CN217324597U

CN217324597U - Impregnator

Info

Publication number: CN217324597U
Application number: CN202221138609.1U
Authority: CN
Inventors: 龚国勇; 尤嘉琪
Original assignee: Zhejiang Baiao New Material Co ltd
Current assignee: Zhejiang Baiao New Material Co ltd
Priority date: 2022-05-12
Filing date: 2022-05-12
Publication date: 2022-08-30
Anticipated expiration: 2032-05-12

Abstract

The utility model relates to a gumming machine, including gluing pond, support and initial roller, gumming roller and wind-up roll, the axis direction mutual parallel arrangement of initial roller, gumming roller and wind-up roll just all rotates to be connected on the support, there is the polyester cotton rope that does not have the gumming processing around rolling up on the initial roller, the polyester cotton rope on the initial roller is rewound on the wind-up roll after the gumming roller from the gumming roller below, the setting of gluing pond is on the support, offer the holding tank that is used for holding the glue solution on the gluey pond top surface, the bottom of gumming roller is located the holding tank. When the winding roller rotates to wind the polyester cord, the polyester cord can be driven by the winding roller and sequentially passes through the glue dipping rollers, and the bottom end of the glue dipping roller is located in the containing groove, so that the polyester cord passing through the lower portion of the glue dipping rollers can be dipped into glue solution, the glue solution is coated on the polyester cord, and compared with a manual gluing method, the method can save time and labor and can enable the polyester cord to be glued more uniformly.

Description

Impregnator

Technical Field

The application relates to the field of gumming devices, in particular to a gumming machine.

Background

The polyester thread is widely applied to modern agricultural greenhouse engineering, has the characteristics of high strength, difficult fracture, smooth surface, acid and alkali resistance, UV radiation resistance, weather aging resistance and the like, and has long service life; the steel wire has advanced technical level, is leading in the same industry in China, is deeply trusted and loved by the majority of users, and is the best substitute of the steel wire and the steel wire. During the production process of the polyester thread rope, the polyester thread rope needs to be subjected to sizing treatment.

Polyester thread gluing in the related art is to dip glue solution on the polyester thread by a manual hand-held brush.

The above-mentioned related technical solutions have the following drawbacks: the process of manually coating the glue solution on the polyester thread rope wastes time and labor, and the condition of uneven gluing can occur to influence the gluing quality.

SUMMERY OF THE UTILITY MODEL

In order to make the rubberizing of polyester cotton rope more even, this application provides a impregnator.

The application provides a impregnator adopts following technical scheme:

the glue dipping machine comprises a glue pool, a support, an initial roller, a glue dipping roller and a winding roller, wherein the axial directions of the initial roller, the glue dipping roller and the winding roller are mutually parallel and are all rotatably connected to the support, a polyester cord which is not subjected to glue dipping treatment is wound on the initial roller, the polyester cord on the initial roller is wound on the winding roller after passing through the glue dipping roller from the lower part of the glue dipping roller, the glue pool is arranged on the support, a containing groove for containing glue solution is formed in the top surface of the glue pool, and the bottom end of the glue dipping roller is located in the containing groove.

By adopting the technical scheme, when the winding roller rotates to wind the polyester cord, the polyester cord can be driven by the winding roller and sequentially passes through the glue dipping rollers, the bottom end of the glue dipping roller is positioned in the holding tank, the glue solution is poured into the holding tank, so that the top surface of the glue solution is submerged in the glue dipping rollers, the polyester cord passing through the lower part of the glue dipping rollers can be immersed in the glue solution, and the glue solution is coated on the polyester cord.

Preferably, the support is rotatably connected with a plurality of straightening rollers, the axial direction of the straightening rollers is parallel to the axial direction of the starting roller, and the polyester cord on the starting roller sequentially passes through the plurality of straightening rollers, then passes through the glue dipping rollers from the lower part of the glue dipping rollers, and finally is wound on the winding roller.

By adopting the technical scheme, the polyester thread rope is wound by the plurality of straightening rollers, and the straightening rollers can help to straighten the polyester thread rope in the transmission process of the polyester thread rope, so that the polyester thread rope can be better conveyed.

Preferably, the number of the dipping rollers is two, the two dipping rollers are positioned on the same horizontal plane, and the bottom ends of the two dipping rollers are positioned in the accommodating groove.

