CN217125339U - Automatic assembly production line - Google Patents

Abstract

The utility model provides an automatic assembly production line belongs to article packing technical field, including the first supply line that is used for transporting the turnover case, be used for accepting the lift tilting mechanism of the turnover case that first supply line carried, be used for pressing from both sides the clamp of getting the first article in the turnover case and get the mechanism, be used for carrying the first article transfer chain of first article and be used for transporting the second supply line of second article. The detection device is used for detecting whether the air inflation of the package of the first object is qualified or not, the first object which is qualified in air inflation is sent into the package foam of the second object by the first object conveying line, and the first object which is unqualified in air inflation is sent into an unqualified bin by the first object conveying line. The production line can realize automatic assembly of the first object and the second object, and can automatically detect whether the inflatable package of the first object is qualified or not.

Description

Automatic assembly production line

Technical Field

The utility model relates to an article packaging technical field especially relates to an automatic assembly production line.

Background

In the existing on-line assembly process of the split internal machine remote controller, workers need to take the remote controller from a turnover box provided with the remote controller, and after the remote controller bar codes and the air conditioner internal machine bar codes are bound one by one, the remote controller is placed at a specified position of foam in a finished product machine and then is fixedly packaged by an adhesive tape. The current production mode has the following defects: (1) because the air conditioner is high in yield, 1 person needs to be configured on an assembly line of the remote controller to carry out first code scanning and on-line, and the situation that the remote controller is missed to be released easily occurs due to long-time repeated actions, so that the internal machine is not matched with the remote controller, the complaint of the subsequent procedures is caused, in addition, the assembly line also needs workers to carry out assembly and packaging, and the automation degree is lower; (2) the existing remote controller package is an inflatable package, and is packaged by a plastic bag and filled with inert gas to protect components such as remote controller keys, but the remote controller which is easy to package and leak gas is manually taken and flows into an assembly line, so that the remote controller is easy to have quality hidden trouble.

Chinese patent CN109383878A discloses a boxing device for air conditioner remote controllers, which comprises an upper belt line for transporting a material frame with an air conditioner remote controller, a lower belt line for transporting an empty material frame, a lifting device for carrying the material frame and transporting the empty material frame to the lower belt line, and a carrying system for turning over the air conditioner remote controller in the material frame and loading the air conditioner remote controller into air conditioner packaging foam, wherein the lifting device is installed between the upper belt line and the lower belt line, and the carrying system is installed at the side of the lifting device. The device utilizes mechanical equipment to accomplish the vanning work of air conditioner remote controller, replaces the manual work completely, reduces the labour input, but the device can not realize that the remote controller packing detects, and assembly efficiency is lower, can not satisfy the requirement of high-efficient production.

SUMMERY OF THE UTILITY MODEL

For overcoming the problem that exists among the correlation technique, one of the purposes of the utility model is to provide the automatic assembly production line, this production line can realize the automatic assembly of first article and second article, and whether the gas packaging that can the first article of automated inspection is qualified moreover, and production efficiency is high, is favorable to realizing the cost reduction of enterprise and increases.

An automated assembly line, comprising:

the first conveying line is used for transferring a turnover box, and the turnover box is used for placing the first articles subjected to air inflation packaging;

the lifting turnover mechanism is used for receiving the turnover boxes conveyed by the first conveying line and transferring the empty turnover boxes to the outside of the production line through the first conveying line;

a gripping mechanism that grips the packaged first article from the transfer box and places the first article onto a first article transport line;

the first article conveying line is used for conveying a first article; the detection device is used for detecting whether the package inflation of the first object is qualified or not, the first object which is qualified in inflation is sent into the package foam of the second object by the first object conveying line, and the first object which is unqualified in inflation is sent into an unqualified bin by the first object conveying line;

and the second conveying line is used for conveying a second object and is matched with the first object conveying line, so that the first object qualified in inflation falls into the groove of the packaging foam of the second object.

The utility model discloses in the technical scheme of preferred, first transportation line includes that the first transport section that the level set up, the second that the slope set up carry section, third transport section, first transport section sets up second transport section top, the third transport section is located second transport section below, third transport section entry end is located the below of the exit end of second transport section.

The utility model discloses in the technical scheme of preferred, the exit end of section is carried to the second is equipped with first stop gear, first stop gear includes the first baffle of "people" font, first baffle is rotatory by the rotating electrical machines drive, first baffle has two free ends, and two free ends are provided with gyro wheel and supplementary baffle respectively.

The utility model discloses in the technical scheme of preferred, the exit end of section is carried to the second is equipped with lift tilting mechanism, lift tilting mechanism includes:

the lifting turnover main body is arranged close to the outlet end of the second conveying section, the lifting support is arranged on the main body in a lifting mode, a roller sliding rail is arranged on the lifting support, and the inlet end of the lifting support faces the outlet end of the second conveying section; the turnover device is arranged on the lifting turnover main body and drives the lifting support to turn over, so that the surface of the lifting support and the horizontal plane form an included angle to incline.

