front and rear force sensors 107 are assembled with the rotary supporting mechanism 3 to form variable clearance fit, the size of the clearance is determined according to the rotating angle of the body 102 relative to the supporting shaft 105, and the clearance is used for sensing the size of the tensile force applied to the section of the continuous pipe 9 in real time and providing a basis for the accurate control of the device;
the storage and injection mechanism 2 comprises a first storage and injection assembly and a second storage and injection assembly, and the first storage and injection assembly and the second storage and injection assembly are oppositely arranged and used for clamping the continuous pipe 9 to enable the continuous pipe to axially move; the second storage and injection assembly has the same structure as the first storage and injection assembly; the storage and injection mechanism 2 has the functions of clamping the continuous pipe 9 and pushing and pulling the continuous pipe 9 in the axial direction, so that the moving end of the continuous pipe 9 can smoothly enter or leave the sleeve type large-capacity pipe storage mechanism 8;
the first storage and injection assembly comprises a clamping motor support 201, a clamping electric linear push rod support base 202, a clamping force sensor 203, a clamping electric linear push rod 204, a storage and injection power support frame 205, a storage and injection power motor 206, a storage and injection driving sprocket 207, a storage and injection semi-open chain type clamping block group 208, a clamping electric linear push rod connection base 209, a storage and injection power support frame limiting sliding bearing 2010, a storage and injection power support frame pressure-bearing sliding bearing 2011, a storage and injection driven sprocket 2012, a force adjusting spring group 2013, a storage and injection semi-open chain type clamping block slide 2014 and a rotation support mechanism interface 2015;
the bottom ends of the two clamping force sensors 203 are fixedly connected with the motor support 201 respectively, the top ends of the clamping force sensors 203 are fixedly connected with clamping electric linear push rod supporting seats 202, the clamping electric linear push rod supporting seats 202 are connected with main body pin shafts of clamping electric linear push rods 204, the extending ends of the clamping electric linear push rods 204 are fixedly connected with clamping electric linear push rod connecting seats 209, and the pin shafts of the clamping electric linear push rod supporting seats 202 and the main body of the clamping electric linear push rods 204 are used for enabling the extending ends of the clamping electric linear push rods 204 to be finely adjusted up and down according to gaps generated when the storage and injection power supporting frame 205 slides back and forth on the storage and injection mechanism clamping slide ways 3015; the clamping force sensor 203 is used for detecting the transverse axial thrust generated by the clamping electric linear push rod 204 in real time; the plurality of clamping electric linear push rods 204 are controlled by an electric control system to realize synchronous extension or retraction linear motion and are used for providing force for clamping the continuous pipe 9 for the injection and storage power assembly; the storage power supporting frame 205 is fixedly connected with the clamping electric linear push rod connecting seat 209 and is used for bearing the whole storage power assembly consisting of a storage power motor 206, a storage driving sprocket 207, a storage and injection semi-open chain type clamping block group 208, a storage and injection driven sprocket 2012, a force adjusting spring group 2013, a storage and injection semi-open chain type clamping block slideway 2014 and a storage and injection force sensor 2016 and the pressing and pulling force generated by the action of the storage and injection power assembly and a continuous pipe;
the main body of the storage and injection power motor 206 is fixedly connected with the storage and injection force sensor 2016 and fixed on the storage and injection power support frame 205, the output shaft of the storage and injection power motor 206 is coaxially and fixedly connected with the storage and injection driving sprocket 207, and the storage and injection driving sprocket 207 is used for transmitting the rotation torque output by the storage and injection power motor 206 to the storage and injection semi-open chain type clamping block group 208 and providing power for the storage and injection semi-open chain type clamping block group 208 to circularly move on the storage and injection driving sprocket 207 and the storage and injection driven sprocket 2012; the storage and injection driven sprocket 2012 is rotatably connected with the storage and injection power support frame 205 through a rotating shaft, the storage and injection semi-open chain type clamping block group 208 is sleeved outside the storage and injection driving sprocket 207 and the storage and injection driven sprocket 2012, the storage and injection semi-open chain type clamping block group 208 is a closed loop structure consisting of a plurality of semi-open chain type clamping block units 20801, and the arc diameter of the arc-shaped straight surface 2080101 arranged on the semi-open chain type clamping block units 20801 is 1.01 to 1.2 times of the outer diameter of the continuous pipe 9; the 2 groups of storage and injection semi-open chain type clamping block groups 208 on the first storage and injection assembly and the second storage and injection assembly are matched with the continuous pipe 9 and clamp the continuous pipe 9 to generate strong friction force, and the action is that the rotary torque of the storage and injection power motor 206 pushes the continuous pipe 9 to move up and down in the form of friction force through the storage and injection driving chain wheel 207 and the storage and injection driven chain wheel 2012; a storage and injection power support frame limiting sliding bearing 2010 and a storage and injection power support frame pressure-bearing sliding bearing 2011 are arranged on two sides of the storage and injection power support frame 205, two sides of a force adjusting spring group 2013 are fixedly connected with the storage and injection power support frame 205 and a storage and injection semi-open chain type clamping block slide way 2014 respectively, and a roller of the storage and injection semi-open chain type clamping block group 208 is connected in the storage and injection semi-open chain type clamping block slide way 2014 in a sliding manner; the storage and injection semi-open chain type clamping block slide 2014 is used for supporting the storage and injection semi-open chain type clamping block group 208 passing through the position section of the storage and injection semi-open chain type clamping block slide 2014 so as to ensure that the continuous pipe 9 is clamped; the storage and injection power support frame limiting sliding bearing 2010 horizontally rolls in the storage and injection mechanism clamping slide 3015 to limit the horizontal position of the storage and injection power support frame 205; the storage and injection power support frame pressure-bearing sliding bearing 2011 vertically rolls in the storage and injection mechanism clamping slide way 3015 and is used for bearing the gravity of the storage and injection mechanism 2;
the rotary supporting mechanism 3 comprises a fixed seat 301, a rotary bearing 302, a rotary bottom plate 303, a main body bracket 304, a climbing cage 305, a two-layer platform 306, a top platform 307, a gooseneck reversing mechanism interface 308, a rotary supporting mechanism opening reinforcing rod 309, a storage and injection mechanism interface 3010, an auxiliary clamping and lifting mechanism upper interface 3011, an auxiliary clamping and lifting mechanism upper and lower slide 3012, a storage pipe sleeve automatic alignment mechanism lower interface 3013, a sleeve type large-capacity storage pipe mechanism interface 3014, a storage and injection mechanism clamping slide 3015, a main body bracket door-shaped opening top beam 3016, a door-shaped opening 3017 and a lifting electric hoist interface 3018, the rotary supporting mechanism 3 is used for supporting the gooseneck reversing mechanism 1, the storage and injection mechanism 2, the auxiliary clamping and lifting mechanism 4 and acting forces generated on a continuous pipe 9 by the rotary supporting mechanism 3, under the drive of the traction electric control trolley 7, the upper rotary part rotates along with the storage guide mechanism 5 and the storage pipe sleeve automatic alignment mechanism 6;
the rotary bottom plate 303 is rotatably connected with the fixed seat 301 through a rotary bearing 302, the fixed seat 301 plays a role in dynamic and static conversion of the rotary supporting mechanism 3 and the connecting sleeve type large-capacity pipe storage mechanism 8, the rotary bottom plate 303 is fixedly connected with the bottom ends of four upright posts of the main body support 304, the main body support 304 is respectively fixedly connected with the climbing cage 305, the two-layer platform 306, the top platform 307, the upper and lower slide ways 3012 of the auxiliary clamping and lifting mechanism, the clamping slide ways 3015 of the storage and injection mechanism and the top cross beam 3016 of the door-shaped opening of the main body support, the opening reinforcing rod 309 of the rotary supporting mechanism is detachably and fixedly connected with the main body support 304, the strength and the stability of the rotary supporting mechanism are ensured when the storage and transportation device works, and the opening reinforcing rod 309 of the rotary supporting mechanism is detached when equipment or equipment with the height close to the height of the door-shaped opening 3017 is required to enter from the door-shaped opening 3017; the storage and injection power support frame limiting sliding bearing 2010 and the storage and injection power support frame pressure-bearing sliding bearing 2011 are in rolling connection with the storage and injection mechanism clamping slideway 3015 to provide a slideway for horizontal walking;
