CN217128443U - Super large rainwater pipeline installs sleeper beam fast - Google Patents

Super large rainwater pipeline installs sleeper beam fast Download PDF

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Publication number
CN217128443U
CN217128443U CN202220218626.XU CN202220218626U CN217128443U CN 217128443 U CN217128443 U CN 217128443U CN 202220218626 U CN202220218626 U CN 202220218626U CN 217128443 U CN217128443 U CN 217128443U
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China
Prior art keywords
pipeline
rainwater
sleeper beam
pipe
pad
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冼绍波
邢灵敏
黄旺
喻文强
王智慧
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Abstract

The utility model belongs to the technical field of the pipeline sleeper beam, concretely relates to quick installation sleeper beam of super large rainwater pipeline. The two corbels are symmetrically arranged on two sides of the pipeline and comprise a pad beam arranged at the bottom of the pipeline and side beams fixedly connected with the upper end face of the pad beam and used for limiting positions on two sides of the pipeline, and a buffer mechanism used for stabilizing the pipeline is arranged at the joint of the side beams close to the pipeline and the pad beam. The utility model discloses an useful part of super large rainwater pipeline quick installation sleeper beam: when the waterproof pipe is used for installing the rainwater pipe on the municipal road, the construction process of the bottom of the tank can be reduced, the working efficiency is obviously improved, the construction cost is reduced, the safety is improved, the construction speed is accelerated, the exposure time of the base is reduced, the waterproof pipe is energy-saving and environment-friendly, and good economic benefits are achieved.