In the preferred technical solution of the present invention, the lifting and turning mechanism is further provided with a clamping device and an end surface baffle, the clamping device comprises two clamping baffles and a clamping cylinder, the two clamping baffles are movably disposed on the lifting support and are oppositely disposed, and the clamping cylinder drives the two clamping baffles to move away from or approach each other; the end face baffle is fixed on the lifting support, and the end face baffle is far away from the inlet end of the lifting support.

The utility model discloses in the technical scheme of preferred, press from both sides and get the mechanism setting and be in one side of lift tilting mechanism, it includes that the arm gets the claw with pressing from both sides to get the mechanism, the arm sets up one side of lift tilting mechanism, it sets up on the arm to get the claw, it gets first article through getting the cylinder drive clamp to get the claw.

The utility model discloses in the technical scheme of preferred, first article transfer chain is located one side of first transportation line, the entry end of first article transfer chain is close to press from both sides and get the mechanism setting, first article transfer chain includes:

the conveying support is positioned on one side of the first conveying line, the first conveying belt is arranged on the conveying support along the length direction of the conveying support, the limiting baffles are arranged on two sides of the first conveying belt along the length direction of the first conveying belt, and the limiting baffles protrude upwards from the surface of the first conveying belt;

a blanking groove is arranged at the inlet end of the first object conveying line, the top opening and the bottom of the blanking groove are connected with the surface of the first conveying belt, a blanking outlet is arranged on the side wall of the blanking groove, and a second blocking mechanism is arranged at the blanking outlet;

one end of the first conveyor belt, which is far away from the clamping mechanism, is provided with an unqualified product opening, and an unqualified material box is arranged below the unqualified product opening.

In the preferred technical solution of the present invention, the detecting device includes a first code scanning device, an inflation detector and a code reading device, and the first code scanning device, the inflation detector and the code reading device are sequentially fixed on the conveying support along the conveying direction of the first conveying belt;

the first code scanning device comprises a first code scanning support and a first code scanning gun, the first code scanning support is fixed on the conveying support, and the first code scanning gun is fixed on the first code scanning support and arranged towards the first conveying belt;

the inflation detector comprises a detection support, a pressing cylinder and a magnetic switch, the detection support is fixed on the conveying support, the pressing cylinder is fixed at the bottom of the detection support and arranged towards the first conveying belt, the magnetic switch is arranged on the pressing cylinder and electrically connected with a piston rod of the pressing cylinder, and one end of the piston rod of the pressing cylinder is connected with a pressing plate; the bottom of the detection support is provided with a slide rail, the downward-pressing air cylinder is movably arranged on the slide rail, the downward-pressing air cylinder is connected with an elastic device, one end of the elastic device is fixed on the side wall of the downward-pressing air cylinder, and the other end of the elastic device is fixed on the detection support;

the code reading device comprises a code reading support and a code reader, the code reading support is fixed on the conveying support, and the code reader is fixed on the code reading support and faces the first conveying belt.

In the preferred technical solution of the present invention, the side wall of the first object conveying line is provided with an assembly chute, along the conveying direction of the first object conveying line, the assembly chute is located at the downstream of the code reading device, one side of the assembly chute is provided with a photoelectric switch and a push cylinder, and a push rod of the push cylinder is arranged toward the assembly chute;

an opening is formed in the bottom of the assembling chute, pressing cylinders are arranged on two sides of the assembling chute, a piston rod of each pressing cylinder is fixed on the conveying support, and the assembling chute is fixed on each pressing cylinder; and a telescopic baffle is arranged at an opening at the bottom of the assembling chute, the telescopic baffle is driven by a needle-shaped cylinder, and the needle-shaped cylinder is fixed at the bottom end of the assembling chute.

In a preferred technical solution of the present invention, the second conveying line includes a second bracket and a second conveyor belt, the second bracket is disposed at one end of the first conveying line, and the second conveyor belt is disposed on the second bracket; a control cabinet for controlling the automatic assembly production line to operate is arranged on one side of the second conveying line; the second bracket is provided with a guide mechanism, and the guide mechanism is used for guiding the direction of the second object;

a second code scanning device is arranged on the second conveying line and faces the second conveying belt;

the second conveying line is provided with a positioning baffle, the positioning baffle is driven by a driving mechanism to extend out of or retract from the surface of the second conveying belt along the vertical direction, and the positioning baffle is used for blocking a second object on the second conveying belt; when the second packaged object is blocked by the positioning baffle, the groove of the packaging foam of the second object is positioned right below the assembling chute.

