CN217191027U - Full-automatic detection stacking equipment - Google Patents

Abstract

The utility model discloses a full automated inspection builds a equipment relates to the oil blanket and detects and builds a equipment technical field, which comprises a frame, be equipped with feed mechanism, transport mechanism, detection structure and unloading mechanism in the frame, feed mechanism is used for carrying out the position with the oil blanket and removes, transport mechanism is used for carrying out the transfer of oil blanket between each station, detection mechanism is used for carrying out the quality inspection to the oil blanket, unloading mechanism is used for collecting the oil blanket, and through setting up feed mechanism, transport mechanism, detection structure and unloading mechanism when using, detection mechanism can improve detection quality, improves work efficiency, and the unloading of work piece, through mechanical realization, when preventing that the work piece from colliding with, has alleviateed workman's intensity of labour, practices thrift the human cost.

Description

Full-automatic detection stacking equipment

Technical Field

The utility model relates to an oil blanket detects and builds a technical field, especially relates to a full automated inspection and builds a equipment.

Background

An oil seal is a mechanical element used to seal oil (oil is the most common liquid substance in a transmission system and also refers to a general liquid substance) which isolates parts needing lubrication from output parts in a transmission system so as not to allow the lubrication oil to leak.

The machined oil seal workpiece needs manual detection to judge whether the surface of the workpiece has scratches or not and whether the size of an oil seal notch is accurate or not, the scratches and the size are detected through manual visual inspection, the error accumulation is large, the visual fatigue is easy, the screening of defective products is not facilitated, the labor intensity of workers is increased easily when the size of the workpiece is too large, and the detection efficiency is low.

SUMMERY OF THE UTILITY MODEL

To the technical problem, the utility model discloses through setting up feed mechanism, transport mechanism, detection structure and unloading mechanism when using, detection mechanism can improve detection quality, improves work efficiency, and the last unloading of work piece, through mechanical realization, when preventing that the work piece from colliding with, has alleviateed workman's intensity of labour, practices thrift the human cost.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the utility model provides a full automated inspection base member equipment which characterized in that: which comprises a frame, the fixed mesa that is equipped with in the frame, the mesa is equipped with feed mechanism, transport mechanism, detection mechanism and unloading mechanism, feed mechanism is used for carrying out the position with the oil blanket and removes, transport mechanism is used for carrying out the oil blanket with the transfer of oil blanket between each station, detection mechanism is used for carrying out the quality testing to the oil blanket, unloading mechanism is used for collecting the oil blanket.

Through adopting above-mentioned technical scheme, can guarantee to utilize feed mechanism, transport mechanism and unloading mechanism to carry out mechanized last unloading and transportation with the oil blanket, reduce workman's intensity of labour, improve detection efficiency, utilize detection mechanism to replace artifical range estimation to detect, improved the detection quality to the oil blanket.

The utility model provides a full automated inspection builds a equipment, slider about the last fixed being equipped with of detection mechanism, sliding connection has vertical slider on controlling the slider, sliding connection has front and back slider on the vertical slider, be connected with the visual detection camera on the slider around, visual detection camera one side is equipped with the second cylinder, be connected with the flitch that leaks on the second cylinder.

Through adopting above-mentioned technical scheme, can guarantee to set up whole detection mechanism on controlling the slider, realized the horizontal slip of visual detection camera, the back-and-forth movement of visual detection camera has been realized to the front and back slider that utilizes on the vertical slider, so can realize carrying out omnidirectional detection to whole oil blanket, and replace artifical more careful to detect the oil blanket through the visual detection camera, improved detection quality and precision, utilize the hourglass flitch of visual detection camera one side to filter the unqualified oil blanket that detects.

The utility model provides a full automated inspection builds a device, the last support that is equipped with of feed mechanism, it is equipped with the conveyer belt to rotate on the support, the fixed first cylinder that is equipped with in conveyer belt one side, be connected with the baffle on the first cylinder.

Through adopting above-mentioned technical scheme, can guarantee to utilize the conveyer belt to replace the manual work to transport the oil blanket, fix a position the oil blanket through first cylinder control baffle, wait for snatching of manipulator.

The utility model provides a full automated inspection builds a equipment, the fixed slide rail that is equipped with in transport mechanism, sliding connection has the connecting plate on the slide rail, connecting plate one end is connected with the third cylinder, be fixed with the jacking cylinder on the connecting plate, swing joint has the backup pad on the jacking cylinder, the fixed a plurality of pneumatic fingers that are equipped with in the backup pad, be connected with the gripper on the pneumatic finger.