Description

Super large rainwater pipeline installs sleeper beam fast
Technical Field
The utility model belongs to the technical field of the pipeline sleeper beam, concretely relates to quick installation sleeper beam of super large rainwater pipeline.
Background
The method is characterized in that municipal roads are built in coastal cities (particularly in regions with abundant rainwater), in a municipal drainage system, the function of a rainwater and sewage pipeline is very important, the construction quality of the rainwater and sewage pipeline directly influences the collection and discharge of rainwater and the construction quality of the rainwater and sewage pipeline in a main road range directly influences the overall performance of the road, and an ultra-large-diameter concrete pipeline is adopted for a drainage system in an industrial factory with large annual rainfall and abundant rainwater, so that the construction of the drainage system mainly faces deep excavation, long construction period and difficult control of construction quality. The common construction method of the municipal road drainage pipe at present comprises the following steps: construction lofting → trench excavation → foundation groove inspection and treatment → pipeline flat foundation → pipe seat → pipeline installation → floating band → pipeline auxiliary well masonry → water-closing test → layered backfill and ground restoration. Obviously, the exposure time of the groove in the traditional construction method is long, the construction of the next procedure can be started after the cushion layer and pipe seat mud concrete are maintained for 3-5 days and reach the operation strength, the construction period is long, rainwater is abundant in southern coastal cities, the bottom of the base layer can be easily soaked in water, the field operation procedure period is long, and the construction method is not beneficial to the labor-saving operation.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model provides a novel structure is simple, reduces the maintenance time of bed course and tube socket, and it is high to improve work efficiency, and construction cost is low, and the security is high, the quick sleeper beam of installing of super large rainwater pipeline of energy-conserving ring.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides a quick installation sleeper beam of super large rainwater pipeline, the sleeper beam is equipped with two, and two sleeper beam symmetries locate the both sides of pipeline, including the bolster of locating the pipeline bottom, with the curb girder that the up end fixed connection of bolster is used for injecing the pipeline both sides position, the curb girder that is close to the pipeline is equipped with the buffer gear who is used for stabilizing the pipeline with bolster junction.
The utility model relates to a further technical means, will buffer gear is connected with the curb girder and the pad roof beam according to the state of buffering pipeline vibration.
The utility model relates to a further technical means, the angle between the one side that is close to the pipeline on the curb girder and the pad roof beam is 90-180 degrees.
The utility model relates to a further technical means, buffer gear includes a plurality of and fills up the spring that roof beam and curb girder are connected, is fixed in the terminal arc sheet rubber of spring.
The utility model relates to a further technical means, the diameter of arc sheet rubber is the same with the pipeline diameter.
The utility model relates to a further technical means, the lower terminal surface that fills up the roof beam is equipped with the slant fixed column.
The utility model relates to a further technical means, the incline direction of slant fixed column is towards the pipeline outside.
The utility model relates to a further technical means, be equipped with the hole for hoist on pad roof beam or the curb girder.
The utility model discloses an useful part of super large rainwater pipeline quick installation sleeper beam: when the waterproof pipe is used for installing the rainwater pipe on the municipal road, the construction process of the bottom of the tank can be reduced, the working efficiency is obviously improved, the construction cost is reduced, the safety is improved, the construction speed is accelerated, the exposure time of the base is reduced, the waterproof pipe is energy-saving and environment-friendly, and good economic benefits are achieved.
Drawings
Fig. 1 is a schematic sectional structure diagram of embodiment 1 of the present invention;
fig. 2 is a schematic top view of embodiment 1 of the present invention;
fig. 3 is a schematic cross-sectional structure diagram of embodiment 2 of the present invention;
fig. 4 is a schematic cross-sectional structure diagram of embodiment 3 of the present invention;
parts reference number description:
the pipeline-fixing device comprises a sleeper beam 1, a pipeline 2, a pad beam 3, a side beam 4, a hoisting hole 5, a spring 6, an arc-shaped rubber sheet 7 and an inclined fixing column 8.
Detailed Description
The following further describes the embodiments with reference to the drawings.
Example 1:
as shown in fig. 1 and 2, two sleeper beams 1 are arranged on the oversized rainwater pipeline for rapid installation, the two sleeper beams 1 are symmetrically arranged on two sides of the pipeline 2, and comprise a pad beam 3 arranged at the bottom of the pipeline 2 and a side beam 4 fixedly connected with the upper end face of the pad beam 3 and used for limiting the positions of two sides of the pipeline 2. The angle between one side of the side beam 4 close to the pipeline 2 and the pad beam 3 is 90-180 degrees. And hoisting holes 5 are formed in the pad beam 3 or the side beam 4. Two curb girders 4 support the both sides of pipeline 2 respectively, prevent that the pipeline from rolling about, the angle between curb girder 4 and the pad roof beam 3 makes and laminates more between curb girder 4 and the pipeline 2, and the pad roof beam 3 is used for supporting the bottom of pipeline 2, with the pipe bed hedgehopping. The pipeline is ensured to be stably fixed on the premise of simple and convenient installation.
The installation and use method of the rainwater pipeline comprises the following steps:
1. a rapid positioning sleeper beam of a prefabricated rainwater pipe is disclosed. The mould is designed according to the standard size of the sleeper beam. And manufacturing the positioning sleeper beam according to the designed standard size and the mould. Taking DN2000 second-level reinforced concrete plain end pipe as an example, the length of the component is 1550mm, the width of the component is 500mm, the groove excavation width is 4800mm, and 100mm is reserved in the middle of the two components, so that the components can be conveniently installed and corrected. The thickness of the base of the component is 400mm, and the stable part is 600mm higher than the top of the base. And (5) transporting the prefabricated sleeper beam to a construction site after the strength of the prefabricated sleeper beam meets the requirement.
2. Rainwater pipe groove excavation
Before the rainwater pipe digs the groove, should carry out the rainwater pipe well stake laying-out comprehensively to the plane position and the trend of giving out the rainwater pipe excavation, this is the smooth and easy prerequisite of assurance rainwater pipe line type.
The rainwater pipe groove excavation is carried out by adopting a mechanical cooperation manual excavation mode: and positioning each rainwater inspection well by adopting a GPS (global positioning system), and discharging a pipeline central line and two side excavation side lines. In the excavation process, a level gauge is used for measuring the excavation depth and the flowing water slope direction, and 10cm is reserved for manual cleaning. And (3) carrying out butt-joint support on the excavated grooves by using wood plates and logs at the interval of 2.5m by using a construction method of excavating and supporting at the same time until the pipeline construction is finished. After the supporting is finished, the construction can be manually carried out at the bottom of the groove.