the gooseneck reversing mechanism interface 308 on the main body support 304 is fixedly connected with the force sensor fixing plates 1012 at two sides of the gooseneck reversing mechanism, the lower surfaces of the two front and rear force sensors 107 of the gooseneck reversing mechanism are in variable clearance fit with the gooseneck reversing mechanism interface 308, the storage and injection mechanism interface 3010 on the main body support 304 is fixedly connected with the rotary support mechanism interface 2015 on the storage and injection mechanism 2, and the main body support 304 is also provided with an upper interface 3011 of an auxiliary clamping lifting mechanism, a lower interface 3013 of a storage tube sleeve automatic alignment mechanism and a sleeve type large-capacity storage tube mechanism interface 3014;
the climbing cage 305 is a part for maintenance and detection climbing of the rotary supporting mechanism 3 on a professional technician; the second-layer platform 306 is an operation platform for detecting and maintaining the storage and injection mechanism 2 by professional technicians; the top platform 307 is an operation platform for detecting and maintaining the gooseneck reversing mechanism 1 by professional technicians;
the auxiliary clamping and lifting mechanism 4 comprises a clamping mechanism 401, a clamping and lifting mechanism 402, a lifting screw 403, a synchronous transmission mechanism 404 and a lifting motor 405, and the auxiliary clamping and lifting mechanism 4 is used for assisting the storage mechanism 2 to lift and release a larger-diameter terminal machine tool or instrument connected with the continuous pipe;
the clamping mechanism 401 comprises a first clamping mechanism assembly, a second clamping mechanism assembly, a fixing plate 40101 and a clamping half-closed plate guide slideway 40105, and the clamping mechanism 401 is used for clamping and loosening machines or instruments with larger diameters than the continuous pipe; two ends of a fixed plate 40101 are fixed on the rotary bottom plate 303, a first clamping mechanism assembly and a second clamping mechanism assembly are symmetrically arranged at two ends of the fixed plate 40101, and clamping half-closed plate guide slideways 40105 are distributed on two ridge beams in the middle of the fixed plate 40101; the second clamping mechanism assembly has the same structure as the first clamping mechanism assembly;
the first clamping mechanism component comprises a clamping force sensor 40102, a clamping electric linear push rod 40103, a clamping half plywood 40104, a clamping electric linear push rod supporting seat 40106 and a clamping contact block 40107;
the head end of a clamping force sensor 40102 is fixedly connected with a rib plate at the end part of a fixed plate 40101, the tail end of the clamping force sensor 40102 is fixedly connected with a clamping electric linear push rod supporting seat 40106, a base of the clamping electric linear push rod 40103 is connected with the clamping electric linear push rod supporting seat 40106 through a pin shaft, and the clamping force sensor 40102 is used for detecting thrust generated by the clamping electric linear push rod 40103; the movable end of a clamping electric linear push rod 40103 is fixedly connected with a clamping half-closed plate 40104, two sides of the clamping half-closed plate 40104 are in rolling connection with a clamping half-closed plate guide slideway 40105 through rollers, so that the clamping half-closed plate guide slideway 40105 can move horizontally and forwards conveniently, and a clamping contact block 40107 is fixedly connected with a clamping contact block 40107 through a matching hole in the clamping half-closed plate 40104;
the clamping lifting mechanism 402 comprises a first clamping lifting mechanism component, a second clamping lifting mechanism component, a main frame 40201, a lifting clamping half-closed plate guide slideway 40205, a lifting screw lower end rotary fixing 40208 and a clamping lifting mechanism walking bearing 40209; the main frame 40201 is in rolling connection with the upper and lower slideways 3012 of the auxiliary clamping and lifting mechanism through eight groups of walking bearings 40209 of the clamping and lifting mechanism distributed on the periphery of the main frame 40201, and the guide slideways 40205 of the lifting and clamping half plates are fixed on two ridge beams in the middle of the main frame 40201; the lower ends of the four lifting screw rods are fixedly connected with four corners of the main frame 40201 in a rotating mode, and the first clamping lifting mechanism assembly and the second clamping lifting mechanism assembly are symmetrically distributed at two ends of the main frame 40201; the clamp lift mechanism 402 functions to clamp, unclamp, lift and lower tools or instruments of larger diameter than the coiled tubing,
the first clamping and lifting mechanism assembly comprises a lifting and falling clamping force sensor 40202, a lifting and falling clamping electric linear push rod 40203, a lifting and falling clamping half-closing plate 40204, a straight lifting and clamping electric linear push rod supporting seat 40206 and a lifting and clamping contact block 40207, wherein the head end of the lifting and falling clamping force sensor 40202 is fixedly connected with the end of the main frame 40201, the tail end of the lifting and falling clamping force sensor 40202 is fixedly connected with the straight lifting and clamping electric linear push rod supporting seat 40206, the lifting and falling clamping force sensor 40202 is used for detecting thrust generated by the lifting and clamping electric linear push rod 40203, the base of the lifting and clamping electric linear push rod 40203 is connected with the straight lifting and clamping electric linear push rod supporting seat 40206 through a pin shaft, the movable end of the lifting and clamping electric linear push rod 40203 is fixedly connected with the lifting and clamping half-closing plate 40204, and the two sides of the lifting and clamping half-closing plate 40204 are connected with a lifting and clamping half-closing plate guiding slide way 40205 through rollers in a rolling manner so as to facilitate the horizontal front and back movement of the lifting and forth clamping half-closing plate 40205 along the lifting and forth plate, the lifting clamping contact block 40207 is fixedly connected with the lifting clamping half-closed plate 40204 through lifting clamping contact block 40207 matching holes distributed on the semi-circular arc surface of the lifting clamping half-closed plate 40204;
the bottom ends of the four lifting screws 403 are in limited rotary connection with the lower end rotary fixing 40208 of the lifting screw of the clamping lifting mechanism 402, the lifting motor 405 is meshed with the four lifting screws 403 through the four synchronous transmission mechanisms 404, and the lifting motor 405 and the four synchronous transmission mechanisms 404 are connected with the upper interface 3011 of the auxiliary clamping lifting mechanism to ensure that the clamping lifting mechanism 402 can stably and smoothly lift and descend;
the storing and guiding mechanism 5 comprises a first storing and guiding mechanism component, a second storing and guiding mechanism component, a guiding mechanism fixing seat 501, a guiding mechanism support 502 and a guiding power motor 508, wherein the guiding mechanism fixing seat 501 is fixedly connected with a storing and guiding mechanism interface 605 and is used for fixing and supporting the storing and guiding mechanism 5, the upper end of the guiding mechanism fixing seat 501 is fixedly connected with the guiding mechanism support 502, the first storing and guiding mechanism component and the second storing and guiding mechanism component are symmetrically arranged inside the guiding mechanism support 502, the guiding power motor 508 is arranged on the guiding mechanism support 502, and a rotor of the guiding power motor 508 is fixedly connected with a driving shaft of the first storing and guiding mechanism component; the storage and guide mechanism 5 has the function of overcoming the bending stress of the continuous pipe through enough friction force, not only can inject the continuous pipe into the sleeve type high-capacity pipe storage mechanism 8, but also can accurately take the continuous pipe out of the sleeve type high-capacity pipe storage mechanism 8 and convey the continuous pipe to a working area through the gooseneck reversing mechanism 1 and the storage and injection mechanism 2; the guide mechanism bracket 502 is used for providing support and force transmission for a meshing gear 503, a guide semi-open chain type clamping block group 504, a clamping force adjusting screw 505, a guide clamping support 506, a guide chain tensioning mechanism 507, a guide power motor 508, a guide semi-open chain type clamping block slideway 509, a guide driving chain wheel 510, a guide driven chain wheel 511 and a guide chain tensioning bolt 5012;