Through adopting above-mentioned technical scheme, can guarantee to utilize the third cylinder to drive whole transport mechanism and slide along the slide rail side to side, utilize the jacking cylinder to reciprocate with pneumatic finger and gripper in the backup pad, realize the gripper and get getting of oil blanket.

The utility model provides a full automated inspection builds a equipment, the mesa bottom of unloading mechanism is equipped with the disc motor, the motor upper end is connected with the material loading disc, swing joint has the tray on the material loading disc, the tray bottom is connected with the punching motor.

Through adopting above-mentioned technical scheme, can guarantee to utilize the rotation that the disc motor drove material loading disc and tray, utilize the punching motor to realize the jacking to the not co-altitude of tray according to the oil blanket quantity on the tray, avoided the oil blanket directly to fall from the eminence to be the collision that produces.

The utility model provides a full automated inspection builds a equipment, fixed proximity switch and the fourth cylinder of being equipped with on the feed mechanism mesa, fourth cylinder upper portion is connected with the kicking block, the bottom of material loading disc is equipped with the locating piece, the locating piece is close to proximity switch one side and is connected with the response piece.

Through adopting above-mentioned technical scheme, can guarantee that material loading disc rotates the in-process, when the response piece on the locating piece just is to proximity switch, the kicking block card that the fourth cylinder control was gone up is gone into in the recess on the locating piece and is fixed the material loading disc, avoids the material loading disc because inertial rotation.

The utility model provides a full automated inspection builds a equipment, the mesa has seted up the drain hole near the below of hourglass flitch.

Through adopting above-mentioned technical scheme, can guarantee to detect unqualified oil blanket utilize the manipulator with unqualified oil blanket transport on the flitch leaks, control through the second cylinder and leak the flitch and return for unqualified oil blanket falls from leaking the material hole and realizes retrieving.

To sum up, the utility model discloses a beneficial technological effect does:

(1) utilize mechanical mechanism to replace artifical unloading of going up, reduced intensity of labour, improved the efficiency of unloading of going up.

(2) The visual inspection camera can replace manual visual inspection to detect the oil seal, so that the detection precision of the oil seal is improved, and the eye fatigue is relieved.

(3) The blanking mechanism is utilized to improve the collection of oil seals and prevent the collision of the oil seals.

(4) Utilize feed mechanism, transport mechanism and unloading mechanism to carry out mechanized operation with the oil blanket, reduced the cost of labor.

Drawings

Fig. 1 is a schematic view of the overall structure of a first viewing angle of the present invention;

fig. 2 is a schematic view of the overall structure of a second viewing angle of the present invention;

fig. 3 is a schematic structural diagram of the present invention with a hidden display screen;

FIG. 4 is a schematic structural view of the blanking mechanism of the present invention;

fig. 5 is another angle structure diagram of the blanking mechanism of the present invention;

FIG. 6 is an enlarged schematic view of part A of the present invention;

FIG. 7 is an enlarged schematic view of part B of the present invention;

fig. 8 is an enlarged schematic view of the part C of the present invention;

fig. 9 is an enlarged schematic view of the portion D of the present invention;

fig. 10 is an enlarged schematic view of part E of the present invention.

Reference numerals: 1. a feeding mechanism; 2. a detection mechanism; 3. a carrying mechanism; 4. a blanking mechanism; 5. a frame; 6. a table top; 7. a conveyor belt; 8. a support; 9. a correlation switch; 10. a feeding motor; 11. a first cylinder; 12. a baffle plate; 13. a visual inspection camera; 14. a display screen; 15. a vertical slide block; 16. a front and a rear slide block; 17. a left slide block and a right slide block; 18. a regulator; 19. a platform; 20. a second cylinder; 21. a material leaking plate; 22. a slide rail; 23. a connecting plate; 24. a pilot pin; 25. a third cylinder; 26. A support plate; 27. a pneumatic finger; 28. a gripper; 29. blanking a disc; 30. a tray; 31. a feed-through motor; 32. a disc motor; 33. a fourth cylinder; 34. an induction sheet; 35. positioning blocks; 36. a top block; 37. a proximity switch; 38. a guide post; 39. A guide bar; 40. a section bar; 41. a travel switch; 42. a material leakage port; 43. oil sealing; 44. jacking a cylinder; 45. a notch; 46. And a push rod.

Detailed Description

The present invention will now be described more fully hereinafter with reference to the accompanying examples.

It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.

In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.

