CN217298293U - Pad dyeing machine for textile printing and dyeing - Google Patents
Pad dyeing machine for textile printing and dyeing Download PDFInfo
- Publication number
- CN217298293U CN217298293U CN202123124694.4U CN202123124694U CN217298293U CN 217298293 U CN217298293 U CN 217298293U CN 202123124694 U CN202123124694 U CN 202123124694U CN 217298293 U CN217298293 U CN 217298293U
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- China
- Prior art keywords
- roller
- dye liquor
- brush roller
- brush
- dyeing
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- Expired - Fee Related
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- 238000004043 dyeing Methods 0.000 title claims abstract description 35
- 238000009980 pad dyeing Methods 0.000 title claims abstract description 17
- 239000004753 textile Substances 0.000 title claims description 15
- 239000000975 dye Substances 0.000 claims abstract description 97
- 239000004744 fabric Substances 0.000 claims abstract description 64
- 238000001125 extrusion Methods 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 14
- 230000001502 supplementing effect Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000005192 partition Methods 0.000 description 7
- 238000005286 illumination Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a pad dyeing machine that fabric printing and dyeing was used, including the dye liquor pond, a machine support, unreel the roller set, first fabric guide roll, first brush roller, the second brush roller, the extrusion roller set, the second fabric guide roll, third fabric guide roll and dye liquor replenishing device, the top at the dye liquor pond is passed through in the frame to the frame, unreel the roller set and set up the front portion in the frame, first fabric guide roll, first brush roller and second brush roller set gradually at the middle part of frame, the rear portion at the frame is set up to the extrusion roller set, second fabric guide roll and third fabric guide roll set up inside the dye liquor pond, and be located the lower part of dye liquor pond, dye liquor replenishing device sets up the front portion in the dye liquor pond. The utility model discloses it is rational in infrastructure, can get rid of the fine hair and the end of a thread on fabric surface, can also weaken the influence of fine hair and end of a thread to the dye liquor, can also the concentration of dyestuff in the automatically regulated dye liquor pond simultaneously.
Description
Technical Field
The utility model relates to a fabric printing and dyeing field especially relates to a pad dyeing machine that fabric printing and dyeing was used.
Background
Pad dyeing refers to a dyeing method in which a fabric pad dyeing machine applies pressure to a roller after dipping the fabric, so that dye liquor penetrates into the fabric and residual liquor is removed, and pad dyeing is realized through the pad dyeing machine.
The existing padding machine generally comprises two rollers, a cloth guide roller and a dye liquor tank, wherein the cloth guide roller is rotatably arranged in the dye liquor tank, the two rollers are rotatably arranged on the dye liquor tank, one of the two rollers is driven by a motor, and the two rollers are used for clamping cloth to realize traction and extrusion. The cloth is first soaked in dye liquor tank for coloring, and then guided by cloth guide roller to move in the dye liquor tank, the liquor is squeezed by roller, the dye liquor is squeezed into the gaps of fabric, and the excess dye liquor is removed to make the dye distributed uniformly on the fabric, and the colored cloth is conveyed to the next procedure.
The technical scheme has the following defects: because the cloth has fluff and thread ends, the cloth can float on the liquid level after being soaked in the dye liquor, the fluff and the thread ends can be taken away together when the cloth is discharged, the fluff and the thread ends can be embedded between fibers of the cloth, when the roller extrudes the cloth, part of the dye liquor can reach the fluff and the thread ends, and the fibers of the cloth at the position covered by the fluff and the thread ends are not completely colored, so that the coloring quality of the cloth is influenced; after the dip-dyed cloth is extruded and dehydrated, the dye is left on the cloth, so that the concentration of the dye liquor in the dye liquor tank is reduced. Therefore, how to provide a pad dyeing machine which can remove fluff and thread ends in advance and can automatically supplement dyes becomes a difficult problem to be solved by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a pad dyeing machine that fabric printing and dyeing was used solves traditional pad dyeing machine and has the place of fine hair and end of a thread occasionally to not colored totally to need the problem of artifical fluid infusion.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to a pad dyeing machine for textile printing and dyeing, which comprises a dyeing bath, a frame, an unreeling roller set, a first cloth guide roller, a first brush roller, a second brush roller, an extrusion roller set, a second cloth guide roller, a third cloth guide roller and a dye liquor supplementing device, wherein the frame is connected above the dyeing bath through screws, the unreeling roller set is arranged at the front part of the frame, the first cloth guide roller, the first brush roller and the second brush roller are sequentially arranged at the middle part of the frame, the extrusion roller set is arranged at the rear part of the frame, the second cloth guide roller and the third cloth guide roller are arranged inside the dyeing bath and are positioned at the lower part of the dyeing bath, the dye liquor supplementing device is arranged at the front part of the dyeing bath, the first brush roller is connected with the second brush roller through a gear set, one end of the first brush roller is connected with a first motor, one end of the unwinding roller set is connected with the second motor, and the extrusion roller set is connected with the third motor.
