Disclosure of Invention
The utility model aims to provide a land film liquid hydrogen storage tank with a high vacuum insulation box, which takes a double-layer metal film and the high vacuum insulation box as design basis, realizes a set of independent film shielding layer liquid containing system, adopts the heat insulation mode of the high vacuum insulation box, improves the insulation and cold insulation performance of the traditional film type storage tank, further reduces the evaporation rate, and improves the storage time of liquid cargo hydrogen in the storage tank; a set of complete high-vacuum insulation box system is adopted to prefabricate the high-vacuum insulation box module, so that the field construction amount is reduced, and the external heat transfer is effectively reduced, thereby reducing the evaporation rate of liquid hydrogen; the prefabricated film shielding layer and the prefabricated insulating layer are adopted for on-site splicing, so that the construction requirement is further reduced, the construction period is shortened, and the construction cost is saved; the double-layer shielding improves the safety performance of hydrogen storage, and the flexibility and the ductility of the film ensure the integrity of the container at low temperature; helium is filled between the shields, and a safety detection system is arranged, so that the accident risk of liquid hydrogen leakage caused by shield rupture is greatly reduced. The utility model is used for the warehousing and transportation of the vertical liquid hydrogen storage tank in land, liquid hydrogen boats and ships fuel tank and liquid hydrogen transport ship cargo tank has broken through the restriction of hydrogen storage pressure vessel, adopts normal low pressure vessel to satisfy the hydrogen storage requirement, is a brand-new, uses more extensively, the liquid hydrogen film type storage tank of safer, green, environmental protection.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a land is with film liquid hydrogen storage tank with high vacuum insulation case which characterized in that: the storage tank includes: the concrete tank comprises a concrete outer tank, a moisture-proof layer, a high-vacuum insulation box, an inner side secondary insulation layer, a secondary shielding layer, an inner side main insulation layer, a main shielding layer, a steel tank top, a concrete tank top and a concrete bottom plate. The concrete outer tank, the concrete tank top and the concrete bottom plate are of a prestressed reinforced concrete structure, the inner walls of the concrete outer tank and the concrete bottom plate are coated with a moisture-proof layer, the high-vacuum insulation boxes are arranged on the inner side of the moisture-proof layer, a filling heat insulation block is arranged between each high-vacuum insulation box, the high-vacuum insulation boxes are arranged on the inner side of the steel tank top and are connected with the high-vacuum insulation boxes on the inner sides of the concrete outer tank and the concrete bottom plate to form a complete insulation layer, the inner side secondary insulation layer is composed of a plurality of prefabricated standard insulation cold boxes and is fixed on the high-vacuum insulation boxes in a stud or bonding mode, the secondary shielding layer is composed of a plurality of prefabricated standard metal plates and is fixed on the inner side secondary insulation layer, the metal plates are mutually overlapped to form a complete secondary container to play a second protection layer, and further leakage of liquid caused by the fracture of the main shielding layer is avoided, the inner main insulating layer is composed of a plurality of prefabricated standard insulating cold insulation boxes and is fixed on the secondary shielding layer in a stud or bonding mode, the main shielding layer is composed of a plurality of prefabricated standard metal plates and is fixed on the inner main insulating layer, and the metal plates are mutually overlapped to form a complete main container for storing liquid hydrogen.
As an improvement of the technical scheme, the high-vacuum insulation box is a prefabricated standard insulation box and consists of an insulation box shell, an adsorption layer, a heat-resistant cushion block, an insulation box support, a high-vacuum layer and an in-box insulation layer. The insulating box shell is made of at least one of a stainless steel plate, a 9% nickel steel plate, an invar steel plate, an aluminum alloy plate and carbon fibers, insulating box supports are arranged inside the insulating box shell, and heat-resistant cushion blocks are arranged between the insulating box supports. The inside of the high-vacuum insulation box is vacuumized to form a high-vacuum layer, and the vacuum degree needs to reach 10 -3 pa or less. The vacuum pumping process is carried out by adopting auxiliary modes such as independent heating of interlayer space or high-temperature nitrogen circulation and the like. The insulating layer in the box adopts materials such as multilayer winding board, vacuum insulation panels or aerogel board, installs in the inside one side of insulating box shell, and the opposite side is installed the adsorbed layer, the adsorbed layer adopts at least one of palladium oxide, molecular sieve or active carbon adsorption material, maintains the vacuum degree on high vacuum layer.
As an improvement of the technical scheme, the high-vacuum insulation box is fixed on the concrete outer tank and the concrete bottom plate in a stud mode. The concrete outer tank and the concrete bottom plate are coated with polymer resin moisture-proof layers, a filling heat-insulating block is arranged between the high-vacuum insulating boxes, and the filling heat-insulating block is at least one of polyurethane foam, glass wool and aerogel.
As an improvement of the technical scheme, the size of the high vacuum insulation box is designed according to the size of the storage tank, a distributed prefabrication type is adopted, and a plurality of high vacuum insulation boxes are longitudinally or transversely fixed on the concrete outer tank and the concrete bottom plate in series, or an integral prefabrication type is adopted and fixed on the concrete outer tank and the concrete bottom plate. The high-vacuum insulation boxes are connected by adopting an intercommunicating valve, and the vacuum pumping valve is arranged at the top or the bottom, so that the on-site monitoring or the vacuum pumping is facilitated.
As an improvement of the technical scheme, the shape of the high vacuum insulation box is designed according to the appearance of the storage tank, and the high vacuum insulation box comprises a flat insulation box arranged on a plane, a fan insulation box arranged on the bottom surface, an arch insulation box arranged on the top surface, an obtuse angle insulation box arranged on the side surface, a three-surface insulation box arranged on a bottom angle, a right-angle insulation box arranged on the bottom angle and the like.
In an improvement of the above technical solution, the inner secondary insulation layer is composed of a plurality of prefabricated standard insulation boxes, and is fixed on the high vacuum insulation box by means of studs or bonding, the standard insulation boxes are prefabricated by assembling a support plate and a heat insulation material, the support plate is made of at least one of low temperature resistant plywood, glass fiber reinforced plastic plate, polytetrafluoroethylene and polyether ether ketone, and the heat insulation material is at least one of glass wool, pearl sand, aerogel, high vacuum insulation plate, polyurethane foam or vacuum glass beads. And a plurality of pressure, temperature and hydrogen detectors are arranged in the space of the inner secondary insulating layer and used for detecting whether the secondary shield leaks or not. Helium is filled in the space of the inner secondary insulating layer, so that residual air is prevented from being condensed and frozen in the space, and explosion atmosphere caused by hydrogen leakage is avoided.
As an improvement of the technical scheme, the secondary shielding layer is composed of a plurality of prefabricated standard metal plates and fixed on the inner secondary insulating layer, the metal plates are at least one of stainless steel plates, 9% nickel steel plates, invar steel plates and aluminum alloy plates, the metal plates are mutually overlapped to form a complete secondary container, a second layer of protection effect is achieved, and further liquid leakage caused by breakage of the main shielding layer is avoided.
In an improvement of the above technical solution, the inner main insulation layer is composed of a plurality of prefabricated standard insulation cold-keeping boxes, and is fixed on the secondary shielding layer by means of studs or bonding, the standard insulation cold-keeping boxes are assembled and prefabricated by using supporting plates and heat insulation materials, the supporting plates are made of at least one of low temperature resistant plywood, glass fiber reinforced plastic plates, polytetrafluoroethylene and polyether ether ketone, and the heat insulation materials are at least one of glass wool, pearl sand, aerogel, high vacuum heat insulation plates, polyurethane foam and vacuum glass beads. And a plurality of pressure, temperature and hydrogen detectors are arranged in the space of the inner main insulating layer and used for detecting whether the secondary shield leaks or not. Helium is filled in the space of the inner main insulating layer, so that residual air is prevented from being condensed and frozen in the space, and explosion atmosphere caused by hydrogen leakage is avoided.