In the description of the embodiments, the terms "disposed," "connected," and the like are to be construed broadly unless otherwise explicitly specified or limited. For example, the connection can be fixed, detachable or integrated; can be mechanically or electrically connected; they may be connected directly or through an intervening medium, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

Referring to the accompanying drawings 1 and 6, the full-automatic stacking part detection equipment comprises a rack 5, wherein a table board 6 is fixed on the rack 5, a support 8 is fixed on the table board 6, a conveyor belt 7 is arranged on the support 8 in a rotating mode, a correlation switch 9 is fixed at one end, close to a carrying mechanism 3, of the support 8, a feeding motor 10 is connected onto the correlation switch 9, a first air cylinder 11 is fixed at one end, far away from the support 8, of the table board 6, and a baffle 12 is connected at one end, close to the support 8, of the first air cylinder 11.

Referring to fig. 3 and 9, a slide rail 22 is fixed on the length direction of the table top 6 of the illustrated rack 5, a connecting plate 23 is connected on the slide rail 22 in a sliding manner, one end of the connecting plate 23 is connected with a third cylinder 25, guide pins 24 are fixed at two ends of the connecting plate 23, a jacking cylinder 44 is fixed in the middle of the connecting plate 23, a supporting plate 26 is connected at the upper end of the jacking cylinder 44, three sets of pneumatic fingers 27 are fixed on the supporting plate 26, and a mechanical claw 28 is connected on the pneumatic fingers 27.

Referring to the attached drawings 1, 2, 7 and 8, a left sliding block 17 and a right sliding block 17 are fixed on the length direction of a table board 6, the left sliding block 17 and the right sliding block 17 are connected with a vertical sliding block 15 in a sliding mode, a front sliding block 16 and a rear sliding block 16 are connected on the vertical sliding block 15 in a sliding mode, a vision detection camera 13 is connected on the front sliding block 16 and the rear sliding block 16, a platform 19 is arranged below the vision detection camera 13, a display screen 14 is connected on the vision detection camera 13, the vertical sliding block 15 and the front sliding block 16 and the rear sliding block 16 are both provided with a regulator 18, a second air cylinder 20 is fixedly arranged on one side, close to a blanking mechanism 4, of the vision detection camera 13, a material leakage plate 21 is connected on the second air cylinder 20, the material leakage plate 21 is positioned below a mechanical claw 28, and a material leakage port 42 is formed in the table board 6 below the material leakage plate 21.

Referring to fig. 4, 5 and 10, a proximity switch 37 and a fourth cylinder 33 are fixedly arranged on a table top 6, the upper end of the fourth cylinder 33 is connected with a top block 36, a disc motor 32 is arranged on the bottom of the table top 6 far away from the fourth cylinder 33, a blanking disc 29 is connected onto the disc motor 32, a tray 30 and a guide pillar 38 are connected onto the blanking disc 29, a positioning block 35 is connected onto the bottom surface of the blanking disc 29, an induction sheet 34 is arranged at one end, close to the proximity switch 37, of the positioning block 35, a punching motor 31 is arranged at the bottom of the table top 6, the punching motor 31 penetrates through the table top 6 and the feeding disc, a section bar 40 is arranged on one side, close to the guide pillar 38, of the table top 6, and a travel switch 41 is fixed on the section bar 40.

When the device is used, firstly, the detected oil seal 43 is manually placed on the conveyor belt 7, the feeding motor 10 drives the conveyor belt to convey the oil seal 43 to the position close to the conveying mechanism 3, and at the moment, the first air cylinder 11 is started to push the baffle plate 12 to the direction of the oil seal 43 and push the oil seal 43 to the position where the mechanical claw 28 can grab;

then, starting a jacking cylinder 44 on the carrying mechanism 3 to move the supporting plate 26 provided with the pneumatic finger 27 upwards, then controlling the whole carrying mechanism 3 to move towards the oil seal 43 along the slide rail 22 by using a third cylinder 25, placing the oil seal 43 between the two mechanical claws 28, then falling the jacking cylinder 44 back, then controlling the mechanical claws 28 to grab the oil seal 43 on the conveying belt 7 by using the pneumatic finger 27, and driving the carrying mechanism 3 to move to the position below the detection mechanism 2 along the slide rail 22 and loosening the mechanical claws 28 by using the third cylinder 25 after grabbing;

