CN217157944U

CN217157944U - Self-screening inductive coil cutting equipment

Info

Publication number: CN217157944U
Application number: CN202220134728.3U
Authority: CN
Inventors: 王加加; 董永杰; 武志福
Original assignee: Youli Electronics Kunshan Co ltd
Current assignee: Youli Electronics Kunshan Co ltd
Priority date: 2022-01-19
Filing date: 2022-01-19
Publication date: 2022-08-09
Anticipated expiration: 2032-01-19

Abstract

The utility model discloses a self-screening inductive coil cutting device, which provides the following technical proposal aiming at the problems of manual blade cutting and low efficiency of inductive coil detection, and comprises a workbench, a conveyer belt, a plurality of positioning bulges for fixing an air core coil, wherein the conveyer belt is arranged on the workbench; the cutting mechanism penetrates through the conveying belt, is arranged on the horizontal workbench and is used for cutting the overlong parts of the blades at the two ends of the inductance coil; the first visual inspection mechanism is penetrated by the conveying belt, arranged on the workbench in front of the cutting mechanism along the moving direction of the conveying belt and used for inspecting a back image of the inductance coil; the second visual inspection mechanism is penetrated by the conveying belt, arranged on the workbench behind the cutting mechanism along the moving direction of the conveying belt and used for inspecting the front image of the inductance coil; and the sorting mechanism is used for moving out the qualified inductance coil according to the inspection result. The utility model discloses can tailor and select separately the inductance coils who accords with the production demand automatically.

Description

Self-screening inductive coil cutting equipment

Technical Field

The utility model relates to an inductance coils production facility, more specifically say, it relates to an inductance coils tailors equipment from screening.

Background

An inductor is a device that operates using the principle of electromagnetic induction. The electrical characteristics of the inductor are in contrast to the capacitor, "pass low frequency, block high frequency". When a high-frequency signal passes through the inductance coil, the high-frequency signal meets great resistance and is difficult to pass through; and the resistance presented to low frequency signals passing through it is relatively small, i.e., low frequency signals can pass through it relatively easily. The resistance of the inductance coil to the direct current is almost zero.

Currently, there is an inductor coil 1 on the market, see fig. 1, comprising an air core coil 11 made of a copper wire, the two ends of the wire extending outwards and being flattened to form two blades 12, the blades 12 being the connecting ends of the coil, the blades 12 at the two ends being located on the same straight line.

The overlength part that can integrate ground automatic cutout blade does not exist among the prior art to whether detect the equipment that whether inductance coils two sides accord with the production demand, generally carry out the manual work through artifical or semi-artificial mode and tailor, rethread eyesight is observed, and is inefficiency, present urgent demand a check out test set that integrates.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims to provide a from inductance coils of screening equipment of tailorring has the advantage of high-efficient inspection.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the utility model provides an equipment is tailor from inductance coils of screening, includes the workstation, still includes: the conveying belt is arranged on the workbench, and a plurality of positioning bulges for fixing the hollow coil are arranged on the surface of the conveying belt; the cutting mechanism penetrates through the conveying belt, is arranged on the horizontal workbench and is used for cutting the overlong parts of the blades at the two ends of the inductance coil; the first visual inspection mechanism is penetrated by the conveying belt, arranged on the workbench in front of the cutting mechanism along the moving direction of the conveying belt and used for inspecting a back image of the inductance coil; the second visual inspection mechanism is penetrated by the conveying belt, arranged on the workbench behind the cutting mechanism along the moving direction of the conveying belt and used for inspecting the front image of the inductance coil; and the sorting mechanism is penetrated by the conveying belt, is arranged on the workbench behind the second visual inspection mechanism along the moving direction of the conveying belt, and is used for moving out the qualified inductance coil according to the inspection results of the first visual inspection mechanism and the second visual inspection mechanism.

