CN217072831U - Self-positioning and walking template moving trolley for prefabricating hollow pier stud - Google Patents
Self-positioning and walking template moving trolley for prefabricating hollow pier stud Download PDFInfo
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- CN217072831U CN217072831U CN202220290558.8U CN202220290558U CN217072831U CN 217072831 U CN217072831 U CN 217072831U CN 202220290558 U CN202220290558 U CN 202220290558U CN 217072831 U CN217072831 U CN 217072831U
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Abstract
The utility model discloses a prefabricated self-align of hollow pier stud, walk capable template mobile trolley, including indulging moving system and sideslip system, indulge moving the system including indulging the track and indulge moving the dolly, indulge moving the track setting in the rail groove of seting up on pouring the pedestal, indulge moving the dolly including indulgeing moving the frame and indulgeing moving the wheel, indulge moving the wheel connection and have drive arrangement, the wheel sets up in indulging moving the track, indulges the upper end of moving the frame and is provided with the sideslip track, sets up the sideslip system on the sideslip track. The embodiment of the utility model provides an in the prefabricated self-align of hollow pier stud, walk capable template mobile trolley has realized pier stud automation line's external mold move about freely and quickly the circulation of orientation, realize the external mold indulge move, sideslip, disengage the operation, can replace the method that originally utilizes lifting device and manual fit, realize automatic assembly line construction, device convenient to use, practicality are strong, improved production line efficiency and increased mould turnover rate and turnover number of times, reduction potential safety hazard in the production process.
Description
Technical Field
The utility model belongs to the technical field of the manufacturing template of bridge pier stud, concretely relates to prefabricated self-align of hollow pier stud, walk capable template mobile trolley.
Background
Pier stud, the lower part that is used for bearing superstructure in civil engineering bears the weight of thing, and pier stud cross-section is mostly circular, also has anisotropic pier stud such as ellipse, square, curvilinear figure, parabola, is important component part in bridge such as highway bridge, railway bridge, pavement, the overpass, ramp bridge, overpass engineering etc..
In railway and highway construction, compared with a solid pier, the hollow pier can effectively reduce the cost, accelerate the construction efficiency and meet the requirements of energy conservation and environmental protection under the condition of meeting the load use, so that the application of the hollow pier is increasingly increased, particularly the application of the round hollow pier.
The transportation of traditional prefabricated hollow pier stud template all needs to adopt crane or portal crane to accomplish, and the template is transported loaded down with trivial details to pier stud automation line mould's circulation and positioning control are difficult, and prior art is difficult to accurate control, and is stricter to with equipment and personnel operation requirement, and need often inspect to hoist and mount facilities such as hoist, wire rope. Potential safety hazards are easy to appear in the process of hoisting the equipment. The precision of manual operation of equipment needing accurate positioning is poor. Therefore, it is highly desirable to provide a self-positioning and traveling template mobile trolley for prefabricating hollow pier stud, which can realize the operation and accurate positioning of the mold on the pier stud production line.
Disclosure of Invention
The utility model provides a prefabricated self-align of hollow pier stud, walk capable template mobile trolley solves among the prior art pier stud automation line external mold's circulation and the difficult problem of positioning control.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a self-positioning and walking template moving trolley prefabricated by hollow pier studs,
including indulging and moving system and sideslip system, indulge and move the system including indulging the track and indulge the dolly, indulge move the track setting in pouring the rail groove of offering on the pedestal, indulge move the dolly including indulge move the frame and indulge move the wheel, indulge move the wheel and be connected with drive arrangement, the wheel sets up in indulging moving the track, indulges the upper end of moving the frame and is provided with the sideslip track, sets up the sideslip system on the sideslip track.
Furthermore, the transverse moving system comprises transverse moving frames and transverse moving oil cylinders, the lower ends of the transverse moving frames are provided with rail wheels, the transverse moving frames are arranged on the transverse moving rails through the rail wheels, the transverse moving oil cylinders are arranged in two groups, and push rods of the two groups of transverse moving oil cylinders are connected to the lower ends of the transverse moving frames on two sides of the longitudinal moving frames.
Furthermore, a half side die mounting table is arranged on the upper end face of the traverse frame, and a half side die is mounted at the upper end of the half side die mounting table.
Furthermore, the half-side die mounting table is arranged in a sliding groove in the upper end of the transverse moving frame through a sliding rail in the lower end, the half-side die mounting table is further connected with a demolding mechanism, the demolding mechanism comprises two groups of demolding oil cylinders, the two groups of demolding oil cylinders are fixed in the upper end of the transverse moving frame, and the output ends of the two groups of demolding oil cylinders are connected to the half-side die mounting table.
Furthermore, four groups of longitudinal moving wheels are arranged at four corners of the longitudinal moving frame respectively, and each group of longitudinal moving wheels is connected with one motor.