3. Sleeper beam mounting
And positioning by using a level, arranging a positioning control pile in a straight line section of 10-15 meters, arranging a positioning control pile in a curve section of every 5-10 m, arranging a positioning pile in an intersection of every 5m, and arranging a height control line on the pile by using the level. 1:4, cement mortar grouting is adopted, and a sleeper beam is arranged according to the pipeline axis and the elevation hanging line.
4. Pipe installation
Firstly, the reinforced concrete pipe is checked before the pipe is lowered, and if the reinforced concrete pipe is lowered, the appearance of the reinforced concrete pipe is checked. The appearance quality and the dimensional tolerance meet the requirements of national standard concrete and reinforced concrete drainage pipe (GB11836-89) or the factory standard. The unqualified pipe is not used. The outer wall of the pipe in the pipeline taping range is chiseled by a chiseling machine and residues are removed by a steel wire brush, so that the pipe body and the pipe inside can be cleaned while the technical standard of taping technology is met.
Secondly, the concrete pipe is uniformly lowered mechanically, and the pipe is hung on the side of the groove by a crane and matched manually.
The lower pipe starts from one end of the inspection well, and is careful to smooth operation, so that the rope is prevented from being broken, and the sleeper beam is prevented from shifting due to pipeline collision. The pipe needs to be aligned and straightened in due time when being put down. After the pipe orifices are spliced, the pipe orifices are contracted by using a 5-10 ton chain block, the pipeline is stably installed in place, and the longitudinal clearance is controlled by using a seam-locking method.
And fourthly, when the length of the safety pipe at the inspection well is not consistent with the length of the pipe, the well position is properly adjusted to implement the operation, so that the pipe is prevented from being cut off.
5. Construction of flat foundations and pipe sockets
Erecting formworks on two sides of the pipeline according to specific sizes after the pipeline is installed, erecting the formworks to be straight, smooth and stable, and pouring flat foundations and pipe seats in a layered mode.
Secondly, the concrete for pouring is glidingly poured by adopting the chute, the concrete is poured from one side of the pipeline firstly when the concrete is poured, the lower part of the pipeline can be fully paved by the concrete after being vibrated by the vibrating bar, the lower part of the pipeline can be effectively prevented from generating a gap, and then the pouring and vibrating are carried out from the other side. During pouring, a person is dispatched to enter the pipe to check in time, so that the concrete at the joint of the pipe is guaranteed to be vibrated and compacted, and leaked slurry is treated. During pouring, inserting a steel wire mesh into the joint of the pipeline according to requirements, wherein the depth of the steel wire mesh inserted into the pipe seat is not less than 10 cm.
Before the concrete pipe seat is poured for the second time, the joint concrete is roughened to remove the cement film and loose stone or soft concrete layer on the surface, and the concrete pipe seat is fully moistened and washed clean, and the accumulated water remained on the surface of the concrete is removed, and then a layer of mortar with the same component as the mortar in the concrete is laid and poured.
6. Joint plastering construction
Firstly, wetting the pipe orifice of the part which is roughened in advance for 24 hours before smearing. And (4) cleaning the pipe orifice and brushing plain cement paste.
And secondly, arc-shaped steel side molds are installed on two sides of the steel wire mesh smearing belt connector. The steel wire mesh ensures no rust and scale, and the length of the steel wire mesh is set aside according to the design requirement. The yellow sand in the plastering mortar can be used after being screened. When cement mortar is mixed, the weight of cement and yellow sand should be weighed, and the mixing proportion is controlled well.
Thirdly, a first layer of cement mortar with the thickness of 15mm is smeared and compacted, so that the pipe wall is firmly bonded. Then wrapping the two steel wire nets, wherein the lapping length is not less than 10cm, and firmly binding with lead wires. After the first layer of cement mortar is initially set, smearing a second layer of cement mortar with the thickness of 10mm, carrying out extrusion forming by using an arc-shaped trowel, and finishing and compacting after the initial setting.
Fourthly, filling cement mortar into the inner seam of the pipeline, and trowelling the cement mortar, wherein the mortar is not higher than the inner wall of the pipeline; the inner seam of the pipe seat part is required to be hooked and smeared when concrete is poured.
Utility model discloses a prefabricated super large downspout sleeper beam that accords with the designing requirement is concentrated in batch production, and the required material of preparation component has realized concentrating and has stacked the management and be favorable to reducing dust pollution. The quality of the sleeper beam is better ensured through intensive and industrial construction. Install through using the small-size machines of manual cooperation in the installation, show improvement work efficiency, reduce construction cost for the construction speed, reduce the disturbance to basic structure, energy-concerving and environment-protective, have good economic benefits.
Example 2:
as shown in fig. 3, the same parts of this embodiment as those of embodiment 1 are not described again, but the differences are:
and a buffer mechanism for stabilizing the pipeline 2 is arranged at the joint of the side beam 4 close to the pipeline 2 and the pad beam 3, and comprises a plurality of springs 6 connected with the pad beam 3 and the side beam 4 and arc-shaped rubber sheets 7 fixed at the tail ends of the springs 6. The diameter of the arc-shaped rubber sheet 7 is the same as that of the pipeline 2. After pipeline 2 has installed, arc sheet rubber 7 and the laminating of pipeline 2, during installation pipeline 2, can avoid the striking between pipeline 2 and the sleeper beam 1 to break, produce the vibration under pipeline 2's the effect of water impact, spring 6 can produce the cushioning effect to the vibration, avoids 2 interface fracture and the wearing and tearing of pipeline that the vibration caused.
Example 3:
as shown in fig. 4, the same parts of this embodiment as those of embodiment 1 are not described again, but the differences are:
the lower end face of the pad beam 3 is provided with an oblique fixing column 8. The inclined direction of the inclined fixing column 8 faces the outer side of the pipeline 2. After the sleeper beam 1 is installed, the slant fixing columns 8 are obliquely inserted into the ground, so that the sleeper beams 1 on two sides are prevented from moving towards two sides and fixing the pipeline 2 which cannot be well in the vibration process of the pipeline 2.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention accordingly, and not to limit the protection scope of the present invention accordingly. All equivalent changes or modifications made in accordance with the spirit of the present disclosure are intended to be covered by the scope of the present disclosure.