Further, the dye liquor supplementing device comprises a partition plate, a laser lamp, a photosensitive sensor, a dye box and an electromagnetic valve, wherein the partition plate is arranged in the front of the dye liquor pool, the laser lamp is arranged on the partition plate, the photosensitive sensor is arranged on the pool wall of the dye liquor pool, the laser lamp directly irradiates the photosensitive sensor, the dye box is arranged on the outer wall of the dye liquor pool, the dye box is communicated with the dye liquor pool through a pipeline, the electromagnetic valve is arranged on the pipeline, and the laser lamp, the photosensitive sensor and the electromagnetic valve are electrically connected with a PLC (programmable logic controller).
Further, the bottom of the dyeing box is not lower than the liquid level height of the dyeing liquid pool.
Furthermore, the side surfaces of the first brush roller and the second brush roller are respectively provided with a brush cleaning plate, the brush cleaning plates are U-shaped, one side of each brush cleaning plate, which is in contact with the first brush roller or the second brush roller, is comb-shaped, and the brush cleaning plates are connected to the rack through screws.
Furthermore, the highest point of the first brush roller is not lower than the highest point of the first cloth guide roller, and the lowest point of the second brush roller is not higher than the highest point of the first brush roller.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model discloses pad dyeing machine for textile printing and dyeing, including dye liquor pond, frame, unreel the roller set, first fabric guide roll, first brush roller, second brush roller, extrusion roller set, second fabric guide roll, third fabric guide roll and dye liquor replenishing device, through setting up first brush roller and second brush roller before extrusion roller set, prevent the fine hair and the end of a thread that have on the textile, influence the textile pad dyeing effect; the brush cleaning plates are arranged on the side surfaces of the first brush roller and the second brush roller, so that fluff and thread ends on the first brush roller and the second brush roller can be cleaned, the first brush roller and the second brush roller are kept clean, the fluff and the thread ends can be collected at the same time, and the fluff and the thread ends are prevented from falling into dye liquor; the dye liquor replenishing device is arranged on the dye liquor pool, so that the dye in the dye liquor pool can be automatically replenished in time, and the phenomena of untimely dye addition and excessive dye addition are effectively avoided; the dyestuff adds the response and adopts laser lamp and photosensitive sensor cooperation, can avoid the influence that dye liquor liquid level change and dye liquor flow brought. The utility model discloses it is rational in infrastructure, can get rid of the fine hair and the end of a thread on fabric surface, can also weaken the influence of fine hair and end of a thread to the dye liquor, can also the concentration of dyestuff in the automatically regulated dye liquor pond simultaneously.
Drawings
The present invention will be further explained with reference to the accompanying drawings.
FIG. 1 is a cross-sectional view of a pad dyeing machine for textile printing and dyeing according to the present invention;
FIG. 2 is a schematic axial view of the present invention;
description of reference numerals: 1. a dyeing liquid pool; 2. a frame; 3. unwinding roller set; 4. a first cloth guide roller; 5. a first brush roller; 6. a second brush roller; 7. an extrusion roller set; 8. a second cloth guide roller; 9. a third cloth guide roller; 10. A dye liquor replenishing device; 1001. a partition plate; 1002. a laser light; 1003. a photosensitive sensor; 1004. a dye box; 1005. an electromagnetic valve.