Furthermore, two parallel transverse moving rails are arranged at the upper end of the longitudinal moving frame, two groups of rail wheels are arranged at the lower end of the transverse moving frame, and the two groups of rail wheels are arranged on the two transverse moving rails.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the embodiment of the utility model provides an in the prefabricated self-align of hollow pier stud, walk capable template mobile trolley has realized pier stud automation line's external mold move about freely and quickly the circulation of orientation, realize the external mold indulge move, sideslip, disengage the operation, can replace the method that originally utilizes lifting device and manual fit, realize automatic assembly line construction, device convenient to use, practicality are strong, improved production line efficiency and increased mould turnover rate and turnover number of times, reduction potential safety hazard in the production process.
Naturally, it is not necessary for all of the advantages described above to be achieved at the same time for the implementation of the embodiments of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following descriptions are only some embodiments of the present invention, and for those skilled in the art, drawings of other embodiments can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2-3 are schematic structural views of the embodiment of the invention when the mold is closed in place;
in the figure, 1-longitudinal moving system, 1021-longitudinal moving frame, 1022-longitudinal moving wheel, 1023-motor, 2-transverse moving system, 2021-transverse moving frame, 2022-transverse moving oil cylinder, 2023-track wheel, 3-half side die mounting table and 4-demoulding oil cylinder.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Aiming at the problems in the background art, the applicant provides a self-positioning and traveling template moving trolley for prefabricating a hollow pier stud, and the automatic opening, closing, flowing and positioning of an outer mold of an assembly railway bridge hollow pier stud production line mold are realized through the arrangement of a longitudinal moving system and a transverse moving system.
Example (b):
referring to fig. 1, the prefabricated self-positioning and traveling formwork moving trolley for hollow piers is of a three-layer structure and sequentially comprises a longitudinal moving system 1, a transverse moving system 2 and a half side formwork installation table 3 from bottom to top, wherein the longitudinal moving system 1 comprises longitudinal moving rails and longitudinal moving trolleys, the longitudinal moving rails are arranged in rail grooves formed in a pouring pedestal, the two rail grooves are arranged in parallel, each longitudinal moving trolley comprises a longitudinal moving frame 1021 and longitudinal moving wheels 1022, each longitudinal moving frame 1021 is a steel structure frame, in the embodiment, the longitudinal moving wheels 1022 are provided with four groups, the four groups of longitudinal moving wheels 1022 are respectively arranged at four corners of the longitudinal moving frame 1021, and each group of longitudinal moving wheels 1022 is connected with a driving device which is a motor 1023. Four sets of longitudinally moving wheels 1022 are disposed in the two tracks and are capable of precise longitudinal translation upon actuation of motor 1023.
Referring to fig. 2, two traverse rails 201 are arranged at the upper end of the longitudinal moving frame 1021, and a traverse system 2 is arranged on the traverse rails 201; the transverse moving system 2 comprises a transverse moving trolley, the transverse moving trolley comprises a transverse moving frame 2021 and transverse moving oil cylinders 2022, the transverse moving frame 2021 is a steel structure frame, the lower end of the transverse moving frame 2021 is provided with a track wheel 2023, the transverse moving frame 2021 is arranged on a transverse moving track 201 through the track wheel 2023, in the embodiment, the transverse moving oil cylinders 2022 are arranged in two groups, the transverse moving oil cylinders 2022 are fixedly arranged on two sides of the longitudinal moving frame 1021, and push rods of the two transverse moving oil cylinders 2022 are connected to the lower end of the transverse moving frame 2021.
Referring to fig. 3, a half-side die mounting table 3 is arranged on the upper end face of the traverse carriage 2021, the middle of the half-side die mounting table 3 is a semicircular notch, the structure of the semicircular notch is the same as that of the half-side die, and a half-side die of an external die structure can be mounted on the upper end of the half-side die mounting table 3 through bolts.
Half side mould mount table 3 sets up in the spout of sideslip frame 2021 upper end through the slide rail of lower extreme, and in order to make things convenient for half side mould to demold after hollow pier stud shaping, in this embodiment, half side mould mount table 3 still is connected with demoulding mechanism, and demoulding mechanism includes two sets of drawing of patterns hydro-cylinders 4, and two sets of drawing of patterns hydro-cylinders 4 are fixed in sideslip frame 2021 upper end, and its output is connected on half side mould mount table 3, and drawing of patterns hydro-cylinder 4 can drive half side mould mount table 3 and move the back and forth relative sideslip frame 2021.
The during operation indulges and moves dolly 102 upper end and set up sideslip dolly 202, and sideslip dolly 202 upper end sets up the half side mould of pier stud side mould through half side mould mount table 3, indulges and moves dolly 102, sideslip dolly 202 and half side mould mount table 3 respective actuating mechanism do the utility model discloses an indulge and move, sideslip, take off the compound die action and provide power.