As an improvement of the technical scheme, the main shielding layer is composed of a plurality of prefabricated standard metal plates, the metal plates are fixed on the inner side main insulating layer by adopting at least one of stainless steel plates, 9% nickel steel plates, invar steel plates and aluminum alloy plates, and the metal corrugated plates are mutually overlapped to form a complete main container for storing liquid hydrogen.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model aims to provide a land is with film liquid hydrogen storage tank of high vacuum insulation case, this invention regards double-deck metallic film and high vacuum insulation case as the design basis, has realized a set of independent film shielding layer liquid containing system to adopt the adiabatic mode of high vacuum insulation case, improved the insulating cold insulation performance of traditional film type storage tank, further reduce the evaporation rate, improve the storage time of liquid goods hydrogen in the storage tank; a set of complete high-vacuum insulation box system is adopted to prefabricate the high-vacuum insulation box module, so that the field construction amount is reduced, and the external heat transfer is effectively reduced, thereby reducing the evaporation rate of liquid hydrogen; the prefabricated film shielding layer and the prefabricated insulating layer are adopted for on-site splicing, so that the construction requirement is further reduced, the construction period is shortened, and the construction cost is saved; the double-layer shielding improves the safety performance of hydrogen storage, and the flexibility and the ductility of the film ensure the integrity of the container at low temperature; helium is filled between the shields, and a safety detection system is arranged, so that the accident risk of liquid hydrogen leakage caused by shield rupture is greatly reduced. The utility model is used for the warehousing and transportation of the vertical liquid hydrogen storage tank in land, liquid hydrogen boats and ships fuel tank and liquid hydrogen transport ship cargo tank has broken through the restriction of hydrogen storage pressure vessel, adopts normal low pressure vessel to satisfy the hydrogen storage requirement, is a brand-new, uses more extensively, the liquid hydrogen film type storage tank of safer, green, environmental protection.
1. The utility model provides a land is with film liquid hydrogen storage tank is a ordinary pressure liquid hydrogen container with high vacuum insulation case, and pressure is generally below 0.1Mpa, compares in 70 Mpa's high pressure hydrogen storage cylinder, and is safer, and energy density is higher, and pressure is low further to have reduced the damage of hydrogen embrittlement to the metal.
2. The utility model provides a land is with film liquid hydrogen storage tank is a flat vertical liquid hydrogen container with high vacuum insulation case, compares in the spherical storage tank of liquid hydrogen, under the same area, can save more liquid hydrogen.
3. The utility model provides a land is with film liquid hydrogen storage tank with high vacuum insulation case adopts high vacuum insulation case combination pattern, has improved adiabatic efficiency, further reduces the evaporation rate, guarantees the storage time of liquid hydrogen in the storage tank.
4. The utility model provides a land is with film liquid hydrogen storage tank with high vacuum insulation case adopts the flourishing liquid of film shielding layer, and liquid hydrogen is avoided liquid hydrogen and concrete tank wall direct contact to temperature and liquid hydrogen that the film shielding was kept apart, has further reduced requirement and construction requirement to the concrete tank body material.
5. The utility model provides a land is with film liquid hydrogen storage tank for land with high vacuum insulation case adopts double-deck shielded structural design, has guaranteed the structure independence of storage and airtight function, and every layer can guarantee independent storage, and when the main layer shielding damage back, the storage integrality of storage tank still can be guaranteed to the sublayer shielding, guarantees that liquid hydrogen does not leak.
6. The utility model provides a land is with film liquid hydrogen storage tank adopts the modularization design scheme, and the high vacuum insulation case of standard, the insulating cold insulation case of standard all adopt the prefabricated construction of modularization with the standard metal sheet, are applicable to not unidimensional hydrogen storage tank, and reduce cost improves the installation effectiveness.
7. The utility model provides a metal film type storage tank for storing liquefied hydrogen adopts double-deck shielding film, and the pliability of its film is guaranteed to shrink naturally at low temperature, can circulate the loading. When the outer tank deforms in a collision, the flexibility of the film can ensure the integrity of shielding, and the accident risk of large-amount leakage of liquid hydrogen is reduced.
8. The utility model provides a metal film type storage tank for storing liquefied hydrogen, its inboard inferior insulating layer is in inert gas (helium) environment with inboard main insulation layer all the time, and other combustible gas not, installs leakage gas detection system and temperature pressure monitoring system in the adiabatic filling layer, and the integrality of detection shielding that can be fast can further improve the security like this.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-4, the invention uses a double-layer metal film and a high vacuum insulation box as a design basis, realizes a set of independent film shielding layer liquid containing system, and adopts the heat insulation mode of the high vacuum insulation box, thereby improving the insulation and cold insulation performance of the traditional film type storage tank, further reducing the evaporation rate and improving the storage time of liquid cargo hydrogen in the storage tank; a set of complete high-vacuum insulation box system is adopted to prefabricate the high-vacuum insulation box module, so that the field construction amount is reduced, and the external heat transfer is effectively reduced, thereby reducing the evaporation rate of liquid hydrogen; the prefabricated film shielding layer and the prefabricated insulating layer are adopted for on-site splicing, so that the construction requirement is further reduced, the construction period is shortened, and the construction cost is saved; the double-layer shielding improves the safety performance of hydrogen storage, and the flexibility and the ductility of the film ensure the integrity of the container at low temperature; helium is filled between the shields, and a safety detection system is arranged, so that the accident risk of liquid hydrogen leakage caused by shield rupture is greatly reduced. The utility model is used for the warehousing and transportation of the vertical liquid hydrogen storage tank in land, liquid hydrogen boats and ships fuel tank and liquid hydrogen transport ship cargo tank has broken through the restriction of hydrogen storage pressure vessel, adopts normal low pressure vessel to satisfy the hydrogen storage requirement, is a brand-new, uses more extensively, the liquid hydrogen film type storage tank of safer, green, environmental protection.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a land is with film liquid hydrogen storage tank with high vacuum insulation case which characterized in that: the storage tank includes: concrete outer tank 1, dampproof course 2, high vacuum insulation case 3, inboard secondary insulating layer 5, secondary shielding layer 6, inboard main insulation layer 7, main shielding layer 8, steel tank deck 9, concrete tank deck 10, concrete bottom plate 11. The concrete outer tank 1, the concrete tank top 10 and the concrete bottom plate 11 adopt a prestressed reinforced concrete structure, the inner walls of the concrete outer tank 1 and the concrete bottom plate 11 are coated with a moisture-proof layer 2, the high-vacuum insulation boxes 3 are arranged on the inner side of the moisture-proof layer 2, a filling heat-insulating block 4 is arranged between each high-vacuum insulation box 3, the high-vacuum insulation boxes 3 are arranged on the inner side of the steel tank top 9 and are mutually connected with the high-vacuum insulation boxes 3 on the inner sides of the concrete outer tank 1 and the concrete bottom plate 11 to form a complete insulating layer, the inner side secondary insulating layer 5 consists of a plurality of prefabricated standard insulation cold-insulation boxes and is fixed on the high-vacuum insulation boxes 3 in a stud or bonding mode, the secondary shielding layer 6 consists of a plurality of prefabricated standard metal plates which are fixed on the inner side secondary insulating layer 5 and are mutually overlapped to form a complete secondary container, play the protection of second layer, avoid the further leakage of liquid that causes after main shielding layer 8 breaks, inboard main insulating layer 7 comprises a plurality of prefabricated standard insulation cold boxes, adopts double-screw bolt or the mode of bonding to fix on secondary shielding layer 6, main shielding layer 8 comprises a plurality of prefabricated standard metal sheets, fixes on inboard main insulating layer 7, and the metal sheet overlap joint of each other constitutes a complete main container for the storage liquid hydrogen. The steel tank deck 9 is fixed on the top end of the tank wall of the concrete outer tank 1, and the concrete tank deck 10 is laid on the steel tank deck top 9 to form external protection. The utility model provides a land is with film liquid hydrogen storage tank is a flat vertical liquid hydrogen container with liquid nitrogen cold wall, compares in liquid hydrogen spherical storage tank, under the same area, can save more liquid hydrogen.