the first storage and guide mechanism component comprises a meshing gear 503, a guide semi-open chain type clamping block group 504, a guide clamping support 506, a guide chain tensioning mechanism 507, a guide semi-open chain type clamping block slideway 509, a guide driving sprocket 510, a guide driven sprocket 511 and a guide chain tensioning bolt 5012,
the head and the tail ends of the driving shaft are rotatably connected with a guide mechanism bracket 502, and the driving shaft is fixedly connected with an engaging gear 503 and a guide driving chain wheel 510;
the head end and the tail end of a driven shaft are respectively rotatably connected with a pilot chain tensioning mechanism 507, a pilot driven sprocket 511 is fixedly connected to the driven shaft, a pilot semi-open chain type clamping block group 504 is meshed on the outer sides of the pilot driving sprocket 510 and the pilot driven sprocket 511, the pilot chain tensioning mechanism 507 is in sliding limit fit with a pilot mechanism support 502, a pilot chain tensioning bolt 5012 is in threaded fit with the pilot mechanism support 502, the pilot chain tensioning bolt 5012 is abutted against the pilot chain tensioning mechanism 507, and the distance between the pilot driving sprocket 510 and the pilot driven sprocket 511 in the same group is adjusted by rotating the pilot chain tensioning bolt 5012; the correcting semi-open chain type clamping block group 504 is a closed loop structure consisting of a plurality of semi-open chain type clamping block units 20801, the inner side of the correcting semi-open chain type clamping block group 504 is connected with a correcting semi-open chain type clamping block slideway 509 in a sliding manner, and the fixing surface of the correcting semi-open chain type clamping block slideway 509 is fixedly connected with a correcting clamping support 506;
the number of the clamping force adjusting screws 505 is 2N (N is more than or equal to 1), and the clamping force adjusting screws 505 pass through the guide clamping support 506 of the first storage guide mechanism assembly and are in threaded connection with the guide clamping support 506 of the second storage guide mechanism assembly; the clamping force adjusting screw 505 is used for adjusting the distance between the two guide clamping supports 506, and further adjusting the distance between the two opposite guide semi-open chain type clamping block slideways 509; under the driving of the pilot power motor 508, the meshing gear 503 of the first storage pilot mechanism assembly and the meshing gear 503 of the second storage pilot mechanism assembly are driven to rotate in opposite directions, so that the rotation directions of the two pilot drive sprockets 510 are opposite; the continuous pipe 9 is clamped by the two guiding semi-open chain type clamping block groups 504, and the rotation torque of the guiding power motor 508 pushes the continuous pipe 9 to move up and down in a friction mode;
the automatic storage pipe sleeve aligning mechanism 6 comprises an aligning power motor support 601, an aligning synchronous transmission mechanism 602, an aligning power motor 603, an aligning beam support 604, a storage and guide mechanism interface 605, an aligning support 606, an aligning proximity sensor 607, an aligning proximity limit mechanism 608, an aligning traveling lead screw 609, an aligning traveling lead screw reinforcing base 6010, a rotary support mechanism interface 6011, an aligning beam 6012, an aligning traveling slideway 6013, an aligning support pressure-bearing sliding bearing 6014 and an aligning support limit sliding bearing 6015, and the automatic storage pipe sleeve aligning mechanism 6 is used for enabling the storage and guide mechanism 5 and a continuous pipe 9 to be in-out or in-barrel position for dynamic alignment, so that the continuous pipe 9 is prevented from being damaged due to abnormal buckling deformation;
an alignment power motor 603 is fixedly connected with an alignment power motor bracket 601, the alignment power motor bracket 601 is fixedly connected with an alignment beam 6012, an alignment synchronous transmission mechanism 602 is arranged on the alignment power motor bracket 601 and is meshed with the alignment power motor 603, the alignment beam support 604 is in sliding fit with the alignment beam 6012 and can move relative to the alignment beam 6012 for finely adjusting the position of the storage tube sleeve automatic alignment mechanism 6 when being fixed with the traction electric control trolley 7, the storage and guide mechanism interface 605 is fixedly connected with a guide mechanism fixing seat 501 to fix the storage and guide mechanism 5 with the alignment bracket 606, 2N (N is more than or equal to 2) alignment bracket pressure-bearing sliding bearings 4 and 2N (N is more than or equal to 2) alignment bracket limiting sliding bearings 6015 are respectively arranged on the bottom beam of the alignment bracket 606 along the direction of the alignment beam 6012, an alignment approach sensor 607 is fixedly connected on two sides of the alignment bracket 606, the number of the alignment and proximity limiting mechanisms 608 is 4, the alignment and proximity limiting mechanisms 608 are respectively fixed at set positions on an alignment beam 6012, when the alignment and proximity sensor 607 fixed on the alignment support 606 moves to the alignment and proximity limiting mechanism 608, the alignment and proximity sensor 607 generates a signal through mechanism touch or infrared sensing and transmits the signal to a control system, so that the storage and guide mechanism 5 is prevented from exceeding a set moving range of the storage and guide mechanism, two alignment walking screws 609 are provided, the head and tail ends of the alignment walking screw 609 are respectively connected with the alignment synchronous transmission mechanism 602 and the alignment walking screw reinforcing seat 6010 and are matched with screws between the alignment support 606, the alignment synchronous transmission mechanism 602 synchronously transmits the rotation torque of the alignment power motor 603 to the alignment walking screw 609, and the alignment walking screw reinforcing seat 6010 is fixed on a cross beam between the alignment beams 6012;
a rotary supporting mechanism interface 6011 arranged on the alignment beam 6012 is connected with a lower interface 3013 of the automatic pipe storage sleeve aligning mechanism, and an alignment walking slide way 6013 arranged on the alignment beam 6012 is in rolling fit with an alignment support pressure-bearing sliding bearing 6014 and an alignment support limiting sliding bearing 6015 and is used for enabling the alignment support 606 to move linearly;
the traction electric control trolley 7 comprises a trolley base 701, a trolley support frame 702, a generator 703, a trolley walking power motor 704, an upper interface 705 of a pipe storage sleeve automatic alignment mechanism, an electric control box 706, a trolley walking chain wheel 707, a trolley outer walking wheel 708, a trolley outer limiting wheel 709, a trolley inner walking wheel 7010, a trolley inner limiting wheel 7011, a trolley walking power motor adjusting part 7012 and a trolley walking power motor adjusting bolt 7013, the traction electric control trolley 7 is used for driving the gooseneck reversing mechanism 1, the storage and injection mechanism 2, the rotary support mechanism 3, the auxiliary clamping lifting mechanism 4, the storage and injection guide mechanism 5 and the pipe storage sleeve automatic alignment mechanism 6 to rotate clockwise or anticlockwise along the central shaft of the large-capacity sleeve type pipe storage mechanism 8 to inject or take out the continuous pipe 9,
the bottom surface of a trolley base 701 is provided with a trolley outer walking wheel 708, a trolley outer limiting wheel 709, a trolley inner walking wheel 7010 and a trolley inner limiting wheel 7011, the upper end of the trolley base 701 is provided with a trolley support frame 702, a generator 703 and an electric control box 706, a trolley walking power motor adjusting part 7012 is connected to the trolley base 701 in a sliding manner and is fastened through a trolley walking power motor adjusting bolt 7013, the trolley walking power motor adjusting part 7012 is used for adjusting the distance between a trolley walking chain wheel 707 and a trolley walking chain 8012 to achieve the optimal matching size, the trolley base 701 is used for supporting all parts arranged on a traction electric control trolley 7, a storage guide mechanism 5 and a storage pipe sleeve automatic alignment mechanism 6 to ensure the level of the parts, the trolley support frame 702 is provided with a storage pipe sleeve automatic alignment mechanism upper interface 705, the storage pipe sleeve automatic alignment mechanism upper interface 705 is fixedly connected with an alignment beam 6012, the automatic aligning mechanism 6 is used for fixedly connecting the storage tube sleeve;