By adopting the technical scheme, the positioning bulges can be arranged to well fix the inductance coil on the conveying belt, so that the inductance coil can be stably conveyed; by arranging the cutting mechanism, the part of the process of cutting off the coil blade can be cut off, so that the next-stage process can be conveniently carried out; whether two sides of the detection coil meet the specification or not can be detected by arranging the first visual inspection mechanism and the second visual inspection mechanism.

Further, cutting mechanism is including setting up in the frame with workstation fixed connection, and the frame sets up the cutter head of tailorring that can move towards inductance coils's blade, and the cutter head of tailorring is moved by the drive of the thrust portion of installing in the frame, and the frame sets up the cushion at the contact position of cutter head and blade.

By adopting the technical scheme, the cutting tool bit is prevented from contacting the workbench to be damaged during cutting, and the stability of equipment operation is favorably maintained.

Furthermore, the cushion block is provided with a sliding chute at the contact position of the head of the scissors and the blades, and one end of the sliding chute far away from the head of the scissors is provided with a waste material box for collecting cutting waste materials.

By adopting the technical scheme, the waste materials generated by shearing can slide into the waste material box along the sliding groove, and the purpose of automatically collecting the waste materials is realized.

Further, a shading shell for shading light is covered outside the rack, and an opening for the conveying belt and the inductance coil to pass through is formed in the shading shell.

By adopting the technical scheme, the shading shell can prevent the light sources of the two inspection mechanisms from interfering with each other during inspection, and the accuracy of an inspection result is influenced.

Further, first visual inspection mechanism is including installing in the first camera of workstation and installing in the first LED light band of camera, and the counterpoint of first camera sets up the prism that is used for reflecting inductance coils's back image.

By adopting the technical scheme, the back of the inductance coil is reflected through the prism, and the first camera can detect the back of the inductance coil and output image data of the back.

Further, second visual inspection mechanism includes the second camera of perpendicular conveyer belt setting, and second camera installation second LED light band sets up the counter near the second camera.

By adopting the technical scheme, the front side of the inductance coil can be detected, and image data of the front side can be output.

Further, sorting mechanism includes the support, and the screw pair is installed along the direction of perpendicular conveyer belt side to the support, and the slider setting of screw pair is used for pressing from both sides the clamping jaw of getting inductance coils.

By adopting the technical scheme, the induction coils meeting the requirements can be automatically clamped, and the purpose of automatic sorting is realized.

Further, the tail end of the conveying belt is provided with a waste box for collecting unqualified induction coils.

By adopting the technical scheme, the induction coil out of specification can automatically drop into the waste box at the tail end of the conveying belt, and the purpose of automatically storing the waste induction coil out of specification is realized.

To sum up, the utility model discloses following beneficial effect has:

1. the operation is simple and efficient, and the two sides of the inductance coil can be detected simultaneously;

2. the two visual inspection mechanisms do not interfere with each other.

Drawings

Fig. 1 is a perspective view of an inductance coil of the present invention;

fig. 2 is a perspective view of a self-screening inductance coil cutting device according to the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a perspective view of the cutting mechanism of the present invention.

In the figure: 1. an inductor coil; 11. an air-core coil; 12. a blade; 2. a work table; 21. a finished product box; 22. a waste box; 3. a conveyor belt; 31. a pulley; 32. positioning the projection; 4. a first visual inspection mechanism; 41. a first camera; 42. a first LED light strip; 43. a prism; 5. a cutting mechanism; 51. a light-shielding housing; 52. a thrust section; 53. a scissors head; 54. cushion blocks; 55. a chute; 56. a guide post; 57. a waste material box; 58. a frame; 6. a sorting mechanism; 61. a lead screw pair; 62. a clamping jaw; 63. a support; 7. a second visual inspection mechanism; 71. a second camera; 72. a second LED light strip.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and examples.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Referring to fig. 2, the self-screening inductance wire 1 cutting equipment comprises a workbench 2 fixed on the ground, wherein the workbench 2 is horizontally arranged, a left conveying belt 3 and a right conveying belt 3 are arranged on the table surface of the workbench 2 and penetrate through the workbench, the conveying belts 3 serve as a conveying mechanism of the whole device, and an inductance coil 1 is conveyed to pass through the whole equipment. The table top of the working table 2 is fixedly provided with a first visual inspection mechanism 4, a cutting mechanism 5, a second visual inspection mechanism 7 and a sorting mechanism 6 along the moving direction of the conveyer belt 3 in sequence. The first visual inspection mechanism 4 is used for inspecting a front image of the inductance coil 1; the cutting mechanism 5 is used for cutting the overlong parts of the blades 12 at the two ends of the inductance coil 1; the second visual inspection mechanism 7 is used for inspecting a front image of the inductance coil 1; the sorting mechanism 6 is used for removing qualified inductance coils 1 according to the inspection results of the first visual inspection mechanism 4 and the second visual inspection mechanism 7. These mechanisms are all penetrated by the conveyor belt 3.

Specifically, referring to fig. 2 and 3, the conveying belt 3 adopts a conveying chain, a plurality of conical positioning protrusions 32 are arranged on the surface of the conveying belt 3, and the positioning protrusions 32 play a role in fixing the hollow coil 11 portion of the inductance coil 1. The two ends of the working table 2 are provided with belt wheels 31 for fixing and driving the conveying belt 3, and the belt wheels 31 are driven by servo motors.

Referring to fig. 2, the cutting mechanism 5 includes a frame 58 fixedly connected to the table 2, the frame 58 is provided with a cutting blade 53 movable toward the blade 12 of the inductor 1, the cutting blade 53 is driven by a thrust portion 52 mounted on the frame 58 to move, in this embodiment, the thrust portion 52 is a pneumatic cylinder, the frame 58 is provided with a pad 54 at a contact position between the cutting blade 53 and the blade 12, the pad 54 is a square pad made of nylon, and the pad 54 can prevent the blade from being damaged during cutting. The cushion block 54 is provided with a sliding groove 55 extending downwards at the contact position of the cutting tool bit 53 and the blade 12, the bottom of the sliding groove 55 is provided with a waste material box 57 for collecting cutting waste materials, and the cutting waste materials slide into the waste material box 57 from the sliding groove 55, so that the waste materials are automatically collected. The frame 58 is covered by a light shielding shell 51 for shielding light, the light shielding shell 51 is rectangular, and the light shielding shell 51 is provided with an opening for the transmission belt 3 and the inductance coil 1 to pass through. The light-shielding shell 51 is arranged to block the light source generated when the two inspection mechanisms are used for inspection, so that the two inspection mechanisms are prevented from interfering with each other during operation.

Referring to fig. 2, the first visual inspection mechanism 4 includes a first camera 41 attached to the table 2 and a first LED light strip 42 attached to the camera, and a prism 43 for reflecting an image of the back surface of the inductor coil 1 is provided in alignment with the first camera 41, and the prism 43 is used to project the back surface of the inductor coil 1, so that the first camera 41 can detect the back surface of the inductor coil 1.

Referring to fig. 2, the second visual inspection mechanism 7 includes a second camera 71 disposed vertically to the conveyor belt 3, the second camera 71 mounts a second LED light strip 72, and a counter is disposed adjacent to the second camera 71, the counter being capable of recording the number of the induction coils 1.

Referring to fig. 3 and 4, the sorting mechanism 6 includes a bracket 63 fixedly mounted on the table 2, the bracket 63 mounts a screw pair 61 in a direction perpendicular to the side surface of the conveyor belt 3, a moving end of the screw pair 61 is provided with a clamping jaw 62 for clamping the inductance coil 1, and the inductance coil 1 can be automatically clamped, in this embodiment, the clamping jaw 62 is a pneumatic clamping jaw. The end setting of conveyer belt 3 is used for collecting unqualified inductance coils 1's waste product box 22, and waste product box 22 is rectangular box body, and unqualified inductance coils 1 can be in conveyer belt 3 end automatic falling waste product box 22.

The working process and principle of the embodiment are as follows:

the power supply is started, the coil enters the first visual inspection mechanism 4 for inspection, then is cut by the cutting mechanism 5, finally is inspected by the second visual inspection mechanism 7, and finally is sorted by the sorting mechanism 6, and the induction coil 1 meeting the requirements is output.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the fan belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides an equipment is tailor from inductance coils (1) of screening which characterized in that, includes workstation (2), still includes:

the conveying belt (3) is arranged on the workbench (2), and a plurality of positioning bulges (32) for fixing the hollow coil (11) are arranged on the surface of the conveying belt;

the cutting mechanism (5) penetrates through the conveying belt (3), is installed on the horizontal workbench (2), and is used for cutting the overlong parts of the blades (12) at the two ends of the inductance coil (1);

the first visual inspection mechanism (4) penetrates through the conveying belt (3), is arranged on the workbench (2) in front of the cutting mechanism (5) along the moving direction of the conveying belt (3), and is used for inspecting a back image of the inductance coil (1);

the second visual inspection mechanism (7) is penetrated by the conveying belt (3), is arranged on the workbench (2) behind the cutting mechanism (5) along the moving direction of the conveying belt (3), and is used for inspecting the front image of the inductance coil (1);

and the sorting mechanism (6) penetrates through the conveying belt (3), is arranged on the workbench (2) behind the second visual inspection mechanism (7) along the moving direction of the conveying belt (3), and is used for moving out the qualified inductance coil (1) according to the inspection results of the first visual inspection mechanism (4) and the second visual inspection mechanism (7).

2. The trimming device for self-screening induction coils (1) according to claim 1, characterized in that: the cutting mechanism (5) comprises a rack (58) fixedly connected with a workbench (2), the rack (58) is provided with a cutting knife head (53) capable of moving towards a blade (12) of the inductance coil (1), the cutting knife head (53) is driven to move by a thrust part (52) installed on the rack (58), and a cushion block (54) is arranged at the contact position of the cutting knife head (53) and the blade (12) of the rack (58).

3. The trimming device of a self-screening inductor coil (1) according to claim 2, characterized in that: the cushion block (54) is provided with a chute (55) at the contact position of the cutting knife head (53) and the blade (12), and one end of the chute (55) far away from the cutting knife head (53) is provided with a waste material box (57) for collecting cutting waste materials.

4. The trimming device of a self-screening inductor coil (1) according to claim 2, characterized in that: the frame (58) is wrapped by a shading shell (51) used for shading light, and the shading shell (51) is provided with an opening through which the conveying belt (3) and the inductance coil (1) pass.

5. A self-screening inductor coil (1) clipping apparatus according to claim 1, characterized in that: the first visual inspection mechanism (4) comprises a first camera (41) installed on the workbench (2) and a first LED light band (42) installed on the camera, and a prism (43) used for reflecting a back image of the inductance coil (1) is arranged in an alignment mode of the first camera (41).

6. The trimming device for self-screening induction coils (1) according to claim 1, characterized in that: the second visual inspection mechanism (7) comprises a second camera (71) arranged on the vertical conveying belt (3), a second LED light belt (72) is installed on the second camera (71), and a counter is arranged close to the second camera (71).

7. The trimming device for self-screening induction coils (1) according to claim 1, characterized in that: sorting mechanism (6) include support (63), screw pair (61) is installed along the direction of perpendicular conveyer belt (3) side in support (63), the slider setting of screw pair (61) is used for pressing from both sides clamping jaw (62) of getting inductance coils (1).

8. A self-screening inductor coil (1) trimming apparatus according to any one of claims 1 to 7, characterized in that: and a waste box (22) for collecting unqualified induction coils (1) is arranged at the tail end of the conveying belt (3).