The high vacuum insulation box 3 is a prefabricated standard insulation box and consists of an insulation box shell 12, an adsorption layer 13, a heat resistance cushion block 14, an insulation box support 15, a high vacuum layer 16 and an in-box insulation layer 17. The insulating box shell 12 is made of stainless steel plates, 9% nickel steel plates, invar steel plates, aluminum alloy plates or carbon fibers, insulating box supports 15 are arranged inside the insulating box shell 12, and heat-resistant cushion blocks 14 are arranged between the insulating box supports 15. The inside of the high vacuum insulation box 3 is vacuumized to form a high vacuum layer 16, and the vacuum degree needs to reach 10 -3 And below pa, performing the vacuum extraction process by adopting auxiliary modes such as independent heating of interlayer space or high-temperature nitrogen circulation and the like. The insulating layer 17 in the box adopts at least one of a multilayer winding plate, a vacuum insulation panel and an aerogel plate, is arranged on one side of the inside of the insulating box shell 12, and is provided with the adsorption layer 13 on the other side, and the adsorption layer 13 adopts at least one of palladium oxide, a molecular sieve and an activated carbon adsorption material to maintain the vacuum degree of the high vacuum layer 16.
The high vacuum insulation box 3 is fixed on a concrete outer tank 1 and a concrete bottom plate 11 by adopting a stud 18 mode, the concrete outer tank 1 and the concrete bottom plate 11 are coated with a polymer resin moisture-proof layer 2, a filling heat insulation block 4 is installed between the high vacuum insulation boxes 3, and the filling heat insulation block 4 adopts at least one of polyurethane foam, glass wool and aerogel.
The size of the high vacuum insulation box 3 is designed according to the size of the storage tank, a distributed prefabrication type is adopted, and a plurality of high vacuum insulation boxes 3 are longitudinally or transversely fixed on the concrete outer tank 1 and the concrete bottom plate 11 in series, or an integral prefabrication type is adopted and fixed on the concrete outer tank 1 and the concrete bottom plate 11. The high vacuum insulation boxes 3 are connected by adopting an interconnecting valve 20, and a vacuumizing valve 19 is arranged at the top or the bottom of the high vacuum insulation boxes, so that the on-site monitoring or the vacuum pumping is facilitated.
The shape of the high vacuum insulation box 3 is designed according to the appearance of the storage tank, and the high vacuum insulation box is respectively provided with a plane type insulation box arranged on a plane, a fan type insulation box arranged on a bottom surface, an arch type insulation box arranged on a top surface, an obtuse angle type insulation box arranged on a side surface, a three-surface type insulation box arranged on a bottom angle, a right-angle type insulation box arranged on the bottom angle and the like.
The inner side secondary insulating layer 5 and the inner side main insulating layer 7 are respectively composed of a plurality of prefabricated standard insulating cold-keeping boxes and are fixed on the high-vacuum insulating box 3 in a stud or bonding mode; a plurality of pressure, temperature and hydrogen detectors are arranged in the space between the inner side secondary insulating layer 5 and the inner side main insulating layer 7; helium is filled in the space between the inner side secondary insulating layer 5 and the inner side main insulating layer 7. The standard insulation cold-proof box is assembled and prefabricated by adopting a support plate and a heat-insulating material, the support plate material is at least one of low-temperature-resistant plywood, a glass steel plate, polytetrafluoroethylene and polyether-ether-ketone, and the heat-insulating material is at least one of glass wool, pearlife, aerogel, a high-vacuum heat-insulating plate, polyurethane foam and vacuum glass beads. The utility model provides a land is with film liquid hydrogen storage tank with liquid nitrogen cold wall adopts double-deck shielded structural design, has guaranteed the structure independence of storage and airtight function, and every layer can guarantee to save alone, and when the main layer shielding damage back, the storage integrality of storage tank still can be guaranteed in the secondary shield, guarantees that liquid hydrogen does not leak. The utility model provides a metal film type storage tank for storing liquefied hydrogen, its inboard inferior insulating layer is in inert gas (helium) environment with inboard main insulation layer all the time, and other combustible gas not, installs leakage gas detection system and temperature pressure monitoring system in the adiabatic filling layer, and the integrality of detection shielding that can be fast can further improve the security like this.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.