The utility model has the advantages that:

the utility model provides a pair of automatic assembly production line, this automatic assembly production line's first supply line, lift tilting mechanism, clamp are got mechanism, first article transfer chain and second supply line and are mutually supported, can realize the mutual assembly of first article and second article. The turnover box with the first object placed is conveyed to the lifting turnover mechanism through a first conveying line, then the clamping mechanism clamps the first object in the turnover box and places the first object on the first object conveying line, the first object is conveyed and detected through the first object conveying line, the qualified package is conveyed into the package foam of the second object, and the unqualified package is conveyed to an unqualified bin to be collected. And the second object transported by the second transport line is matched with the first object transport line, so that the first object which is qualified to be detected is sent out and then just falls into the groove of the packaging foam of the second object, and finally the second object and the first object are assembled and seamlessly connected, thereby greatly improving the assembly efficiency of the objects which need to be packaged together in the production process. In summary, the production line integrates object conveying, packaging detection and multi-object packaging, the object packaging and assembling efficiency is high, and cost reduction and efficiency improvement of enterprises are facilitated.

Drawings

Fig. 1 is a first perspective view of an automatic assembly line provided by the present invention;

FIG. 2 is a second perspective view of an automated assembly line provided by the present invention;

fig. 3 is a first perspective view of a first transport line provided by the present invention;

fig. 4 is a first perspective view of the lifting and turning mechanism provided by the present invention;

fig. 5 is a perspective view of the side of the lifting and turning mechanism provided by the present invention;

fig. 6 is a perspective view of a first article conveying line provided by the present invention;

fig. 7 is a perspective view of a side of a first article conveying line provided by the present invention;

fig. 8 is a perspective view of a second transport line provided by the present invention;

fig. 9 is a schematic structural view of the second object and the assembly chute provided by the present invention;

fig. 10 is a perspective view of the transfer container provided by the present invention.

Reference numerals:

1. a first transport line; 2. a control cabinet; 3. a second transport line; 4. a lifting turnover mechanism; 5. a gripping mechanism; 6. a first article conveyance line; 7. unqualified workbin; 8. a turnover box; 9. a first object; 10. a first blocking mechanism; 11. packaging the foam; 12. a second object; 101. a first conveying section; 102. a second conveying section; 103. a first baffle plate; 104. a rotating electric machine; 105. a third conveying section; 1031. a roller; 1032. an auxiliary baffle; 301. a second bracket; 302. a second conveyor belt; 303. A second code scanning device; 304. positioning a baffle plate; 305. a guide mechanism; 40. a clamping device; 401. Lifting and turning the main body; 402. a lifting support; 403. a turning device; 404. an end face baffle; 405. Clamping the baffle; 406. a clamping cylinder; 4021. a roller slide rail; 501. a mechanical arm; 502. a clamping cylinder; 503. clamping claws; 601. a delivery stent; 602. a limit baffle; 603. a first conveyor belt; 604. a charging chute; 605. a second blocking mechanism; 606. a first code scanning device; 607. an inflation detector; 608. a code reading device; 609. assembling a chute; 610. a photoelectric switch; 611. a push cylinder; 612. a pressing cylinder; 613. a telescopic baffle; 614. a needle cylinder; 6061. a first scanning code support; 6062. a first code scanning gun; 6071. detecting the bracket; 6072. a slide rail; 6073. an elastic device; 6074. a magnetic switch; 6075. pressing down the air cylinder; 6081. a code reading bracket; 6082. a code reader; 701. and 7, opening the unqualified product.

Detailed Description

Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present invention have been illustrated in the accompanying drawings, it is to be understood that the invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, a first message may also be referred to as a second message, and similarly, a second message may also be referred to as a first message, without departing from the scope of the invention. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

As shown in fig. 1 to 10, an automatic assembly line includes:

the device comprises a first conveying line 1, a second conveying line 1, a first conveying device and a second conveying device, wherein the first conveying line 1 is used for transferring a turnover box 8, and the turnover box 8 is used for placing a first object 9 after being inflated and packaged; more specifically, a plurality of first articles 9 may be placed in the turnover box 8. Namely, the turnover box 8 is provided with a plurality of first article 9 placing grooves, and the first articles 9 after being inflated and packaged can be placed in the placing grooves.

The lifting turnover mechanism 4 is used for receiving the turnover boxes 8 conveyed by the first conveying line 1, and transporting the empty turnover boxes 8 out of the production line through the first conveying line 1;

the clamping mechanism 5 is used for clamping the packaged first articles 9 from the turnover box 8, and placing the first articles 9 on the first article conveying line 6;

a first article conveying line 6, the first article conveying line 6 being used for conveying a first article 9; the first article conveying line 6 is provided with a detection device for detecting the package of the first article 9, the detection device is used for detecting whether the package of the first article 9 is inflated to be qualified or not, the first article 9 which is inflated to be qualified is conveyed into the package foam 11 of the second article 12 by the first article conveying line 6, and the first article 9 which is inflated to be unqualified is conveyed into the unqualified bin 7 by the first article conveying line 6;

and the second conveying line 3 is used for conveying a second object 12 and is matched with the first object conveying line 6, so that the first object 9 qualified in inflation falls into the groove of the packaging foam 11 of the second object 12.

After the turnover box 8 with the first object 9 is conveyed to the lifting turnover mechanism 4, the clamping mechanism 5 clamps the first object 9 in the turnover box 8 and places the first object 9 on the first object conveying line 6, the turnover box 8 clamped with the first object 9 becomes an empty box, the empty turnover box 8 is conveyed to the first conveying line 1 by the lifting turnover mechanism 4, and the first conveying line 1 conveys the turnover box 8 out of the production line to prepare for next turnover of the first object 9.