Detailed Description
As shown in fig. 1-2, a pad dyeing machine for textile printing and dyeing comprises a dyeing bath 1, a frame 2, an unreeling roller group 3, a first cloth guide roller 4, a first brush roller 5, a second brush roller 6, a squeezing roller group 7, a second cloth guide roller 8, a third cloth guide roller 9 and a dye liquor supplementing device 10, wherein the frame 2 is connected above the dyeing bath 1 through screws, the unreeling roller group 3 is arranged at the front part of the frame 2, the first cloth guide roller 4, the first brush roller 5 and the second brush roller 6 are sequentially arranged at the middle part of the frame 2, the squeezing roller group 7 is arranged at the rear part of the frame 2, the second cloth guide roller 8 and the third cloth guide roller 9 are arranged inside the dyeing bath 1 and are positioned at the lower part of the dyeing bath 1, the dye liquor supplementing device 10 is arranged at the front part of the dyeing bath 1, the first brush roller 5 and the second brush roller 6 are connected through a gear group, one end of the first brush roller 5 is connected with a first motor, one end of the unreeling roller set 3 is connected with a second motor, and the extrusion roller set 7 is connected with a third motor.
The dye liquor supplementing device 10 comprises a partition 1001, a laser lamp 1002, a photosensitive sensor 1003, a dye box 1004 and an electromagnetic valve 1005, wherein the partition 1001 is arranged at the front part of the dye liquor pool 1, the laser lamp 1002 is arranged on the partition 1001, the photosensitive sensor 1003 is arranged on the pool wall of the dye liquor pool 1, the laser lamp 1002 directly irradiates the photosensitive sensor 1003, the dye box 1004 is arranged on the outer wall of the dye liquor pool 1, the dye box 1004 is communicated with the dye liquor pool 1 through a pipeline, the electromagnetic valve 1005 is arranged on the pipeline, and the laser lamp, the photosensitive sensor and the electromagnetic valve are electrically connected with a PLC (programmable logic controller). When the dye density in the dye liquor pool 1 is reduced, the laser lamp 1002 irradiates the photosensitive sensor 1003 for illumination enhancement, the photosensitive sensor 1003 converts illumination change into an electric signal to be transmitted to the PLC, the PLC controls the electromagnetic valve 1005 to be opened, and the dye in the dye box 1004 enters the dye liquor pool 1.
The bottom of the dye box 1004 is not lower than the liquid level of the dye liquor pool 1. When the dye box 1004 is communicated with the dye liquor pool 1, the dye liquor diluted in the dye liquor pool 1 is prevented from entering the dye box 1004, so that the dye in the dye box 1004 is polluted.
The side surfaces of the first brush roller 5 and the second brush roller 6 are respectively provided with a brush cleaning plate 11, the brush cleaning plates 11 are U-shaped, one side of each brush cleaning plate 11, which is in contact with the first brush roller 5 or the second brush roller 6, is comb-shaped, and the brush cleaning plates 11 are connected to the frame 2 through screws. The fluff and lint left on the bristles of the first brush roller 5 and the second brush roller 6 are cleaned by the vertical teeth of the brush cleaning plate 11.
The highest point of the first brush roller 5 is not lower than the highest point of the first cloth guide roller 4, and the lowest point of the second brush roller 6 is not higher than the highest point of the first brush roller 5. The textiles are more closely attached to the first brush roller 5 and the second brush roller 6.
The action process of the utility model is as follows:
firstly, the textile fabrics sequentially pass through the lower parts of the unreeling roller group 3, the second cloth guide roller 8 and the third cloth guide roller 9, bypass the third cloth guide roller 9, then bypass the first cloth guide roller 4, sequentially pass through the upper part of the first brush roller 5 and the lower part of the second brush roller 6, and finally pass out of the squeezing roller group 7. When the padding machine works, power switches of the first motor, the second motor and the third motor are turned on, and padding work is started.