the generator 703 is used for supplying power for the whole system, there are various electronic control components in the electric cabinet 706, is used for gathering and controlling the whole system arrangement, the base of the said dolly walking power motor 704 is fixedly connected with dolly walking power motor regulating part 7012, the rotor of the said dolly walking power motor 704 is coaxially fixedly connected with dolly walking chain wheel 707, N (N is greater than or equal to 2) the outer walking wheel 708 of the small car rolls on drawing the outer guide rail 801 of the electronic control dolly, the circular arc that the outer walking wheel 708 of the dolly forms in the course of walking is the same as central circular diameter which draws the outer guide rail 801 of the electronic control dolly; n (N is more than or equal to 2) small car outer limiting wheels 709 roll on the outer side wall of the outer guide rail 801 of the traction electric control car, and the diameter of an arc formed in the walking process of the small car outer limiting wheels 709 is the same as that of the outer side surface of the outer guide rail 801 of the traction electric control car; n (N is more than or equal to 2) trolley inner traveling wheels 7010 travel on the traction electric control trolley inner guide rail 8013 in a rolling way, and the diameter of an arc formed in the traveling process of the trolley inner traveling wheels 7010 is the same as that of a central circle of the traction electric control trolley inner guide rail 8013; n (N is more than or equal to 2) trolley inner limiting wheels 7011 roll on the inner side wall of the guide rail 8013 in the traction electric control trolley, and the diameter of an arc formed in the walking process of the trolley inner limiting wheels 7011 is the same as that of the inner side surface of the guide rail 8013 in the traction electric control trolley;
the sleeve type high-capacity pipe storage mechanism 8 comprises an outer guide rail 801 of the traction electric control trolley, a radial reinforcing rib 802, a circumferential reinforcing rib 803, an inner storage pipe cylinder 804, an inner transition cylinder 805, a second storage pipe cylinder 806, a second transition cylinder 807, a third storage pipe cylinder 808, a continuous pipe fixing mechanism 809, a radial reinforcing rib fixing plate 8010, a guide rail fixing piece 8011, a trolley walking chain 8012 and an inner guide rail 8013 of the traction electric control trolley, and the sleeve type high-capacity pipe storage mechanism 8 is used for fixing a static fixed end of a continuous pipe 9 and the storage continuous pipe 9;
a plurality of radial reinforcing ribs 802 are fixedly connected with a sleeve type large-capacity pipe storage mechanism interface 3014 through radial reinforcing rib fixing plates 8010, the number of the radial reinforcing ribs 802 is at least 3, a traction electric control trolley outer guide rail 801 and a traction electric control trolley inner guide rail 8013 are two concentric rings, the traction electric control trolley outer guide rail 801 and the traction electric control trolley inner guide rail 8013 are fixedly connected with the radial reinforcing ribs 802 through guide rail fixing pieces 8011, the traction electric control trolley outer guide rail 801 and the traction electric control trolley inner guide rail 8013 provide a track for a traction electric control trolley 7, a circumferential reinforcing rib 803 is arranged between two adjacent radial reinforcing ribs 802, at least N (not less than 2) groups of pipe storage cylinders are annularly distributed on the radial reinforcing ribs 802, the first group to the N-1 group of pipe storage cylinders are provided with pipe storage cylinder continuous pipe outlets, the first group pipe storage cylinder of the innermost ring is also provided with a pipe storage cylinder continuous pipe inlet, and a transition cylinder is arranged between two adjacent groups of pipe storage cylinders, a continuous pipe outlet of the transition cylinder is arranged on the transition cylinder, and a continuous pipe fixing mechanism 809 for fixing the inlet section of the continuous pipe is arranged at the tail end (the direction from the head to the tail is the direction of storing the continuous pipe) of the continuous pipe inlet of the pipe storage cylinder;
here, if N is equal to 3, that is, 3 sets of storage tube barrels and 2 sets of transition barrels are exemplified, the storage tube barrels are the storage tube inner barrel 804, the storage tube second barrel 806 and the storage tube third barrel 808, and the transition barrels are the transition inner barrel 805 and the transition second barrel 807;
the storage tube inner cylinder 804, the transition inner cylinder 805, the storage tube second cylinder 806, the transition second cylinder 807 and the storage tube third cylinder 808 are concentrically distributed along the radial direction of the radial reinforcing rib 802, the storage tube inner cylinder 804 is provided with an inner cylinder continuous tube outlet 80401 and an inner cylinder continuous tube inlet 80402, the transition inner cylinder 805 is provided with a transition inner cylinder continuous tube outlet 80501, the storage tube second cylinder 806 is provided with a storage tube second cylinder continuous tube outlet 80601, the transition second cylinder 807 is provided with a transition second cylinder continuous tube outlet, wherein the inner cylinder continuous tube inlet 80402 is a position where the connecting tube 9 enters from the ground and is a continuous tube section which is static relative to the ground, a continuous tube fixing mechanism 809 for fixing the inlet section of the continuous tube is arranged at the tail end (the direction from the head to the tail is the continuous tube storing direction), the moving end of the connecting tube is stored into the storage tube inner cylinder 804 for one circle and then is accumulated above the continuous tube fixing mechanism 809, thus, when the moving end of the continuous pipe spirally rises layer by layer in the inner storage pipe cylinder 804 until the accumulated height is the same as the height of the continuous pipe outlet 80401 of the inner cylinder, the moving end of the connecting pipe naturally enters the transition inner cylinder 805 from the continuous pipe outlet 80401 of the inner cylinder, enters from the upper edge of the transition inner cylinder 805, and enters the transition inner cylinder 805 for half to three quarters of a turn along with continuous entering, the moving end of the continuous pipe gradually contacts the bottom surface of the transition inner cylinder 805, then the moving end of the continuous pipe reaches the continuous pipe outlet 80501 of the transition inner cylinder in the transition inner cylinder 805, the bottom end of the continuous pipe outlet 80501 of the transition inner cylinder is the same height as the bottom surface of the transition inner cylinder 805, the moving end of the continuous pipe naturally enters the bottom surface of the second storage pipe cylinder 806 of the transition inner cylinder from the continuous pipe outlet 80501 of the transition inner cylinder, the first layer of storage is started, the moving end of the connecting pipe spirally rises layer by layer in the second storage pipe cylinder 806 until the accumulated height is the same as the continuous pipe outlet 80601 of the second storage pipe, the moving end of the connecting pipe naturally enters the transition second cylinder 807 from the outlet 80601 of the second cylinder of the storage pipe, enters from the upper edge of the transition second cylinder 807, continuously enters into the transition second cylinder 807, gradually contacts with the bottom surface of the transition second cylinder 807 after entering into the transition second cylinder 807 for a half-turn to a three-quarter turn, then reaches the outlet of the transition second cylinder of the continuous pipe in the transition second cylinder 807, the bottom end of the outlet of the transition second cylinder of the continuous pipe is as high as the bottom surface of the transition second cylinder 807, naturally enters into the bottom surface of the third cylinder 808 of the storage pipe from the outlet of the transition second cylinder of the continuous pipe, and after the first layer is stored, the spiral ascending of the continuous pipe layer by layer is realized;
the continuous pipe fixing mechanism 809 comprises a pin 80901, a base 80902, a pin 80903, a continuous pipe lower clamping block 80904 and a continuous pipe upper clamping block 80905, the base 80902 is fixed on the radial reinforcing rib 802, the pin 80903 is limited and rotated in the base 80902 through the pin 80901, the upper end of the pin 80903 is hinged with a continuous pipe lower clamping block 80904, the upper end of the continuous pipe lower clamping block 80904 is connected with the continuous pipe upper clamping block 80905 capable of clamping the fixed end of the continuous pipe through a bolt, and the walking trolley chain 8012 is fixedly connected with the outer side face of the guide rail 8013 in the traction electric control trolley to form a closed ring; the trolley walking chain wheel 707 is engaged with the trolley walking chain 8012, and the fixed end of the continuous pipe can be clamped between the continuous pipe lower clamping block 80904 and the continuous pipe upper clamping block 80905, and can rotate in the horizontal direction and rotate at a certain angle with the horizontal plane; wherein the pin 80901 prevents the pin 80903 from being pulled out of the lower clamp block 80904 of the continuous tube;
the lifting electric hoist 10 is connected with the lifting electric hoist interface 3018 and used for lifting accessories and the like.