In the automatic assembly production line, the first transport line 1, the lifting and overturning mechanism 4, the clamping mechanism 5, the first object transport line 6 and the second transport line 3 are matched with each other, so that the first object 9 and the second object 12 can be assembled with each other. The turnover box 8 filled with the first objects 9 is conveyed to the lifting turnover mechanism 4 through the first conveying line 1, then the clamping mechanism 5 clamps the first objects 9 in the turnover box 8 and places the first objects 9 on the first object conveying line 6, the first objects 9 are conveyed and detected through the first object conveying line 6, the qualified packages are conveyed into the packaging foam 11 of the second objects 12, and the unqualified packages are conveyed to the unqualified bin 7 to be collected. And the second object 12 transported by the second transport line 3 is matched with the first object transport line 6, so that the qualified first object 9 is sent out and just falls into the groove of the packaging foam 11 of the second object 12, and finally the second object 12 and the first object 9 are assembled and seamlessly connected, thereby greatly improving the assembly efficiency of the objects needing to be packaged together. In summary, the production line integrates object conveying, packaging detection and multi-object packaging, the object packaging and assembling efficiency is high, and cost reduction and efficiency improvement of enterprises are facilitated.

The automatic assembly production line is provided with a control cabinet 2 for controlling the operation of the whole system. And the control cabinet 2 is provided with a touch screen, a power switch, an acousto-optic alarm lamp and an emergency stop switch. When the second conveying line 3 or the first object conveying line 6 has a fault, the operator enables the whole system to be stopped emergently through the emergency stop switch to prevent accidents. More specifically, the specific process of packaging the first article 9 with the automatic assembly line is as follows:

the utility model discloses the automatic assembly production line of applying for the protection can be used to pack air conditioner inner unit and inner unit remote controller. The working process of the assembly line will be described in detail below with the first object 9 as a remote controller and the second object 12 as an air conditioner internal unit. Firstly, a power switch is manually turned on, components such as the lifting turnover mechanism 4, the clamping mechanism 5 and the like are reset on the touch screen, and then the operation is started. The turnover box 8 filled with the remote controller is manually placed into the first conveying line 1, and it should be noted that the remote controller is subjected to packaging and inflation treatment, and a bar code specially belonging to the remote controller is pasted on the package. The first transport line 1 can accommodate a plurality of turnover boxes 8 at a time, and the turnover boxes 8 are conveyed to the lifting and turning mechanism 4 on the first transport line 1. The lifting turnover mechanism 4 ascends to receive the turnover box 8 with the remote controller and fixes the turnover box 8. Then the clamping mechanism 5 starts to clamp the remote controller in the turnover box 8 and places the remote controller on the remote controller conveying line 6. The remote controller is conveyed to the detection device by the remote controller conveying line 6, the detection device detects the inflation condition of the remote controller package, and whether the remote controller package is qualified in inflation is judged. The qualified product is sent to the inner machine packaging foam 11, and the unqualified product is sent to the unqualified bin 7 to be collected for subsequent repacking. In the process of carrying out inflation detection, the second conveying line 3 simultaneously conveys and transports the inner machine, and the package of the inner machine is provided with a groove for placing a remote controller. The second conveying line 3 conveys the indoor unit to the outlet of the qualified product of the remote controller conveying line 6, and the detected qualified remote controller just falls into the groove of the indoor unit packaging foam 11 after coming out of the remote controller conveying line 6, so that the packaging assembly of the air conditioner remote controller and the indoor unit is completed. Further, the first transport line 1 comprises a first conveying section 101 arranged horizontally, a second conveying section 102 arranged obliquely, and a third conveying section 105, wherein the first conveying section is arranged above the second conveying section 102, the third conveying section 105 is arranged below the second conveying section 102, and an inlet end of the third conveying section 105 is arranged below an outlet end of the second conveying section 102. Furthermore, the outlet end of the second conveying section 102 is provided with a first blocking mechanism 10, the first blocking mechanism 10 comprises a first baffle plate 103 shaped like a Chinese character 'ren', the first baffle plate 103 is driven by a rotating motor 104 to rotate, the first baffle plate 103 has two free ends, and the two free ends are respectively provided with a roller 1031 and an auxiliary baffle plate 1032.