The utility model discloses a concrete operating procedure as follows:
s1, moving the template moving trolley to a pouring pedestal;
s2, the control system controls the two groups of demoulding oil cylinders to extend to the maximum position, and the half side mould mounting table drives the half side mould to extend to the maximum position, so that the subsequent retraction and demoulding are facilitated;
s3, the control system controls the transverse moving oil cylinders of the left and right side moving trolleys to extend out by 1400mm, so that the transverse moving trolleys move 1400mm longitudinally along the transverse moving tracks relatively, and the half side dies on the left and right sides move transversely relatively to prepare die assembly;
s4, continuously extending the traversing oil cylinders of the left and right moving trolleys by about 50mm, so that the traversing trolleys drive the two groups of half-side dies above to move transversely relatively, and finally closing the dies;
s5, completing pouring, and after the strength meets the mould removing requirement, contracting the demoulding oil cylinder to separate the hollow pier stud finished product from the half side mould;
s6, controlling the transverse moving oil cylinder to contract by the control system, and enabling the transverse moving trolley to move above the longitudinal moving trolley along the transverse moving track in a recovery mode;
and S7, the longitudinal movement trolley drives the whole system to move to the next station.
The utility model provides a prefabricated self-align of hollow mound of railway assembly, walk capable template mobile trolley, the circulation of template when mainly used prefabricated assembled railway pier finished product is changeed, solves the circulation of pier stud automation line mould and the problem of accurate location, makes things convenient for the site operation, and easy operation is convenient, labour saving and time saving.
The above is the concrete embodiment of the present invention, but the structural features of the present invention are not limited thereto, the present invention can be used in similar products, and any person skilled in the art is in the field of the present invention, and the changes or modifications made are all covered in the patent scope of the present invention.
Claims (6)
1. The utility model provides a prefabricated self-align of hollow pier stud, walk capable template and remove platform truck which characterized in that, is including indulging moving system and sideslip system, indulge moving the system including indulging the track and indulge moving the dolly, indulge moving the track setting and in pouring the rail groove of offering on the pedestal, indulge moving the dolly including indulging moving the frame and indulging moving the wheel, indulge moving the wheel and being connected with drive arrangement, the wheel sets up in indulging moving the track, indulges the upper end of moving the frame and is provided with the sideslip track, sets up the sideslip system on the sideslip track.
2. The self-positioning and traveling template mobile trolley prefabricated by hollow piers as claimed in claim 1, wherein the traversing system comprises a traversing frame and traversing cylinders, the lower end of the traversing frame is provided with rail wheels, the traversing frame is arranged on a traversing rail through the rail wheels, the traversing cylinders are arranged in two groups, and push rods of the two groups of traversing cylinders are connected to the lower end of the traversing frame on both sides of the longitudinal moving frame.
3. The self-positioning and traveling formwork mobile trolley prefabricated by hollow piers as claimed in claim 2, wherein a half side formwork installation platform is arranged on the upper end surface of the traverse frame, and a half side formwork is installed on the upper end of the half side formwork installation platform.
4. The self-positioning and traveling formwork mobile trolley for prefabricating hollow piers as claimed in claim 3, wherein the half-side formwork mounting platform is arranged in a sliding groove at the upper end of the traverse frame through a sliding rail at the lower end, the half-side formwork mounting platform is further connected with a demoulding mechanism, the demoulding mechanism comprises two groups of demoulding oil cylinders, the two groups of demoulding oil cylinders are fixed at the upper end of the traverse frame, and the output ends of the two groups of demoulding oil cylinders are connected to the half-side formwork mounting platform.
5. The self-positioning and traveling formwork mobile trolley prefabricated by the hollow pier stud according to claim 3, wherein four groups of longitudinal moving wheels are arranged at four corners of a longitudinal moving frame respectively, and each group of longitudinal moving wheels is connected with a motor.
6. The self-positioning, traveling formwork mobile trolley prefabricated by hollow piers as claimed in claim 5, wherein the upper end of the longitudinal moving frame is provided with two parallel traverse rails, the lower end of the traverse frame is provided with two sets of rail wheels, and the two sets of rail wheels are arranged on the two traverse rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220290558.8U CN217072831U (en) | 2022-02-14 | 2022-02-14 | Self-positioning and walking template moving trolley for prefabricating hollow pier stud |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220290558.8U CN217072831U (en) | 2022-02-14 | 2022-02-14 | Self-positioning and walking template moving trolley for prefabricating hollow pier stud |
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| CN217072831U true CN217072831U (en) | 2022-07-29 |
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| CN202220290558.8U Active CN217072831U (en) | 2022-02-14 | 2022-02-14 | Self-positioning and walking template moving trolley for prefabricating hollow pier stud |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351899A (en) * | 2022-08-19 | 2022-11-18 | 中铁上海工程局集团有限公司 | Automatic production line and production method of prefabricated assembled pier stud |
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2022
- 2022-02-14 CN CN202220290558.8U patent/CN217072831U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351899A (en) * | 2022-08-19 | 2022-11-18 | 中铁上海工程局集团有限公司 | Automatic production line and production method of prefabricated assembled pier stud |
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