Through adopting above-mentioned technical scheme, two gumming rollers can prolong the time of polyester cotton rope through the holding tank to the gumming time of extension polyester cotton rope.

Preferably, still include communicating pipe, save case and accuse mucilage binding and put, it sets up in the frame to save the case, it offers the save chamber that is used for preserving the glue solution to save incasement portion, the both ends intercommunication holding tank of communicating pipe and save the chamber, accuse mucilage binding and put and be used for controlling the flow direction of glue solution between save chamber and holding tank.

Through adopting above-mentioned technical scheme, because the glue solution is arranged in the holding tank for a long time to large tracts of land and air contact can make the glue solution go bad and solidify easily, so use accuse mucilage binding device with the leading-in save chamber of glue solution in the holding tank, the save chamber can make the area of contact of minimize glue solution and outside air, thereby reach the purpose of better saving the glue solution.

Preferably, accuse mucilage binding is put including driving piece one and piston, piston sliding connection is preserved the intracavity and will preserve the chamber and separate into first chamber and the second chamber that do not communicate each other, the one end and the first chamber or the second chamber intercommunication of holding tank are kept away from to communicating pipe, a driving piece drive piston slides in preserving the chamber.

Through adopting above-mentioned technical scheme, through a driving piece drive piston removal, can change the volume size of first chamber and second chamber, under atmospheric pressure's effect, can inhale the glue solution in the holding tank and take and preserve the intracavity, perhaps will preserve the glue solution pressure of intracavity to the holding tank in, can realize the glue solution at the holding tank and preserve the removal between the chamber.

Preferably, the first driving part comprises a first motor and a lead screw, the axial direction of the lead screw is parallel to the sliding direction of the piston, the lead screw is rotatably connected in the storage cavity along the axial direction, and the lead screw penetrates through the piston and is in threaded connection with the piston.

Through adopting above-mentioned technical scheme, rotate through first motor and drive lead screw corotation or reversal, can drive the piston and slide along the equidirectional in preserving the intracavity to realize the glue solution at holding tank and preserve the removal between the chamber.

Preferably, a valve for controlling the communication and the sealing of the communication pipe is arranged on the communication pipe.

Through adopting above-mentioned technical scheme, through closing the valve, can realize preserving the complete sealing of chamber, further improve the save effect of preserving the intracavity glue solution.

Preferably, an observation port communicated with the outside is formed in the inner wall of the storage cavity, a transparent observation plate is fixed on the observation port, the observation port is completely sealed by the observation plate, and the observation port is used for observing the glue solution amount in the storage cavity.

By adopting the technical scheme, the observation port can observe the amount of the glue solution in the preservation cavity, so that an operator is helped to judge whether the glue solution is added and how much glue solution is added.

In summary, the present application includes at least one of the following beneficial technical effects:

by arranging the glue tank and the glue dipping roller, the polyester cord passing through the lower part of the glue dipping roller can be dipped into the glue solution of the glue tank, so that the glue solution is coated on the polyester cord, and compared with a manual glue coating method, the glue coating method not only can save time and labor, but also can ensure that the polyester cord is more uniformly coated;

through setting up the save chamber, because the glue solution is arranged in the holding tank for a long time to large tracts of land and air contact can make the glue solution go bad and solidify easily, so use accuse mucilage binding device with the leading-in save chamber of glue solution in the holding tank, the save chamber can make the area of contact of minimize glue solution and outside air, thereby reach the purpose of better saving the glue solution.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

FIG. 2 is a schematic structural diagram of a glue pool and a storage box according to an embodiment of the present application.

Fig. 3 is a cross-sectional view taken along line a-a of fig. 2.

Description of the reference numerals: 1. a support; 11. a start roller; 12. straightening rollers; 13. a glue dipping roller; 14. a guide roller; 15. a wind-up roll; 151. a second motor; 2. a polyester cord; 3. a glue pool; 31. accommodating grooves; 4. a storage box; 41. a storage chamber; 411. a first chamber; 412. a second chamber; 42. a glue control device; 421. a first driving part; 4211. a first motor; 4212. a lead screw; 422. a piston; 43. an observation port; 431. an observation plate; 44. a communicating pipe; 441. and (4) a valve.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses a impregnator.