The second conveying section 102 and the third conveying section 105 are both obliquely arranged. More specifically, the first conveying section 101, the second conveying section 102 and the third conveying section 105 are all roller-type sliding rails. The operator places the turnaround box 8 containing the first article 9 at the entrance end of the second conveying section 102. The turnover box 8 can automatically slide downwards under the action of gravity, and additional power is not required, so that energy is saved. The turnover box 8 slides downwards to the first blocking mechanism 10 and is blocked by the first blocking mechanism 10. Note that, a travel switch is provided at the first blocking mechanism 10 to detect the position of the container 8. The first flap 103 of the first blocking mechanism 10 is driven to rotate by the rotating motor 104, one end of the first flap 103 shaped like a Chinese character 'ren' is lowered and moved away, the other end is raised, the raised end is the end provided with the roller 1031, the roller 1031 can block the subsequent turnover box 8, and the lowered end plays a past role to make the turnover box 8 fall to the lifting turnover mechanism 4. The first baffle 103 can accommodate one turnover box 8 in the length direction, so that each time a single turnover box 8 passes through the first blocking mechanism 10, the ordered operation of the whole system can be ensured.

Further, the outlet end of the second conveying section 102 is provided with the lifting and overturning mechanism 4, and the lifting and overturning mechanism 4 includes:

lifting and overturning main body 401, lifting support 402 and turning device 403, lifting and overturning main body 401 is close to the exit end setting of second conveying section 102, lifting support 402 liftable sets up in the main part, lifting support 402's entry end orientation the exit end of second conveying section 102, the last gyro wheel slide rail 4021 that is equipped with of lifting support. The turning device 403 is disposed on the lifting turning main body 401, and the turning device 403 drives the lifting support 402 to turn over, so that the surface of the lifting support 402 is inclined at an included angle with the horizontal plane. It should be noted that the lifting bracket 402 is hinged to the lifting and overturning body 401, and the overturning device 403 may be an air cylinder, and the air cylinder pushes the lifting bracket 402 to rise, so that the lifting bracket 402 is inclined to the horizontal plane. The tilting principle of the lifting bracket 402 here is similar to the lifting principle of the trunk of a truck.

Further, a clamping device 40 is further arranged on the lifting and overturning mechanism 4, the clamping device 40 includes two clamping baffles 405 and a clamping cylinder 406, the two clamping baffles 405 are movably arranged on the lifting support 402 and are oppositely arranged, and the clamping cylinder 406 drives the two clamping baffles 405 to move away from or approach to each other. Furthermore, a roller sliding rail 4021 is arranged on the lifting bracket 402. Furthermore, an end face baffle 404 is further arranged on the lifting and overturning mechanism 4, the end face baffle 404 is fixed on the lifting support 402, and the end face baffle 404 is arranged far away from the inlet end of the lifting support 402.

The lifting bracket 402 is used for receiving the turnover box 8 which is dropped from the first blocking mechanism 10, and after the turnover box 8 enters the lifting bracket 402, the turnover box slides to the end baffle 404 under the action of inertia and is blocked by the end baffle 404 and cannot move continuously. At this time, the clamping device 40 is activated, and the clamping cylinder 406 drives the two clamping baffles 405 to approach each other, so as to clamp the turnover box 8, so as to prevent the turnover box 8 from shifting when the clamping mechanism 5 clamps the first object 9, and thus the first object 9 is not clamped.

After the first object 9 is gripped, the turning device 403 is started to incline the lifting bracket 402, and the inclined lifting bracket 402 slides the empty turnover box 8 to the third conveying section 105, and slides to the tail of the third conveying section 105 under the action of gravity. The operator now removes the empty container 8 for the next transfer of the first article 9. It should be noted that a detection device may be disposed at the tail of the third conveying section 105, and when the detection device detects that the empty turnover box 8 is conveyed in place, the detection device reminds the worker to take down the empty turnover box 8 in time through a prompt light. As another embodiment, can adopt the first article 9 turnover case 8 of intelligence AGV lift truck carrying, the automatic upset that rises of intelligence AGV lift truck sends turnover case 8 to the entry end of second transport section 102, and automatic decline catches on the turnover case 8 of third transport section 105 afterbody, realizes that unmanned intelligence is gone on the line.

Further, the clamping mechanism 5 is arranged on one side of the lifting and overturning mechanism 4, the clamping mechanism 5 comprises a mechanical arm 501 and a clamping claw 503, the mechanical arm 501 is arranged on one side of the lifting and overturning mechanism 4, the clamping claw 503 is arranged on the mechanical arm 501, and the clamping claw 503 is driven by a clamping cylinder 502 to clamp the first object 9. The robotic arm 501 may be raised and lowered in rotation to better control the gripping jaws 503 in gripping the first article 9. The clamping claw 503 is two parallel flat plates, and the clamping cylinder 502 drives the two flat plates to approach each other, so that the first articles 9 after being inflated and packaged can be clamped at one time.

Further, the first article transport line 6 is located at one side of the first transport line 1, an entrance end of the first article transport line 6 is disposed near the gripping mechanism 5, and the first article transport line 6 includes:

the conveying support 601, the first conveying belt 603 and the limit baffle 602, the conveying support 601 is located on one side of the first conveying line 1, the first conveying belt 603 is arranged on the conveying support 601 along the length direction of the conveying support 601, the limit baffle 602 is arranged on two sides of the first conveying belt 603 along the length direction of the first conveying belt 603, and the limit baffle 602 protrudes upwards from the surface of the first conveying belt 603. The limit stop 602 is used to limit the movement of the first object 9 on the first conveyor 603 and prevent the first object 9 from falling off the first conveyor 603.