When the density of the dye in the dye liquor pool 1 is reduced, the transmittance of the dye liquor is reduced, the laser lamp 1002 irradiates the photosensitive sensor 1003 for illumination enhancement, the photosensitive sensor 1003 converts illumination change into an electric signal to be transmitted to the PLC, the PLC controls the electromagnetic valve 1005 to be opened, and the dye in the dye box 1004 enters the dye liquor pool 1. As the dye enters the dyeing liquid pool 1, the transmittance of the dyeing liquid pool 1 is increased, the illumination of the laser lamp 1002 irradiating the photosensitive sensor 1003 is reduced until the concentration of the dye in the dyeing liquid pool 1 returns to a normal level, the illumination of the laser lamp 1002 irradiating the photosensitive sensor 1003 reaches an initial value, and the PLC controller controls the electromagnetic valve 1005 to be closed.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (5)
1. A pad dyeing machine for textile printing and dyeing is characterized in that: comprises a dye liquor pool (1), a frame (2), an unreeling roller set (3), a first cloth guide roller (4), a first brush roller (5), a second brush roller (6), an extrusion roller set (7), a second cloth guide roller (8), a third cloth guide roller (9) and a dye liquor supplementing device (10), wherein the frame (2) is connected above the dye liquor pool (1) through screws, the unreeling roller set (3) is arranged at the front part of the frame (2), the first cloth guide roller (4), the first brush roller (5) and the second brush roller (6) are sequentially arranged at the middle part of the frame (2), the extrusion roller set (7) is arranged at the rear part of the frame (2), the second cloth guide roller (8) and the third cloth guide roller (9) are arranged inside the dye liquor pool (1) and are positioned at the lower part of the dye liquor pool (1), and the dye liquor supplementing device (10) is arranged at the front part of the dye liquor pool (1), the first brush roller (5) is connected with the second brush roller (6) through a gear set, one end of the first brush roller (5) is connected with a first motor, one end of the unreeling roller set (3) is connected with a second motor, and the extruding roller set (7) is connected with a third motor.
2. The padding machine for textile printing and dyeing according to claim 1, characterized in that: dye liquor supplementing device (10) includes baffle (1001), laser lamp (1002), photosensitive sensor (1003), dyestuff case (1004) and solenoid valve (1005), baffle (1001) sets up the front portion of dyeing liquid pond (1), laser lamp (1002) set up on baffle (1001), photosensitive sensor (1003) set up on the pool wall of dyeing liquid pond (1), just laser lamp (1002) direct irradiation photosensitive sensor (1003), dyestuff case (1004) set up on the outer wall of dyeing liquid pond (1), just dyestuff case (1004) pass through the pipeline with dyeing liquid pond (1) intercommunication, be equipped with on the pipeline solenoid valve (1005), laser lamp (1002), photosensitive sensor (1003) with solenoid valve (1005) are connected with the PLC controller electricity.
3. The padding machine for textile printing according to claim 2, characterized in that: the bottom of the dye box (1004) is not lower than the liquid level of the dye liquor pool (1).
4. The padding machine for textile printing and dyeing according to claim 1, characterized in that: the side surfaces of the first brush roller (5) and the second brush roller (6) are respectively provided with a brush cleaning plate (11), the brush cleaning plate (11) is U-shaped, the brush cleaning plate (11) is in contact with one side of the first brush roller (5) or the second brush roller (6) and is comb-shaped, and the brush cleaning plate (11) is connected to the rack (2) through screws.
5. The padding machine for textile printing and dyeing according to claim 1, characterized in that: the highest point of the first brush roller (5) is not lower than the highest point of the first cloth guide roller (4), and the lowest point of the second brush roller (6) is not higher than the highest point of the first brush roller (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123124694.4U CN217298293U (en) | 2021-12-13 | 2021-12-13 | Pad dyeing machine for textile printing and dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123124694.4U CN217298293U (en) | 2021-12-13 | 2021-12-13 | Pad dyeing machine for textile printing and dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217298293U true CN217298293U (en) | 2022-08-26 |
Family
ID=82921161
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123124694.4U Expired - Fee Related CN217298293U (en) | 2021-12-13 | 2021-12-13 | Pad dyeing machine for textile printing and dyeing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217298293U (en) |
-
2021
- 2021-12-13 CN CN202123124694.4U patent/CN217298293U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220826 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |