CN217047531U - Combined material finished piece splices assembly fixture - Google Patents
Combined material finished piece splices assembly fixture Download PDFInfo
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- CN217047531U CN217047531U CN202220703187.1U CN202220703187U CN217047531U CN 217047531 U CN217047531 U CN 217047531U CN 202220703187 U CN202220703187 U CN 202220703187U CN 217047531 U CN217047531 U CN 217047531U
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Abstract
The utility model discloses a combined material finished piece splices assembly fixture in compound material finished piece shaping technical field, the frock includes the bracket component and installs pressurization locating plate subassembly on the bracket component, pressurization locating plate subassembly is used for lasting the pressurization to the position of splicing of the combined material finished piece that needs splice. The pressurizing positioning plate assembly comprises a positioning plate arranged on the foot rest; the positioning plate is provided with a pressurizing unit; the pressurizing unit is used for pressurizing the gluing position of the composite material part through the pressing strips, and the molded surfaces of the pressing strips are respectively matched with the molded surfaces of the composite material part at the installation position of the pressing strips. The utility model discloses can continuously pressurize to the position that splices of the combined material finished piece that needs splice, have compact structure, convenient operation, characteristics such as the commonality is strong are particularly useful for splicing of special-shaped barrel.
Description
Technical Field
The utility model belongs to the technical field of the shaping of combined material finished piece, concretely relates to combined material finished piece splices assembly fixture.
Background
In the field of aerospace, carbon fiber composite parts are mostly formed by adopting a secondary bonding method in areas with low stress requirements and difficult integral forming. The secondary gluing needs to apply pressure to the gluing piece and the adhesive, and the current stage of the pressurizing method comprises the following steps: vacuum bag pressing, bolt tightening pressing, hot press pressing, tightening belt pressing and the like. The situation of adhesive gel cannot be paid attention to by pressurizing in a vacuum bag, and the cylindrical curved surface structure like a special-shaped cylinder is compact in structure, limited in space, high in positioning requirement, and high in circumferential direction of workpieces needing to be pressurized, the operations of pressurizing in the vacuum bag or pressurizing in a hot press are complex, the time and labor cost are high, and the final gluing effect is not ideal; the bolts are used for tightening and pressurizing, when the adhesive is solidified and shrunk, the pressure is loosened, the effect of continuous pressurization cannot be achieved, and the bolts need to be manually and continuously tightened to apply the pressure; the special-shaped cylinder body is easy to slip when being pressurized by the binding belt, and the pressurizing effect is not good.
SUMMERY OF THE UTILITY MODEL
For solving not enough among the prior art, the utility model provides a combined material finished piece splices assembly fixture can last the pressurization to the position that splices of the combined material finished piece that needs splice, has compact structure, convenient operation, characteristics such as commonality are strong, are particularly useful for the splicing of special-shaped barrel.
In order to achieve the above purpose, the utility model adopts the technical proposal that:
first aspect provides a combined material finished piece splices assembly fixture, includes the bracket component and installs pressurization locating plate subassembly on the bracket component, pressurization locating plate subassembly is used for lasting the pressurization to the position of splicing of the combined material finished piece that needs to splice.
Furthermore, the bracket component comprises a workbench, and a plurality of foot frames are arranged on the workbench; the foot rest is used for installing the pressurizing and positioning plate component.
Further, pressurization locating plate subassembly is including installing locating plate on the foot rest, install the pressure unit on the locating plate, the pressure unit is used for pressurizeing the bonding position of combined material finished piece through the layering, the profile of layering and the profile phase-match of combined material finished piece of its mounted position department.
Further, the pressurizing unit includes a pressure shaft, a pressure plate, and a spring; the pressure plate comprises a fixed end and a supporting end, the fixed end is used for being connected with the positioning plate, and the supporting end is provided with a lock-type hole; the pressure shaft comprises an operating end and a round head end used for abutting against the round head end on the pressing strip, a first limiting clamping point and a second limiting clamping point capable of penetrating through the locking hole are arranged between the operating end and the round head end, and the spring is installed between the first limiting clamping point and the supporting end of the pressure plate.
Further, the included angle between the fixed end and the supporting end is a right angle or an obtuse angle.
Furthermore, the pressurizing unit further comprises a pressing block, and the pressing block is connected with the positioning plate and used for fixing the positioning edge of the T-shaped flange on the positioning plate.
Furthermore, the positioning plate comprises a first positioning plate, a second positioning plate and a third positioning plate which are respectively arranged on the foot rest; the first positioning plate and the second positioning plate are in mirror symmetry, are respectively connected with the foot stool bolt and respectively comprise at least one positioning bolt, and the positioning bolts are used for realizing the rotating opening and closing of the first positioning plate and the second positioning plate; the third positioning plate is connected with the foot rest through a plurality of positioning bolt holes and guide bolt holes which are arranged on the third positioning plate, and the guide bolt holes are used for realizing the gravity downward movement of the third positioning plate; and the first positioning plate, the second positioning plate and the third positioning plate are respectively provided with a plurality of pressurizing units.