Further, a blanking groove 604 is arranged at the inlet end of the first object conveying line 6, the top opening and the bottom of the blanking groove 604 are connected with the surface of the first conveying belt 603, a blanking outlet is arranged on the side wall of the blanking groove 604, and a second blocking mechanism 605 is arranged at the blanking outlet. The first article 9 gripped by the gripping mechanism 5 is put into the chute 604, and the width of the chute 604 matches the width of the first article 9 after air packing, so that a plurality of the first articles 9 are stacked in the chute 604. When the second blocking mechanism 605 is lifted, the first article 9 at the bottom of the chute 604 is carried out of the chute 604 by the first conveyor belt 603. The second stop 605 then falls, preventing the subsequent first article 9 from being dispensed. The second stop mechanism 605 causes the first articles 9 to be sequentially fed out in sequence in the chute 604.

Further, the detecting device includes a first code scanning device 606, an inflation detector 607 and a code reading device 608, and the first code scanning device 606, the inflation detector 607 and the code reading device 608 are sequentially fixed on the conveying bracket 601 along the conveying direction of the first conveying belt 603.

Further, the first code scanning device 606 includes a first code scanning support 6061 and a first code scanning gun 6062, the first code scanning support 6061 is fixed on the conveying support 601, and the first code scanning gun 6062 is fixed on the first code scanning support 6061 and is disposed toward the first conveying belt 603. The first scanner 6062 is used to scan the barcodes on the first objects 9 so that each barcode is bound to one of the first objects 9.

Further, aerify detector 607 includes detection support 6071, air cylinder 6075 and magnetic switch 6074 down, it fixes to detect support 6071 on the transfer gantry 601, air cylinder 6075 fixes down detect support 6071 bottom and orientation first conveyer belt 603 sets up, magnetic switch 6074 sets up on the air cylinder 6075 down and with air cylinder 6075's piston rod electric connection down, the one end of air cylinder 6075's piston rod even has the clamp plate down. Further, the bottom of the detection support 6071 is provided with a slide rail 6072, the down-pressing cylinder 6075 is movably arranged on the slide rail 6072, the down-pressing cylinder 6075 is connected with an elastic device 6073, one end of the elastic device 6073 is fixed on the side wall and the other end of the down-pressing cylinder 6075, and the other end of the down-pressing cylinder 6071 is fixed on the detection support 6071, and the elastic device 6073 is arranged on the detection support 6071 and close to one side of the blanking groove 604. When the first article 9 is conveyed to the inflation detector 607, the piston rod of the push-down cylinder 6075 pushes down the first article 9, and the first article 9 continues to move forward by the first conveyor 603. At the same time, the push-down cylinder 6075 also slides on the slide rail 6072, and the elastic means 6073 is stretched. The control cabinet 2 is provided with a pressing time of the pressing cylinder 6075, when the set pressing time is reached, the pressing cylinder 6075 drives the pressing piston rod to retract, and the pressing cylinder 6075 slides and resets on the slide rail 6072 under the retraction elastic force of the elastic device 6073. Whether the inflatable package of the first object 9 to be detected is qualified is judged through the magnetic switch 6074, if the package of the first object 9 leaks air, the piston rod output is pressed downwards to be increased, a magnetic switch 6074 signal is triggered, and the signal is fed back to the control system to be stored corresponding to the bar code of the first object 9. If the amount of the piston rod pressed down is in the set range, the first article 9 is judged to be qualified in air-filled package.

Further, the code reading device 608 includes a code reading support 6081 and a code reader 6082, the code reading support 6081 is fixed on the conveying support 601, and the code reader 6082 is fixed on the code reading support 6081 and is disposed toward the first conveying belt 603. Furthermore, the assembly chute 609 of the first article conveying line 6 is located downstream of the code reading device 608 along the conveying direction of the first article conveying line 6, a photoelectric switch 610 and a pushing cylinder 611 are disposed on one side of the assembly chute 609, and a pushing rod of the pushing cylinder 611 is disposed toward the assembly chute 609.

The code reader 6082 is used for reading information on a bar code of the first object 9, and if the first object 9 is unqualified, the first object 9 is continuously conveyed backwards by the first object conveying line 6 until the first object 9 is in an unqualified bin 7 of an unqualified product port; if the first article 9 is acceptable, it is fed into the assembly chute 609.