More specifically, the coiled tubing 9 is a continuous tube, and when it is stored in the sleeve-type large-capacity storage mechanism 8, it can be divided into an inner tube coiled tubing 901, a coiled tubing inlet section 902, an inner tube coiled tubing outlet-to-transition inner tube section 903, a coiled tubing transition inner tube section 904, a coiled tubing transition inner tube-to-storage tube second tube section 905, a coiled tubing storage tube second tube section 906, a storage tube second tube section-to-transition second tube section 907, a coiled tubing transition second tube section 908, a coiled tubing transition second tube section 909 to a storage tube third tube section 909, and a coiled tubing storage tube third tube section 9010; the different section names of the continuous pipe 9 are determined according to the number of the pipe storage barrels;
the utility model discloses a theory of operation and use:
the matching and relative movement relation of the gooseneck reversing mechanism 1 and the continuous pipe 9 is that the moving end of the continuous pipe 9 enters upwards through the inner end of the body 102 through the storage and injection mechanism 2, abuts against the righting guide blocks 104, and is sequentially contacted with the front righting guide blocks 104 arranged on the body 102 under the action of external bending force to generate elastic deformation, so that the moving end of the continuous pipe sequentially and smoothly enters the continuous pipe righting sleeve 101 and finally passes through the continuous pipe righting sleeve 101 arranged at the outermost end of the body 102, the change of the direction of the continuous pipe 9 from bottom to top is completed, and then the continuous pipe 9 is gradually conveyed from the outer end of the body 102 to the inner end or reversely conveyed under the driving of the storage and injection mechanism 2;
the storage and injection mechanism synchronously pushes out and pushes the injection and storage power assembly to fold towards the center at 2 two groups of clamping electric linear push rods 204, the central sections of the two groups of storage and injection semi-open chain type clamping block groups 208 clamp the sections of the continuous pipes 9 passing through the central sections, then the storage and injection power motor 206 drives the storage and injection semi-open chain type clamping block groups 208 on the storage and injection driving chain wheel 207 and the storage and injection driven chain wheel 2012 to circularly move, so that the continuous pipes move upwards or downwards under the action of sufficient friction force and are linked with the storage and injection guide mechanism 5, the storage pipe sleeve automatic alignment mechanism 6 and the traction electric control trolley 7, thereby realizing the storage and injection action of the continuous pipes; meanwhile, the mechanism synchronously retracts and pulls the injection and storage power assembly to a certain distance away from the center through the clamping electric linear push rod 204, the central sections of the two groups of injection and storage semi-open chain type clamping block groups 208 loosen continuous pipe sections passing through the central sections, and a larger-distance space is formed, so that a sufficient space is provided for machines or instruments with larger diameters than the continuous pipes;
when the auxiliary clamping lifting mechanism 4 is lifted, firstly, the clamping lifting mechanism 402 is in a clamping state, the clamping mechanism 401 is in a loosening state, the clamping lifting mechanism 402 is driven by the lifting motor 405 to be lifted upwards to the upper position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403, then the clamping mechanism 401 is in a clamping state, the clamping lifting mechanism 402 is in a loosening state, the clamping lifting mechanism 402 is driven by the lifting motor 405 to be lifted downwards to the lower position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403, and machines or instruments with larger diameters than a continuous pipe can be lifted by repeating the two actions; when descending, firstly, the clamping lifting mechanism 402 is in a clamping state, the clamping mechanism 401 is in a loosening state, the clamping lifting mechanism 402 is driven by the lifting motor 405 to descend to the lower position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403, then the clamping mechanism 401 is in a clamping state, the clamping lifting mechanism 402 is in a loosening state, the clamping lifting mechanism 402 is driven by the lifting motor 405 to ascend to the upper position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403, and the descending of the machine tool or instrument with larger diameter than the continuous pipe can be realized by repeating the above two actions;
the storage and guide mechanism 5 clamps the continuous pipe section passing through the center section of the two guide semi-open chain type clamping block groups 504, then the guide power motor 508 drives the guide driving chain wheel 510 and the guide semi-open chain type clamping block groups 504 on the guide driven chain wheel 511 to circularly move, the continuous pipe moves upwards or downwards under the action of sufficient friction force and is linked with the storage and injection mechanism 2, the automatic storage pipe sleeve aligning mechanism 6 and the traction electric control trolley 7, so that the storage and guide action of the continuous pipe 9 is realized;
the automatic storage tube sleeve aligning mechanism 6 is driven by an aligning power motor 603 to drive an aligning walking screw 609 to rotate through an aligning synchronous transmission mechanism 602, then an aligning bracket 606 moves back and forth along the aligning walking screw 609 axially, when the aligning bracket 606 moves to the position where an aligning approach sensor 607 is in contact with or senses the aligning approach limiting mechanism 608 along a direction far away from a rotating supporting mechanism interface 6011, the stop instruction reaches a far-end limit position, and when the aligning bracket 606 moves to the position where the aligning approach sensor 607 is in contact with or senses the aligning approach limiting mechanism 608 along a direction close to the rotating supporting mechanism interface 6011, the stop instruction reaches a near-end limit position;
the trolley traveling power motor 704 drives a trolley traveling chain wheel 707 to rotate, the trolley traveling chain wheel 707 is matched with a chain wheel chain of a trolley traveling chain 8012, the trolley traveling chain wheel 707 rotates and drives the traction electric control trolley 7 to revolve, and the forward revolution and the reverse revolution of the traction electric control trolley 7 are realized by controlling the trolley traveling power motor 704 to rotate forwards or reversely.
When the continuous pipe 9 is taken out from the sleeve type large-capacity pipe storage mechanism 8, the free end of the continuous pipe 9 in the outermost pipe storage barrel passes through the storage and guide mechanism 5, is manually guided and sent into the gooseneck reversing mechanism 1 after being clamped by the storage and guide mechanism 5, is turned by the gooseneck reversing mechanism 1 and then extends into the storage and injection mechanism 2, and finally the free end of the continuous pipe 9 is transmitted to the lower end of the target ground;
when the coiled tubing 9 is taken out from the sleeve type large-capacity tubing storage mechanism 8, firstly, the electric control trolley 7 is drawn to reciprocate along the sleeve type large-capacity tubing storage mechanism 8, when the electric control trolley 7 is drawn to walk, the storage and guide mechanism 5 continuously conveys the coiled tubing 9 to the gooseneck reversing mechanism 1 by means of friction force, and the storage and injection mechanism continuously conveys the coiled tubing 9 to the lower end of a target ground by means of friction force at the position 2; when the continuous tubes 9 in the outermost circle of the tube storage barrel are taken out, the control terminal controls the tube storage sleeve automatic aligning mechanism 6 to drive the storage and guide mechanism 5 to move a certain distance to the radial inner side, at the moment, the continuous tubes 9 in the transition barrel are taken out, when the continuous tubes 9 in the transition barrel are taken out, the control terminal controls the tube storage sleeve automatic aligning mechanism 6 to drive the storage and guide mechanism 5 to move a certain distance again to the radial inner side, the actions are continuously repeated until the continuous tubes 9 with the required length are taken out, and the work of storing and injecting the continuous tubes 9 into the sleeve type large-capacity tube storage mechanism 8 is opposite to the work process.