Referring to fig. 1 and 2, the impregnator of this embodiment includes a glue pool 3 and a support 1, and a start roller 11, a plurality of straightening rollers 12, two impregnation rollers 13, a guide roller 14 and a wind-up roll 15 are connected to the support 1 in turn in a rotating manner, and the axis directions of the start roller 11, the straightening rollers 12, the impregnation rollers 13 and the wind-up roll 15 are parallel to each other and are arranged horizontally.

Referring to fig. 1 and 2, a plurality of straightening rollers 12 are located between an initial roller 11 and a glue dipping roller 13 and above the initial roller 11 and the glue dipping roller 13, the two glue dipping rollers 13 are located on the same horizontal plane, a guide roller 14 is located between the two glue dipping rollers 13 and above the two glue dipping rollers 13, and a wind-up roller 15 is located on one side of the guide roller 14 away from the straightening rollers 12 and above the guide roller 14. A plurality of polyester cords 2 which are not treated by gum dipping are wound on the initial roller 11, and the plurality of polyester cords 2 are uniformly distributed on the initial roller 11 along the axial direction of the initial roller 11. The polyester thread rope 2 on the starting roller 11 sequentially passes through a plurality of straightening rollers 12, passes through two impregnation rollers 13 from the lower part of the impregnation roller 13, passes through a guide roller 14 and is finally wound on a winding roller 15. A second motor 151 is fixed on the frame, and an output shaft of the second motor 151 is coaxially fixed on the winding.

Referring to fig. 1 and 2, the glue pond 3 is fixed on the support 1, a holding tank 31 for holding glue solution is provided on the top surface of the glue pond 3, and the bottom ends of the two glue dipping rollers 13 are located in the holding tank 31.

Referring to fig. 1 and 2, when the second motor 151 drives the winding roller 15 to rotate to wind the polyester cord 2, the polyester cord 2 is driven by the winding roller 15 and sequentially passes through the plurality of straightening rollers 12, the straightening rollers 12 can help straighten the polyester cord 2, so that the polyester cord 2 can be better conveyed, then the polyester cord 2 can be longer in the time when passing through the accommodating groove 31 by passing through the two glue dipping rollers 13 of the two glue dipping rollers 13, so that the glue dipping time of the polyester cord 2 is prolonged, the glue solution is better coated on the polyester cord 2, and the glue application of the polyester cord 2 is more uniform.

Referring to fig. 2 and 3, a storage box 4 is fixed on the frame, the storage box 4 is positioned right below the glue pool 3, and a storage cavity 41 for storing glue solution is arranged in the storage box 4. The storage box 4 is provided with a communication pipe 44, both ends of the communication pipe 44 are respectively communicated with the bottom end of the receiving tank 31 and the top end of the storage chamber 41, and the communication pipe 44 is provided with a valve 441 for controlling the communication and the sealing of the communication pipe 44. The storage box 4 is provided with a glue control device 42, and the glue control device 42 is used for controlling the flowing direction of the glue solution between the storage cavity 41 and the accommodating groove 31.

Referring to fig. 2 and 3, the glue control device 42 includes a first driving element 421 and a piston 422, the piston 422 is slidably connected in the storage cavity 41 along the vertical direction and divides the storage cavity 41 into a first cavity 411 and a second cavity 412 which are not communicated with each other, the first cavity 411 is located right above the second cavity 412, the first cavity 411 at the bottom end of the communicating pipe 44 is communicated, and the first driving element 421 drives the piston 422 to slide in the storage cavity 41.

Referring to fig. 2 and 3, the first driving member 421 includes a first motor 4211 and a lead screw 4212, the lead screw 4212 is rotatably connected in the storage cavity 41 along a vertical direction, and the lead screw 4212 is inserted and screwed on the piston 422. The first motor 4211 rotates to drive the lead screw 4212 to rotate forwards or backwards, so as to drive the piston 422 to slide in the storage cavity 41 along different directions, thereby realizing the movement of the glue solution between the accommodating groove 31 and the storage cavity 41.

Referring to fig. 2 and 3, when the polyester cord 2 is in the process of dipping, the valve 441 is opened, the piston 422 moves upwards to press the glue solution into the accommodating tank 31, so that the dipping roller 13 is immersed in the glue solution, the liquid level of the glue solution in the accommodating tank 31 gradually drops along with the continuous winding of the polyester cord 2, and at this time, the piston 422 continuously moves upwards to supplement the glue solution in the accommodating tank 31. When the polyester cord 2 stops the dipping operation for a long time, the driving piston 422 moves downwards, and when the glue in the holding tank 31 substantially flows into the storage cavity 41, the valve 441 is closed.