An opening is formed in the bottom of the assembling chute 609, pressing cylinders 612 are arranged on two sides of the assembling chute 609, and two ends of piston rods of the pressing cylinders 612 are fixed on the conveying support 601. It should be noted that the piston rod of the pressing cylinder 612 is fixed to one side of the conveying bracket 601 through a supporting plate having an L-shaped cross section. That is, in the technical solution of the present application, the piston rod is fixed, the pressing cylinder 612 can move up and down on the piston rod, and the piston rod guides the movement of the pressing cylinder 612. The assembling chute 609 is fixed on the pressing cylinder 612, and the pressing cylinder 612 can drive the assembling chute 609 to move up and down; an opening at the bottom of the assembling chute 609 is provided with a telescopic baffle 613, the telescopic baffle 613 is driven by a needle-shaped air cylinder 614, and the needle-shaped air cylinder 614 is fixed at the bottom end of the assembling chute 609. The telescopic baffle 613 is adapted to the shape of the bottom opening of the assembly chute 609. The opening at the bottom of the assembling chute 609 is open, the first object 9 falls into the groove of the second object 12 packaging foam 11 from the opening at the bottom of the assembling chute 609, at this time, the needle cylinder 614 is started, the telescopic baffle 613 is driven to retract to the opening at the bottom of the assembling chute 609, and at this time, the opening at the bottom of the assembling chute 609 is sealed. Then, the pressing cylinder 612 moves downwards along the piston rod to drive the assembling chute 609 to move downwards together, and the first object 9 is pressed into the groove of the packaging foam 11 of the second object 12 through the assembling chute 609, so that the first object 9 and the second object 12 are assembled.

Further, one end, far away from the clamping mechanism 5, of the first object conveying line 6 is provided with an unqualified product opening, and the unqualified material box 7 is arranged below the unqualified product opening. The reject bin 7 is used to collect the first articles 9 that are rejected from the package.

Further, the second transport line 3 comprises a second bracket 301 and a second conveyor belt 302, the second bracket 301 is disposed at one end of the first transport line 1, and the second conveyor belt 302 is disposed on the second bracket 301;

the second bracket 301 is provided with a guiding mechanism 305, and the guiding mechanism 305 is used for guiding the direction of the second object 12. The correcting mechanism 305 may be provided in several numbers, and the correcting mechanism 305 includes several rollers 1031 provided on the second conveyor belt 302, and corrects the second object 12 and the second object 12 packaging foam 11 by the rollers 1031.

Further, a second code scanning device 303 is disposed on the second transport line 3, and the second code scanning device 303 is disposed toward the second conveyor belt 302. The second code scanning device 303 is used for reading the barcode on the second object 12, so that the barcode of the second object 12 and the barcode of the first object 9 are bound to each other.

Further, a positioning baffle 304 is arranged on the second transport line 3, the positioning baffle 304 is driven by a driving mechanism to extend out or retract on the surface of the second conveyor belt 302 along the vertical direction, and the positioning baffle 304 is used for blocking the second object 12 on the second conveyor belt 302; when the wrapped second piece 12 is stopped by the positioning stop 304, the groove of the second piece 12 wrapped with the foam 11 is located directly below the assembly chute 609.

After the positioning baffle 304 extends out of the second object 12, the first object 9 with qualified package just falls into the groove of the foam 11 packaged in the second object 12, and the control can be realized by programming.

The utility model also provides a turnover case 8, turnover case 8 is applied to in the 9 automatic assembly production lines of above-mentioned first article, it holds the position to be equipped with the 9 first articles of a plurality of on the turnover case 8. The turnover box 8 can turnover a plurality of first objects 9 at one time, and is matched with the automatic assembly production line for the first objects 9, so that the economic benefit of an enterprise is improved.

The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures. In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the case of not making a reverse description, these directional terms do not indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of protection of the present application is not to be construed as being limited. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An automated assembly line, comprising:

the first conveying line is used for transferring a turnover box, and the turnover box is used for placing the first articles subjected to air inflation packaging;

the lifting turnover mechanism is used for receiving the turnover boxes conveyed by the first conveying line and transferring the empty turnover boxes to the outside of the production line through the first conveying line;

a gripping mechanism that grips the packaged first article from the transfer box and places the first article onto a first article transport line;

the first article conveying line is used for conveying a first article; the detection device is used for detecting whether the package inflation of the first object is qualified or not, the first object which is qualified in inflation is sent into the package foam of the second object by the first object conveying line, and the first object which is unqualified in inflation is sent into an unqualified bin by the first object conveying line;

and the second conveying line is used for conveying a second object and is matched with the first object conveying line, so that the first object qualified in inflation falls into the groove of the packaging foam of the second object.

2. An automated assembly line according to claim 1, characterized in that:

the first conveying line comprises a first conveying section, a second conveying section and a third conveying section, wherein the first conveying section is horizontally arranged, the second conveying section is obliquely arranged, the first conveying section is arranged above the second conveying section, the third conveying section is located below the second conveying section, and the inlet end of the third conveying section is located below the outlet end of the second conveying section.

3. An automated assembly line according to claim 2, characterized in that:

the outlet end of the second conveying section is provided with a first blocking mechanism, the first blocking mechanism comprises a herringbone first baffle, the first baffle is driven to rotate by a rotating motor, the first baffle is provided with two free ends, and the two free ends are respectively provided with a roller and an auxiliary baffle.