Claims (6)
1. A continuous pipe large capacity storage and transportation device is characterized in that: the device comprises a gooseneck reversing mechanism (1), a storage and injection mechanism (2), a rotary supporting mechanism (3), an auxiliary clamping, lifting and lowering mechanism (4), a storage and guide mechanism (5), a storage pipe sleeve automatic alignment mechanism (6), a traction electric control trolley (7), a sleeve type high-capacity storage pipe mechanism (8), a continuous pipe (9) and a hoisting electric hoist (10);
the gooseneck reversing mechanism (1) comprises a coiled tubing centralizing sleeve (101), a body (102), two side force sensors (103), a support shaft (105), a support sleeve (106), front and rear force sensors (107), oilless bearings (1011), two side force sensor fixing plates (1012) and centralizing guide components, wherein the coiled tubing centralizing sleeve (101) is arranged along a semicircular arc of the body (102), the number of the coiled tubing centralizing sleeves (101) is more than or equal to 3, the radial length of the coiled tubing centralizing sleeve (101) is gradually increased from the inner end to the outer end, and the body (102) is provided with at least 5 centralizing guide components;
the centralizing guide assembly comprises a centralizing guide block (104), a centralizing guide block bearing limit cover (108), a centralizing guide block shaft (109) and a centralizing guide block bearing (1010), wherein the centralizing guide block shaft (109) is rotatably connected with the centralizing guide block bearing limit cover (108) arranged on the body (102) through the centralizing guide block bearing (1010), the centralizing guide block (104) is fixedly connected to the outer side of the centralizing guide block shaft (109), and arc-shaped grooves matched with the arc surface of the continuous pipe (9) are formed in four surfaces of the centralizing guide block (104); the continuous pipe centralizing sleeves (101) distributed at the inner end of the body (102) are coaxial with the continuous pipe (9) section clamped between the two groups of storage and injection semi-open chain type clamping block groups (208) of the storage and injection mechanism (2);
the supporting shaft (105) is connected to the body (102), two ends of the supporting shaft (105) are rotatably connected with the supporting sleeve (106) through oilless bearings (1011), the upper surface and the lower surface of the two side force sensors (103) are fixedly connected with the supporting sleeve (106) and the two side force sensor fixing plates (1012) respectively, and the body (102) can rotate by 0- +/-5 degrees through the supporting shaft (105);
the upper surface of the front and rear force sensors (107) are respectively fixedly connected with the front and rear parts of the body (102);
the storage and injection mechanism (2) comprises a first storage and injection assembly and a second storage and injection assembly, and the first storage and injection assembly and the second storage and injection assembly are oppositely arranged and used for clamping the continuous pipe (9) to enable the continuous pipe to axially move; the second storage and injection assembly has the same structure as the first storage and injection assembly;
the first storage and injection assembly comprises a clamping motor support (201), a clamping electric linear push rod support seat (202), a clamping force sensor (203), a clamping electric linear push rod (204), a storage and injection power support frame (205), a storage and injection power motor (206), a storage and injection driving sprocket (207), a storage and injection semi-open chain type clamping block group (208), a clamping electric linear push rod connection seat (209), a storage and injection power support frame limiting sliding bearing (2010), a storage and injection power support frame pressure-bearing sliding bearing (2011), a storage and injection driven sprocket (2012), a force adjusting spring group (2013), a storage and injection semi-open chain type clamping block slideway (2014) and a rotary support mechanism interface (2015);
the bottom ends of two clamping force sensors (203) are fixedly connected with a clamping motor support (201) respectively, the top ends of the clamping force sensors (203) are fixedly connected with a clamping electric linear push rod supporting seat (202), the clamping electric linear push rod supporting seat (202) is connected with a main body pin shaft of a clamping electric linear push rod (204), the extending end of the clamping electric linear push rod (204) is fixedly connected with a clamping electric linear push rod connecting seat (209), and a storage and injection power supporting frame (205) is fixedly connected with the clamping electric linear push rod connecting seat (209);
the main body of the storage and injection power motor (206) is fixedly connected with a storage and injection force sensor (2016) and fixed on a storage and injection power support frame (205), the output shaft of the storage and injection power motor (206) is coaxially and fixedly connected with a storage and injection driving sprocket (207), a storage and injection driven sprocket (2012) is rotatably connected with the storage and injection power support frame (205) through a rotating shaft, a storage and injection semi-open chain type clamping block group (208) is sleeved outside the storage and injection driving sprocket (207) and the storage and injection driven sprocket (2012), a storage and injection power support frame limiting sliding bearing (2010) and a storage and injection power support frame pressure-bearing sliding bearing (2011) are arranged on two sides of the storage and injection power support frame (205), two sides of a force adjusting spring group (2013) are respectively fixedly connected with the storage and injection power support frame (205) and a storage and injection semi-open chain type clamping block slide way (2014), and a roller of the storage and injection semi-open chain type clamping block group (208) is slidably connected in the storage and injection semi-open chain type clamping block slide way (2014);
the rotary supporting mechanism (3) comprises a fixed seat (301), a rotary bearing (302), a rotary bottom plate (303), a main body bracket (304), a gooseneck reversing mechanism interface (308), a storage and injection mechanism interface (3010), an auxiliary clamping and lifting mechanism upper interface (3011), an auxiliary clamping and lifting mechanism upper and lower slide way (3012), a storage tube sleeve automatic alignment mechanism lower interface (3013), a sleeve type large-capacity storage tube mechanism interface (3014), a storage and injection mechanism clamping slide way (3015), a main body bracket door-shaped opening top beam (3016), a door-shaped opening (3017) and a lifting electric hoist interface (3018),
the rotary bottom plate (303) is rotatably connected with the fixing seat (301) through a rotary bearing (302), the rotary bottom plate (303) is fixedly connected with the bottom ends of four upright posts of the main body support (304), the main body support (304) is respectively fixedly connected with an upper and lower slide way (3012) of the auxiliary clamping lifting mechanism, a clamping slide way (3015) of the storage and injection mechanism and a door-shaped opening top beam (3016) of the main body support, and the limiting slide bearing (2010) of the storage and injection power support frame and the pressure-bearing slide bearing (2011) of the storage and injection power support frame are in rolling connection with the clamping slide way (3015) of the storage and injection mechanism;
the gooseneck reversing mechanism interface (308) on the main body support (304) is fixedly connected with the force sensor fixing plates (1012) at the two sides of the gooseneck reversing mechanism, the lower surfaces of the two front and rear force sensors (107) of the gooseneck reversing mechanism are in variable clearance fit with the gooseneck reversing mechanism interface (308), the storage and injection mechanism interface (3010) on the main body support (304) is fixedly connected with the rotary supporting mechanism interface (2015) on the storage and injection mechanism (2), the main body support (304) is also provided with an upper interface (3011) of an auxiliary clamping lifting mechanism, a lower interface (3013) of a storage pipe sleeve automatic alignment mechanism and a sleeve type high-capacity storage pipe mechanism interface (3014);
the auxiliary clamping lifting mechanism (4) comprises a clamping mechanism (401), a clamping lifting mechanism (402), a lifting screw (403), a synchronous transmission mechanism (404) and a lifting motor (405);
the clamping mechanism (401) comprises a first clamping mechanism assembly, a second clamping mechanism assembly, a fixing plate (40101) and clamping half-plywood guide slideways (40105), the two ends of the fixing plate (40101) are fixed on the rotary base plate (303), the first clamping mechanism assembly and the second clamping mechanism assembly are symmetrically arranged at the two ends of the fixing plate (40101), and the clamping half-plywood guide slideways (40105) are distributed on two ridge beams in the middle of the fixing plate (40101); the second clamping mechanism component has the same structure as the first clamping mechanism component;
the first clamping mechanism component comprises a clamping force sensor (40102), a clamping electric linear push rod (40103), a clamping half plywood (40104), a clamping electric linear push rod supporting seat (40106) and a clamping contact block (40107);
the clamp force sensor (40102) head end is fixedly connected with a rib plate at the end part of a fixed plate (40101), the tail end of the clamp force sensor (40102) is fixedly connected with a clamp electric linear push rod supporting seat (40106), a base of the clamp electric linear push rod (40103) is in pin connection with the clamp electric linear push rod supporting seat (40106), the movable end of the clamp electric linear push rod (40103) is fixedly connected with a clamp half-plywood (40104), two sides of the clamp half-plywood (40104) are in rolling connection with a clamp half-plywood guide slideway (40105), and a clamp contact block (40107) is fixedly connected with a clamp contact block (40107) through a matching hole in the clamp half-plywood (40104);