Furthermore, the pressurizing positioning plate assembly further comprises a T-shaped calibration plate, and the T-shaped calibration plate is fixedly connected with the first positioning plate and the second positioning plate respectively and used for keeping the relative positions of the first positioning plate and the second positioning plate.
Furthermore, the workbench is formed by splicing a plurality of supporting legs and a cross beam, and a plurality of foot frames are arranged on the workbench; and a plurality of reference holes for adjusting the positions of the foot rest and the pressurizing and positioning plate component are arranged on the workbench.
In a second aspect, a use method of the composite material part gluing assembly tool is provided, which comprises the following steps: adjusting the relative position between the pressurizing positioning plate assembly and the bracket assembly; lifting a pressure shaft in the pressure positioning plate assembly; fixing a positioning edge of a T-shaped flange for cementing a composite material workpiece on the positioning plate; the pressing strip is placed at the gluing position to be pressed, the pressure shaft is put down, the spring is in a compressed state, and the round head end of the pressure shaft presses on the pressing strip.
Compared with the prior art, the utility model discloses the beneficial effect who reaches:
(1) the utility model can continuously pressurize the gluing position of the composite material workpiece to be glued through the bracket component and the pressurizing positioning plate component, has the characteristics of compact structure, convenient operation, strong universality and the like, and is particularly suitable for gluing special-shaped cylinders;
(2) the utility model solves the problem that the secondary cementing pressure of the composite material with the special-shaped curvature structure is difficult to apply, in particular to the parts which need to be pressed in the circumferential direction like the special-shaped cylinder;
(3) the oblique pressurizing mode of the utility model reduces the warping of the flange positioning edge and the problem of inaccurate positioning;
(4) the utility model discloses the structure that the upper positioning plate rotates left and right to open and close and the lower positioning plate moves downwards by gravity greatly facilitates the operation of operators, and is convenient, rapid, time-saving and labor-saving;
(5) the utility model solves the operation problem in narrow space; compared with the bag-making pressurization, the press pressurization and the tightening belt pressurization, the pressurized gluing condition can be observed more conveniently.
Drawings
Fig. 1 is a schematic structural diagram of a special-shaped composite material part suitable for a composite material part glue joint assembly tool provided by an embodiment of the present invention;
fig. 2 is a schematic view of a composite material part gluing assembly tool provided by the embodiment of the present invention in a use state;
fig. 3 is a schematic structural view of a bracket assembly according to an embodiment of the present invention;
FIG. 4 is a partially enlarged view of the pressing positioning plate assembly in the use state according to the embodiment of the present invention;
FIG. 5 is a first schematic view illustrating a connection relationship between the pressing positioning plate assembly and the L-shaped stand according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a T-shaped flange for connecting shaped composite parts according to an embodiment of the present invention;
FIG. 7 is a first schematic view illustrating an operating state of the pressurizing unit according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a pressure shaft according to an embodiment of the present invention;
FIG. 9 is a schematic view of a pressure plate according to an embodiment of the present invention;
FIG. 10 is a schematic view of a second embodiment of the present invention showing the operation state of the pressurizing unit;
FIG. 11 is a schematic structural view of a briquette according to an embodiment of the present invention;
fig. 12 is a schematic view of the installation state of the calibration plate in the embodiment of the present invention;
FIG. 13 is a second schematic view illustrating a connection relationship between the pressing positioning plate assembly and the L-shaped stand according to an embodiment of the present invention;
FIG. 14 is a rear view of FIG. 13;
fig. 15 is a schematic view showing the operating state of the pressurizing unit in the embodiment of the present invention;
fig. 16 is a schematic view of an embodiment of the invention operating a pressure shaft;
fig. 17 is a schematic view illustrating a connection state of the positioning bolt between the pressing positioning plate assembly and the L-shaped foot stool according to the embodiment of the present invention;
fig. 18 is a schematic view illustrating the first positioning plate and the second positioning plate rotating to open and close and the third positioning plate gravity descending in the embodiment of the present invention;
fig. 19 is a schematic view of a home wrench for operating a pressure shaft according to an embodiment of the present invention;
in the figure, 1, a bracket component; 101. a support leg; 102. a cross beam; 103. an L-shaped foot rest; OPT, reference hole; 2. a pressure positioning plate assembly; 201. a first positioning plate; 202. a second positioning plate; 203. a third positioning plate; 2031. positioning bolt holes; 2032. a guide bolt hole; 204. positioning the bolt; 205. layering; 206. a silica gel pad; 207. calibrating the plate; 2071. positioning a block; 2072. knurling the nut; 208. a pressure shaft; 2081. an operation end; 20811. hexagonal shape; 2082. a rounded end; 2083. a first limit stuck point; 2084. tightly fixing the bolt hole; 20841. a second limit stuck point; 2085. a nut; 209. a pressure plate; 2091. a fixed end; 2092. a support end; 20921. a lock-type hole; 210. a spring; 211. briquetting; 2111. a butterfly bolt; 212. self-made wrenches; 3. a barrel mold; a. a flange; a1, positioning edge; b. a barrel; f0, normal to the curved surface; t, curved surface tangential.