Claims (7)

1. The utility model provides a quick installation sleeper beam of super large rainwater pipeline, characterized by: the two corbels are symmetrically arranged on two sides of the pipeline and comprise a pad beam arranged at the bottom of the pipeline and side beams fixedly connected with the upper end face of the pad beam and used for limiting positions on two sides of the pipeline, and a buffer mechanism used for stabilizing the pipeline is arranged at the joint of the side beams close to the pipeline and the pad beam.
2. The oversized rainwater pipeline quick installation sleeper beam of claim 1, which is characterized in that: the angle between one side of the side beam close to the pipeline and the pad beam is 90-180 degrees.
3. The oversized rainwater pipeline quick installation sleeper beam of claim 1, which is characterized in that: the buffer mechanism comprises a plurality of springs connected with the pad beam and the side beam, and arc-shaped rubber sheets fixed at the tail ends of the springs.
4. The oversized rainwater pipeline quick installation sleeper beam of claim 3, wherein: the diameter of the arc-shaped rubber sheet is the same as that of the pipeline.
5. The oversized rainwater pipeline quick installation sleeper beam of claim 1, which is characterized in that: and an inclined fixing column is arranged on the lower end face of the pad beam.
6. The oversized rainwater pipeline quick installation sleeper beam of claim 5, wherein: the inclined direction of the inclined fixing column faces the outer side of the pipeline.
7. The oversized rainwater pipeline quick installation sleeper beam of claim 1, which is characterized in that: and hoisting holes are formed in the pad beam or the side beam.
CN202220218626.XU 2022-01-26 2022-01-26 Super large rainwater pipeline installs sleeper beam fast Active CN217128443U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220218626.XU CN217128443U (en) 2022-01-26 2022-01-26 Super large rainwater pipeline installs sleeper beam fast

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220218626.XU CN217128443U (en) 2022-01-26 2022-01-26 Super large rainwater pipeline installs sleeper beam fast

Publications (1)

Publication Number Publication Date
CN217128443U true CN217128443U (en) 2022-08-05

Family

ID=82621395

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220218626.XU Active CN217128443U (en) 2022-01-26 2022-01-26 Super large rainwater pipeline installs sleeper beam fast

Country Status (1)

Country Link
CN (1) CN217128443U (en)

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