the clamping lifting mechanism (402) comprises a first clamping lifting mechanism component, a second clamping lifting mechanism component, a main frame (40201), a lifting clamping half-plywood guide slideway (40205), a lifting screw lower end rotary fixing (40208) and a clamping lifting mechanism walking bearing (40209); the main frame (40201) is in rolling connection with the upper and lower slideways (3012) of the auxiliary clamping and lifting mechanism through eight groups of walking bearings (40209) of the clamping and lifting mechanism distributed on the periphery of the main frame (40201), and the lifting and clamping half plywood guide slideways (40205) are fixed on two ridge beams in the middle of the main frame (40201); the lower ends of the four lifting screw rods are fixedly connected with four corners of a main frame (40201) in a rotating mode (40208), and a first clamping lifting mechanism assembly and a second clamping lifting mechanism assembly are symmetrically distributed at two ends of the main frame (40201);
the first clamping and lifting mechanism assembly comprises a lifting and lifting clamping force sensor (40202), a lifting and clamping electric linear push rod (40203), a lifting and clamping half plywood (40204), a straight lifting and clamping electric linear push rod supporting seat (40206) and a lifting and clamping contact block (40207), the head end of the lifting and clamping force sensor (40202) is fixedly connected with the end of the main frame (40201), the tail end of the lifting and clamping force sensor (40202) is fixedly connected with the straight lifting and clamping electric linear push rod supporting seat (40206), the base of the lifting and clamping electric linear push rod (40203) is in pin connection with the straight lifting and clamping electric linear push rod supporting seat (40206), the movable end of the lifting and clamping electric linear push rod (40203) is fixedly connected with the lifting and clamping half plywood (40204), the two sides of the lifting and clamping half plywood (40204) are in rolling connection with a lifting and clamping half plywood guide slideway (40205) through rollers, the lifting and clamping contact block (40207) is in clamping with the lifting and clamping through lifting and clamping contact block (40207) matching holes distributed on the semi-arc surface of the lifting and clamping half plywood (40204) The half plywood (40204) is fixedly connected;
the bottom ends of the four lifting screw rods (403) are in limited rotary connection with the lower end of a lifting screw rod of the clamping lifting mechanism (402) in a fixed rotating mode (40208), a lifting motor (405) is meshed with the four lifting screw rods (403) through four synchronous transmission mechanisms (404), and the lifting motor (405) and the four synchronous transmission mechanisms (404) are connected with an upper interface (3011) of the auxiliary clamping lifting mechanism;
the storing and guiding mechanism (5) comprises a first storing and guiding mechanism assembly, a second storing and guiding mechanism assembly, a guiding mechanism fixing seat (501), a guiding mechanism support (502) and a guiding power motor (508), wherein the guiding mechanism fixing seat (501) is fixedly connected with a storing and guiding mechanism interface (605), the upper end of the guiding mechanism fixing seat (501) is fixedly connected with the guiding mechanism support (502), the first storing and guiding mechanism assembly and the second storing and guiding mechanism assembly are symmetrically arranged in the guiding mechanism support (502), the guiding power motor (508) is arranged on the guiding mechanism support (502), and a rotor of the guiding power motor (508) is fixedly connected with a driving shaft of the first storing and guiding mechanism assembly;
the first storage and guide mechanism component comprises a meshing gear (503), a guide semi-open chain type clamping block group (504), a guide clamping support (506), a guide chain tensioning mechanism (507), a guide semi-open chain type clamping block slideway (509), a guide driving chain wheel (510), a guide driven chain wheel (511) and a guide chain tensioning bolt (5012),
the head and the tail ends of the driving shaft are rotationally connected with a guide mechanism bracket (502), and the driving shaft is fixedly connected with a meshing gear (503) and a guide driving chain wheel (510);
the head end and the tail end of a driven shaft are respectively in rotary connection with a guide chain tensioning mechanism (507), a guide driven chain wheel (511) is fixedly connected onto the driven shaft, a guide semi-open chain type clamping block group (504) is meshed to the outer sides of the guide driving chain wheel (510) and the guide driven chain wheel (511), the guide chain tensioning mechanism (507) is in sliding limit fit with a guide mechanism support (502), a guide chain tensioning bolt (5012) is in threaded fit connection with the guide mechanism support (502), and the guide chain tensioning bolt (5012) is abutted to the guide chain tensioning mechanism (507); the inner side of the guide semi-open chain type clamping block group (504) is connected with a guide semi-open chain type clamping block slideway (509) in a sliding way, and the fixed surface of the guide semi-open chain type clamping block slideway (509) is fixedly connected with a guide clamping support (506);
the number of the clamping force adjusting screws (505) is 2N, N is more than or equal to 1, and the clamping force adjusting screws (505) penetrate through the guide clamping support (506) of the first storage guide mechanism assembly and then are in threaded connection with the guide clamping support (506) of the second storage guide mechanism assembly;
the automatic aligning mechanism (6) for the storage tube sleeve comprises an aligning power motor support (601), an aligning synchronous transmission mechanism (602), an aligning power motor (603), an aligning beam support (604), a storage and guide mechanism interface (605), an aligning support (606), an aligning proximity sensor (607), an aligning proximity limiting mechanism (608), an aligning walking lead screw (609), an aligning walking lead screw reinforcing base (6010), a rotary support mechanism interface (6011), an aligning beam (6012), an aligning walking slideway (6013), an aligning support pressure-bearing sliding bearing (6014) and an aligning support limiting sliding bearing (6015);
an alignment power motor (603) is fixedly connected with an alignment power motor support (601), the alignment power motor support (601) is fixedly connected with an alignment beam (6012), an alignment synchronous transmission mechanism (602) is arranged on the alignment power motor support (601) and meshed with the alignment power motor (603), an alignment beam support (604) is in sliding fit with the alignment beam (6012), a storage and guide mechanism interface (605) is fixedly connected with a guide mechanism fixing seat (501), a bottom beam of the alignment support (606) is respectively provided with 2N alignment support sliding bearing (6014) and 2N alignment support limiting sliding bearings (6015) along the direction of the alignment beam (6012), N2 is more than or equal to N, an alignment approach sensor (607) is fixedly connected to two sides of the alignment support (606), 4 alignment approach limiting mechanisms (608) are respectively fixed at set positions on the alignment beam (6012), the two aligning traveling screw rods (609) are arranged, the head end and the tail end of each aligning traveling screw rod (609) are respectively connected with an aligning synchronous transmission mechanism (602) and an aligning traveling screw rod reinforcing seat (6010) and matched with screws between the aligning supports (606), and the aligning traveling screw rod reinforcing seats (6010) are fixed on a cross beam between the aligning beams (6012);
a rotary supporting mechanism interface (6011) arranged on the alignment beam (6012) is connected with a lower interface (3013) of the automatic aligning mechanism of the storage pipe sleeve, and an aligning walking slide way (6013) arranged on the alignment beam (6012) is in rolling fit with an aligning support pressure-bearing slide bearing (6014) and an aligning support limiting slide bearing (6015);
the traction electric control trolley (7) comprises a trolley base (701), a trolley support frame (702), a generator (703), a trolley walking power motor (704), an upper connector (705) of a pipe storage sleeve automatic alignment mechanism, an electric cabinet (706), a trolley walking chain wheel (707), a trolley outer walking wheel (708), a trolley outer limiting wheel (709), a trolley inner walking wheel (7010), a trolley inner limiting wheel (7011), a trolley walking power motor adjusting part (7012) and a trolley walking power motor adjusting bolt (7013),
the automatic pipe storage sleeve aligning device is characterized in that a trolley outer walking wheel (708), a trolley outer limiting wheel (709), a trolley inner walking wheel (7010) and a trolley inner limiting wheel (7011) are arranged on the bottom surface of a trolley base (701), a trolley support frame (702), a generator (703) and an electric cabinet (706) are arranged at the upper end of the trolley base (701), a trolley walking power motor adjusting part (7012) is connected to the trolley base (701) in a sliding mode and fastened through a trolley walking power motor adjusting bolt (7013), an upper connector (705) of an automatic pipe storage sleeve aligning mechanism is arranged on the trolley support frame (702), and the upper connector (705) of the automatic pipe storage sleeve aligning mechanism is fixedly connected with an aligning beam (6012);