Referring to fig. 2 and 3, an observation port 43 communicating with the outside is formed in the inner wall of the storage chamber 41, the observation port 43 is vertically arranged in the length direction, a transparent observation plate 431 is fixed on the observation port 43, the observation plate 431 can be glass or transparent plastic, the observation plate 431 can completely seal the observation port 43, and the observation port 43 is used for observing the glue solution amount in the storage chamber 41. When the piston 422 moves to pass through the observation plate 431, the observation plate 431 does not affect the movement of the piston 422, and the outer wall of the piston 422 is always in contact with the inner wall of the observation plate 431. The observation port 43 can observe the amount of glue in the holding chamber 41, thereby helping the operator to determine whether and how much glue should be added.

The implementation principle of the impregnator in the embodiment of the application is as follows: the valve 441 opens the piston 422 to move upwards, so that the glue solution in the first cavity 411 flows into the accommodating groove 31, the top surface of the glue solution is made to be over the glue dipping roller 13, and the polyester cord 2 passing through the lower part of the glue dipping roller 13 can be dipped into the glue solution, so that the glue solution is coated on the polyester cord 2.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A impregnator is characterized in that: the polyester yarn winding device comprises a rubber pool (3), a support (1), an initial roller (11), a glue dipping roller (13) and a winding roller (15), wherein the axial directions of the initial roller (11), the glue dipping roller (13) and the winding roller (15) are mutually parallel and are all rotatably connected to the support (1), a polyester yarn rope (2) which is not subjected to glue dipping treatment is wound on the initial roller (11), the polyester yarn rope (2) on the initial roller (11) passes through the glue dipping roller (13) from the lower part of the glue dipping roller (13) and then is wound on the winding roller (15), the rubber pool (3) is arranged on the support (1), an accommodating groove (31) for accommodating rubber liquid is formed in the top surface of the rubber pool (3), and the bottom end of the glue dipping roller (13) is located in the accommodating groove (31).

2. The impregnator according to claim 1, characterized in that: the winding device is characterized in that a plurality of straightening rollers (12) are rotatably connected to the support (1), the axial direction of the straightening rollers (12) is parallel to the axial direction of the starting roller (11), and the polyester wire rope (2) on the starting roller (11) sequentially passes through the straightening rollers (12), passes through the glue dipping rollers (13) from the lower part of the glue dipping rollers (13) and then is finally wound on a winding roller (15).

3. The impregnator according to claim 1, characterized in that: the two impregnation rollers (13) are arranged on the same horizontal plane, and the bottom ends of the two impregnation rollers (13) are located in the accommodating groove (31).

4. The impregnator according to claim 1, characterized in that: still include communicating pipe (44), save case (4) and accuse mucilage binding and put (42), save case (4) and set up in the frame, save case (4) inside offer be used for preserving the save chamber (41) of glue solution, the both ends intercommunication holding tank (31) of communicating pipe (44) and save chamber (41), accuse mucilage binding and put (42) are used for controlling the flow direction of glue solution between save chamber (41) and holding tank (31).

5. The impregnator according to claim 4, characterized in that: accuse mucilage binding is put (42) including driving piece (421) and piston (422), piston (422) sliding connection is in preserving chamber (41) and will preserve chamber (41) and separate into first chamber (411) and second chamber (412) that do not communicate each other, the one end and first chamber (411) or second chamber (412) intercommunication of holding tank (31) are kept away from to communicating pipe (44), driving piece (421) drive piston (422) slide in preserving chamber (41).

6. The impregnator according to claim 5, characterized in that: the first driving part (421) comprises a first motor (4211) and a lead screw (4212), the axial direction of the lead screw (4212) is parallel to the sliding direction of the piston (422), the lead screw (4212) is rotatably connected in the preservation cavity (41) along the axial direction, and the lead screw (4212) penetrates through the piston (422) and is in threaded connection.

7. The impregnator according to claim 4, characterized in that: and a valve (441) for controlling the communication and the sealing of the communication pipe (44) is arranged on the communication pipe (44).

8. The impregnator according to claim 4, characterized in that: an observation port (43) communicated with the outside is formed in the inner wall of the storage cavity (41), a transparent observation plate (431) is fixed on the observation port (43), the observation plate (431) completely seals the observation port (43), and the observation port (43) is used for observing the amount of glue in the storage cavity (41).