4. An automated assembly line according to claim 3, characterized in that:

the exit end of second transport section is equipped with lift tilting mechanism, lift tilting mechanism includes:

the lifting turnover main body is arranged close to the outlet end of the second conveying section, the lifting support is arranged on the main body in a lifting mode, a roller sliding rail is arranged on the lifting support, and the inlet end of the lifting support faces the outlet end of the second conveying section; the turnover device is arranged on the lifting turnover main body and drives the lifting support to turn over, so that the surface of the lifting support and the horizontal plane form an included angle to incline.

5. An automatic assembly line according to claim 4, characterized in that:

the lifting turnover mechanism is also provided with a clamping device and an end face baffle, the clamping device comprises two clamping baffles and a clamping cylinder, the two clamping baffles are movably arranged on the lifting support and are oppositely arranged, and the clamping cylinder drives the two clamping baffles to be far away from or close to each other; the end face baffle is fixed on the lifting support, and the end face baffle is far away from the inlet end of the lifting support.

6. An automated assembly line according to claim 4, characterized in that:

the clamping mechanism is arranged on one side of the lifting turnover mechanism and comprises a mechanical arm and a clamping claw, the mechanical arm is arranged on one side of the lifting turnover mechanism, the clamping claw is arranged on the mechanical arm, and the clamping claw is driven by a clamping cylinder to clamp a first object.

7. An automated assembly line according to claim 6, characterized in that:

the first article conveying line is located on one side of the first conveying line, an inlet end of the first article conveying line is close to the clamping mechanism, and the first article conveying line comprises:

the conveying support is positioned on one side of the first conveying line, the first conveying belt is arranged on the conveying support along the length direction of the conveying support, the limiting baffles are arranged on two sides of the first conveying belt along the length direction of the first conveying belt, and the limiting baffles protrude upwards from the surface of the first conveying belt;

a blanking groove is arranged at the inlet end of the first object conveying line, the top opening and the bottom of the blanking groove are connected with the surface of the first conveying belt, a blanking outlet is arranged on the side wall of the blanking groove, and a second blocking mechanism is arranged at the blanking outlet;

one end of the first conveyor belt, which is far away from the clamping mechanism, is provided with an unqualified product opening, and an unqualified material box is arranged below the unqualified product opening.

8. An automatic assembly line according to claim 7, characterized in that:

the detection device comprises a first code scanning device, an inflation detector and a code reading device, and the first code scanning device, the inflation detector and the code reading device are sequentially fixed on the conveying support along the conveying direction of the first conveying belt;

the first code scanning device comprises a first code scanning support and a first code scanning gun, the first code scanning support is fixed on the conveying support, and the first code scanning gun is fixed on the first code scanning support and arranged towards the first conveying belt;

the inflation detector comprises a detection support, a pressing cylinder and a magnetic switch, the detection support is fixed on the conveying support, the pressing cylinder is fixed at the bottom of the detection support and arranged towards the first conveying belt, the magnetic switch is arranged on the pressing cylinder and electrically connected with a piston rod of the pressing cylinder, and one end of the piston rod of the pressing cylinder is connected with a pressing plate; the bottom of the detection support is provided with a slide rail, the downward pressing air cylinder is movably arranged on the slide rail, the downward pressing air cylinder is connected with an elastic device, one end of the elastic device is fixed on the side wall of the downward pressing air cylinder, and the other end of the elastic device is fixed on the detection support;

the code reading device comprises a code reading support and a code reader, the code reading support is fixed on the conveying support, and the code reader is fixed on the code reading support and faces the first conveying belt.

9. An automated assembly line according to claim 8, wherein:

the side wall of the first article conveying line is provided with an assembly sliding groove, the assembly sliding groove is positioned at the downstream of the code reading device along the conveying direction of the first article conveying line, one side of the assembly sliding groove is provided with a photoelectric switch and a pushing cylinder, and a push rod of the pushing cylinder is arranged towards the assembly sliding groove;

an opening is formed in the bottom of the assembling chute, pressing cylinders are arranged on two sides of the assembling chute, a piston rod of each pressing cylinder is fixed on the conveying support, and the assembling chute is fixed on each pressing cylinder; and a telescopic baffle is arranged at an opening at the bottom of the assembling chute, the telescopic baffle is driven by a needle-shaped cylinder, and the needle-shaped cylinder is fixed at the bottom end of the assembling chute.

10. An automated assembly line according to claim 9, characterized in that:

the second conveying line comprises a second bracket and a second conveying belt, the second bracket is arranged at one end of the first conveying line, and the second conveying belt is arranged on the second bracket; a control cabinet for controlling the automatic assembly production line to operate is arranged on one side of the second conveying line; the second bracket is provided with a guide mechanism, and the guide mechanism is used for guiding the direction of the second object;

a second code scanning device is arranged on the second conveying line and faces the second conveying belt;

the second conveying line is provided with a positioning baffle, the positioning baffle is driven by a driving mechanism to extend out of or retract from the surface of the second conveying belt along the vertical direction, and the positioning baffle is used for blocking a second object on the second conveying belt; when the second packaged object is blocked by the positioning baffle, the groove of the packaging foam of the second object is positioned right below the assembling chute.

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