the base of the trolley walking power motor (704) is fixedly connected with a trolley walking power motor adjusting part (7012), a rotor of the trolley walking power motor (704) is coaxially and fixedly connected with a trolley walking chain wheel (707), N small trolley external walking wheels (708) roll on a traction electric control trolley external guide rail (801), N is more than or equal to 2, N small trolley external limiting wheels (709) roll on the outer side wall of the traction electric control trolley external guide rail (801) to walk, N is more than or equal to 2, N small trolley internal walking wheels (7010) roll on a traction electric control trolley internal guide rail (8013) to walk, and N is more than or equal to 2; n trolley inner limiting wheels (7011) roll on the inner side wall of a traction electric control trolley inner guide rail (8013), and N is more than or equal to 2;
the sleeve type large-capacity pipe storage mechanism (8) comprises an outer guide rail (801) of the traction electric control trolley, radial reinforcing ribs (802), circumferential reinforcing ribs (803), a pipe storage cylinder, a transition cylinder, a continuous pipe fixing mechanism (809), a radial reinforcing rib fixing plate (8010), a guide rail fixing piece (8011), a trolley walking chain (8012) and an inner guide rail (8013) of the traction electric control trolley;
the large-capacity pipe storage mechanism is characterized in that a plurality of radial reinforcing ribs (802) are fixedly connected with a sleeve-type large-capacity pipe storage mechanism interface (3014) through radial reinforcing rib fixing plates (8010), the number of the radial reinforcing ribs (802) is at least 3, an outer guide rail (801) of the traction electric control trolley and an inner guide rail (8013) of the traction electric control trolley are two concentric rings, the outer guide rail (801) of the traction electric control trolley and the inner guide rail (8013) of the traction electric control trolley are fixedly connected with the radial reinforcing ribs (802) through guide rail fixing parts (8011), circumferential reinforcing ribs (803) are arranged between every two adjacent radial reinforcing ribs (802), at least N groups of pipe storage cylinders are annularly distributed on the radial reinforcing ribs (802), and N is more than or equal to 2; the first group to the (N-1) th groups of the pipe storage barrels are provided with pipe storage barrel continuous pipe outlets, the first group of pipe storage barrels at the innermost circle are also provided with pipe storage barrel continuous pipe inlets, a transition barrel is arranged between the two adjacent groups of pipe storage barrels, the transition barrel is provided with a transition barrel continuous pipe outlet, and a continuous pipe fixing mechanism (809) for fixing the continuous pipe inlet section is arranged at the tail end of the pipe storage barrel continuous pipe inlet;
the continuous pipe fixing mechanism (809) comprises a pin (80901), a base (80902), a pin shaft (80903), a lower continuous pipe clamping block (80904) and an upper continuous pipe clamping block (80905), the base (80902) is fixed on the radial reinforcing ribs (802), the pin shaft (80903) rotates in the base (80902) in a limiting mode through the pin (80901), the upper end of the pin shaft (80903) is hinged with the lower continuous pipe clamping block (80904), the upper end of the lower continuous pipe clamping block (80904) is connected with the upper continuous pipe clamping block (80905) capable of clamping the fixed end of the continuous pipe through bolts, and a trolley walking chain (8012) is fixedly connected with the outer side face of the inner guide rail (8013) of the traction electric control trolley and forms a closed ring; the trolley walking chain wheel (707) is meshed with the trolley walking chain (8012), and a fixed end of the continuous pipe can be clamped between the continuous pipe lower clamping block (80904) and the continuous pipe upper clamping block (80905), and the continuous pipe lower clamping block and the continuous pipe upper clamping block can rotate in the horizontal direction and rotate at a certain angle with the horizontal plane;
the hoisting electric hoist (10) is connected with the hoisting electric hoist interface (3018).
2. A continuous tube large capacity storage and transportation apparatus as claimed in claim 1, wherein: the storage tube barrel is a storage tube inner barrel (804), a storage tube second barrel (806) and a storage tube third barrel (808), and the transition barrel is a transition inner barrel (805) and a transition second barrel (807);
the storage tube inner cylinder (804), the transition inner cylinder (805), the storage tube second cylinder (806), the transition second cylinder (807) and the storage tube third cylinder (808) are concentrically distributed along the radial direction of the radial reinforcing rib (802), the storage tube inner cylinder (804) is provided with an inner cylinder continuous tube outlet (80401) and an inner cylinder continuous tube inlet (80402), the transition inner cylinder (805) is provided with a transition inner cylinder continuous tube outlet (80501), the storage tube second cylinder (806) is provided with a storage tube second cylinder continuous tube outlet (80601), the transition second cylinder (807) is provided with a transition second cylinder continuous tube outlet, the tail end of the inner cylinder continuous tube inlet (80402) is provided with a continuous tube fixing mechanism (809) for fixing the inlet section of the continuous tube, the moving end of the connecting tube is accumulated right above the continuous tube fixing mechanism (809) after being stored into the storage tube inner cylinder (804) for one circle, and the moving end of the continuous tube is coiled and spirally ascended in the storage tube inner cylinder (804) layer by layer until the accumulated height is the same as that of the inner cylinder continuous tube outlet (80401), the moving end of the connecting pipe is to be led out from an inner cylinder continuous pipe outlet (80401) to enter a transition inner cylinder (805), to be led in from the upper edge of the transition inner cylinder (805), to gradually contact with the bottom surface of the transition inner cylinder (805) after entering the transition inner cylinder (805) for half a turn to three quarters of a turn, the moving end of the continuous pipe reaches a transition inner cylinder continuous pipe outlet (80501) in the transition inner cylinder (805), the bottom end of the transition inner cylinder continuous pipe outlet (80501) is as high as the bottom surface of the transition inner cylinder (805), the moving end of the continuous pipe naturally enters the bottom surface of a second storage pipe (806) from the transition inner cylinder continuous pipe outlet (80501) to start first-layer storage, the moving end of the connecting pipe spirally rises layer by layer in the second storage pipe (806) until the accumulated height is as high as the continuous pipe outlet (80601) of the second storage pipe, and the moving end of the connecting pipe naturally transits to enter the second storage pipe (807) from the continuous pipe outlet (80601) of the second storage pipe, the continuous pipe enters from the upper edge of a transition second cylinder (807), enters the transition second cylinder (807) from a half circle to a three-quarter circle, and then the moving end of the continuous pipe gradually contacts with the bottom surface of the transition second cylinder (807), reaches the outlet of the transition second cylinder continuous pipe in the transition second cylinder (807), the bottom end of the outlet of the transition second cylinder continuous pipe is as high as the bottom surface of the transition second cylinder (807), and naturally enters the bottom surface of a storage pipe third cylinder (808) from the outlet of the transition second cylinder continuous pipe, and the spiral ascending of the layer-by-layer coil is realized after the first layer is stored.
3. A continuous tube large capacity storage and transportation apparatus as claimed in claim 1, wherein: the storage and injection semi-open chain type clamping block group (208) and the guide semi-open chain type clamping block group (504) are both of closed loop structures consisting of a plurality of semi-open chain type clamping block units (20801).
4. A continuous tube large capacity storage and transportation apparatus as claimed in claim 3, wherein: the arc diameter of the arc straight surface (2080101) arranged on the semi-open chain type clamping block unit (20801) is 1.01 to 1.2 times of the outer diameter of the continuous pipe (9).
5. A continuous tube large capacity storage and transportation apparatus as claimed in claim 1, wherein: the device is characterized by further comprising a climbing cage (305), a second-layer platform (306) and a top platform (307), wherein the climbing cage (305), the second-layer platform (306) and the top platform (307) are fixedly connected with the main body bracket (304).
6. A continuous pipe high capacity storage and transportation apparatus as claimed in claim 1, wherein: the support structure is characterized by further comprising a rotary support mechanism opening reinforcing rod (309), wherein the rotary support mechanism opening reinforcing rod (309) is detachably and fixedly connected with the main body support (304).
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CN202220544143.9U CN217327242U (en) | 2022-03-14 | 2022-03-14 | Continuous pipe large capacity storage and transportation device |
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CN202220544143.9U CN217327242U (en) | 2022-03-14 | 2022-03-14 | Continuous pipe large capacity storage and transportation device |
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CN202220544143.9U Active CN217327242U (en) | 2022-03-14 | 2022-03-14 | Continuous pipe large capacity storage and transportation device |
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