then the regulator 18 is used for controlling the slide block to enable the visual inspection camera 13 to move up and down back and forth and left and right to inspect the oil seal 43, after the inspection is finished, the jacking cylinder 44 moves the support plate 26 provided with the pneumatic finger 27 upwards, then the third cylinder 25 is used for controlling the whole conveying mechanism 3 to move towards the direction of the oil seal 43, the oil seal 43 is arranged between the two mechanical claws 28, after the jacking cylinder 44 falls back, the pneumatic finger 27 is used for controlling the mechanical claws 28 to grab the oil seal 43 on the conveying belt 7 and the oil seal 43 below the visual inspection camera 13, after the grabbing, the third cylinder 25 is used for driving the conveying mechanism 3 to move along the slide rail 22, at the moment, the inspected oil seal 43 is just positioned on the material leaking plate 21, if the visual inspection camera 13 is used for inspecting the oil seal 43 unqualified, at the moment, the second cylinder 20 is used for controlling the material leaking plate 21 to be drawn out to drop the unqualified oil seal 43 from the material leaking port 42, if the detection is qualified, the material is continuously conveyed to the blanking mechanism 4 by the conveying mechanism 3 to wait for blanking;

during blanking, the mechanical claw 28 grabs the oil seal 43 right above the tray 30 of the blanking mechanism 4, then the disc motor 32 is utilized to drive the blanking disc 29 and the tray 30 to rotate, in the rotating process, when the sensing piece 34 arranged at the bottom of the blanking disc 29 is right opposite to the proximity switch 37, the blanking disc 29 stops rotating, then the piercing motor 31 arranged at the bottom of the blanking disc 29 is started to jack the tray 30 to the highest position through the ejector rod 46, the tray is just positioned at the bottom of the oil seal 43, at the moment, the mechanical claw 28 is loosened to place the oil seal 43 on the tray 30, when the first oil seal 43 is built, the tray 30 is positioned at the highest position, then the first oil seal 43 is descended for a certain distance to wait for the placement of the second oil seal 43, the whole tray 30 is built in sequence, and when a certain number of trays 30 are built, the blanking disc 29 rotates for a certain angle to build the second tray 30.

By providing the guide posts 38 on the blanking disc 29, each guide post 38 is first moved into position in the notch 45 of the tray 30 depending on the size of the oil seal 43 before stacking starts, which ensures that the oil seal 43 on the tray 30 is constrained between the guide posts 38 without wobbling.

By arranging the travel switch 41 on the profile 40 of the table top 6, the highest and lowest positions of the tray 30 can be controlled, and the tray 30 is prevented from falling off the ejector rods 46.

Through set up locating piece 35 in unloading disc 29 bottom, guaranteed that unloading disc 29 stops rotating when response piece 34 just faces proximity switch 37 after unloading disc 29 rotates certain angle, set up this moment and utilize fourth cylinder 33 to block ejecting block 36 into locating piece 35 recess, fix unloading disc 29, avoid making oil blanket 43 can't be accurate on putting tray 30 because inertial rotation.

By arranging the visual inspection camera 13 and the display screen 14, the oil seal 43 can be finely inspected, and defects can be clearly reflected on the display screen 14, so that the defects can be conveniently distinguished.

By lowering the tray 30 in increments of the number of stacked pieces, the oil seal 43 is prevented from directly falling from a high position and colliding.

The working principle of the embodiment is as follows: manually placing the detected oil seal 43 on the conveyor belt 7, driving the conveyor belt to convey the oil seal 43 to the position close to the conveying mechanism 3 by using the feeding motor 10, starting the first air cylinder 11 at the moment to push the baffle plate 12 towards the direction of the oil seal 43 and push the oil seal 43 to the position where the mechanical claw 28 can grab; then, starting a jacking cylinder 44 on the conveying mechanism 3 to move the supporting plate 26 provided with the pneumatic finger 27 upwards, then controlling the whole conveying mechanism 3 to move towards the direction of the oil seal 43 along the slide rail 22 by using a third cylinder 25, placing the oil seal 43 between the two mechanical claws 28, then falling the jacking cylinder 44 back, then controlling the mechanical claws 28 to grab the oil seal 43 on the conveying belt 7 by using the pneumatic finger 27, driving the conveying mechanism 3 to move to the lower part of the detection mechanism 2 along the slide rail 22 by using the third cylinder 25 after grabbing, and loosening the mechanical claws 28; then the regulator 18 is used for controlling the slide block to enable the visual inspection camera 13 to move up and down back and forth and left and right to inspect the oil seal 43, after the inspection is finished, the jacking cylinder 44 moves the support plate 26 provided with the pneumatic finger 27 upwards, then the third cylinder 25 is used for controlling the whole conveying mechanism 3 to move towards the direction of the oil seal 43, the oil seal 43 is arranged between the two mechanical claws 28, after the jacking cylinder 44 falls back, the pneumatic finger 27 is used for controlling the mechanical claws 28 to grab the oil seal 43 on the conveying belt 7 and the oil seal 43 below the visual inspection camera 13, after the grabbing, the third cylinder 25 is used for driving the conveying mechanism 3 to move along the slide rail 22, at the moment, the inspected oil seal 43 is just positioned on the material leaking plate 21, if the visual inspection camera 13 is used for inspecting the oil seal 43 unqualified, at the moment, the second cylinder 20 is used for controlling the material leaking plate 21 to be drawn out to drop the unqualified oil seal 43 from the material leaking port 42, if the detection is qualified, the material is continuously conveyed to the blanking mechanism 4 by the conveying mechanism 3 to wait for blanking; during blanking, the mechanical claw 28 grabs the oil seal 43 right above the tray 30 of the blanking mechanism 4, then the disc motor 32 is utilized to drive the blanking disc 29 and the tray 30 to rotate, in the rotating process, when the sensing piece 34 arranged at the bottom of the blanking disc 29 is right opposite to the proximity switch 37, the blanking disc 29 stops rotating, then the piercing motor 31 arranged at the bottom of the blanking disc 29 is started to jack the tray 30 to the highest position through the ejector rod 46, the piercing motor is just positioned at the bottom of the oil seal 43, at the moment, the mechanical claw 28 is loosened to place the oil seal 43 on the tray 30, when the first oil seal 43 is built, the tray 30 is positioned at the highest position, then the first oil seal is descended for a certain distance to wait for the placement of the second oil seal 43, the whole tray 30 is built in sequence, and when the tray 30 is built to a certain number, the blanking disc 29 rotates for a certain angle to build the second tray 30.

The above, only do the preferred embodiment of the present invention, not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (5)

1. The utility model provides a full automated inspection base member equipment which characterized in that: the oil seal detection device comprises a rack (5), wherein a table top (6) is fixedly arranged on the rack (5), the table top (6) is provided with a feeding mechanism (1), a carrying mechanism (3), a detection mechanism (2) and a discharging mechanism (4), the feeding mechanism (1) is used for moving the position of an oil seal (43), the carrying mechanism (3) is used for transferring the oil seal (43) among stations, the detection mechanism (2) is used for detecting the quality of the oil seal (43), and the discharging mechanism (4) is used for collecting the oil seal (43);

a disc motor (32) is arranged at the bottom of the table board (6) of the blanking mechanism (4), the upper end of the motor is connected with a blanking disc (29), a tray (30) is movably connected to the blanking disc (29), and a feed-through motor (31) is connected to the bottom of the tray (30);

fixed proximity switch (37) and fourth cylinder (33) of being equipped with on unloading mechanism (4) mesa (6), fourth cylinder (33) upper portion is connected with kicking block (36), the bottom of unloading disc (29) is equipped with locating piece (35), locating piece (35) are close to proximity switch (37) one side and are connected with response piece (34).

2. The fully automatic barrier detection apparatus of claim 1, wherein: slider (17) about fixed being equipped with on detection mechanism (2), sliding connection has vertical slider (15) on controlling slider (17), sliding connection has front and back slider (16) on vertical slider (15), be connected with visual detection camera (13) on front and back slider (16), visual detection camera (13) one side is equipped with second cylinder (20), be connected with hourglass flitch (21) on second cylinder (20).

3. The fully automatic barrier detection apparatus of claim 1, wherein: be equipped with support (8) on feed mechanism (1), it is equipped with conveyer belt (7) to rotate on support (8), conveyer belt (7) one side is fixed and is equipped with first cylinder (11), be connected with baffle (12) on first cylinder (11).

4. The fully automatic barrier detection apparatus of claim 1, wherein: fixed slide rail (22) that is equipped with on transport mechanism (3), sliding connection has connecting plate (23) on slide rail (22), connecting plate (23) one end is connected with third cylinder (25), be fixed with jacking cylinder (44) on connecting plate (23), swing joint has backup pad (26) on jacking cylinder (44), fixed a plurality of pneumatic fingers (27) that are equipped with on backup pad (26), be connected with gripper (28) on pneumatic finger (27).

5. The fully automatic barrier detection apparatus of claim 1, wherein: and a material leakage port (42) is formed below the table board (6) close to the material leakage plate (21).

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