Detailed Description
The present invention will be further described with reference to the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment is as follows:
as shown in fig. 1 to 19, in the present embodiment, the special-shaped cylinder body is illustrated by gluing, and as shown in fig. 1, the special-shaped cylinder body is formed by secondarily gluing a flange a and a cylinder body b, the flange is annular and divided into two pieces, and the flange is glued around the cylinder body by a circle, so that the force applied by the secondary gluing is circumferentially distributed, which increases the difficulty in gluing. The tool of the embodiment is adopted in consideration of the cost and operability of other pressurizing modes.
The utility model provides a combined material finished piece splices assembly fixture, includes bracket component 1 and installs pressurization locating plate subassembly 2 on bracket component 1, and pressurization locating plate subassembly 2 is used for continuously pressurizing the position of gluing of the combined material finished piece that needs to glue, as shown in figure 2.
As shown in fig. 3, the bracket assembly 1 includes a workbench formed by splicing a plurality of legs 101 and a cross beam 102, and a plurality of L-shaped foot rests 103 are mounted on the workbench; the pressure alignment plate assembly 2 is mounted on an L-shaped foot rest 103. The workbench is of a welding frame structure, and a plurality of reference holes OPT used for adjusting the positions of the L-shaped foot stool and the pressurizing and positioning plate component are arranged on the workbench. In this embodiment, 4 reference holes OPT are designed on the welding flat plate on the top surface of the workbench, and the reference holes OPT are used for adjusting the relative positions of the L-shaped foot stool 103 and the whole pressurizing positioning plate assembly 2 on the workbench; the L-shaped foot rest 103 is used for positioning and fixing in the repeated disassembling and assembling work of the pressurizing positioning plate component 2, the position of the L-shaped foot rest 103 is determined during the tool manufacturing process, the L-shaped foot rest 103 and the pressurizing positioning plate component 2 are firstly connected into a whole, then a laser tracker is used for adjusting the coordinate position of a target hole PT (not shown in the attached drawing) on each pressurizing positioning plate component 2 by utilizing 4 datum holes OPT on a support, after the coordinate position is adjusted, the L-shaped foot rest 103 is locked on a workbench by utilizing bolts and is integrated with the workbench into a whole without disassembling, and the position of the pressurizing positioning plate component 2 cannot be changed after repeated disassembling and assembling. The support assembly 1 mainly functions as follows: 1. the heightening tool is convenient for workers to operate; 2. positioning the special-shaped cylinder body with the cylinder body mold 3; 3. and positioning each pressurizing and positioning plate component to ensure the relative assembly positions of each flange and each reinforcing rib on the cylinder body.
In this embodiment, the number of the pressing and positioning plate assemblies is 5, and each group has similar structure and same basic principle, so that the structure, the working principle, the design idea and the advantages of the pressing and positioning plate assembly are described by taking one as an example.
As shown in fig. 4 to 6, 13 to 14, and 18, the pressurizing positioning plate assembly 2 has 3 positioning plates, wherein the upper positioning plate is 2 positioning plates including a first positioning plate 201 and a second positioning plate 202 respectively mounted on the L-shaped stand 103 through equal-height bolts, and the lower positioning plate 1 is a third positioning plate 203 mounted on the L-shaped stand 103 through equal-height bolts; the first positioning plate 201 and the second positioning plate 202 are mirror-symmetrical and respectively comprise at least one positioning bolt 204 (one of the equal-height bolts is used as a positioning bolt), and the positioning bolt 204 is used for realizing the rotary opening and closing of the first positioning plate 201 and the second positioning plate 202; the third positioning plate 203 is bolted to the L-shaped foot rest 103 through a plurality of positioning bolt holes 2031 and guide bolt holes 2032 provided thereon, and the guide bolt holes 2032 are used for realizing gravity downward movement of the third positioning plate 203; a plurality of pressurizing units are respectively arranged on the first positioning plate 201, the second positioning plate 202 and the third positioning plate 203; the pressurizing unit is used for pressurizing the gluing position of the composite material part through a plurality of pressing strips 205, and the molded surface of each pressing strip 205 is matched with the molded surface of the composite material part at the installation position.
In this embodiment, the section of the flange a is T-shaped, as shown in fig. 6, the vertical edge of the flange a is a positioning edge a1, and the edges of the two sides of the positioning edge a1, which are bonded to the cylinder, need to be pressed, so that the pressing strips and the pressing devices are designed on the two sides. The molding surfaces of the pressing strips 205 and the flange a are adhered to follow the molding surfaces, a layer of 2mm silica gel pad 206 is added between the molding surfaces of the flange a to be pressed to protect the flange, one circle of the pressing strips on one side of the positioning edge a1 are divided into 3 sections and are bilaterally symmetrical along the middle axial plane of the flange, and the number of the pressing strips 205 is 12.
Because the upper positioning plate is 2 bilaterally symmetrical, the upper positioning plate is installed and fixed on the L-shaped foot rest 103, the middle part is a suspension section, and the calibration plate 207 is designed for ensuring the rigidity of the middle suspension section and the coplanarity of the 2 upper positioning plates, and the 2 upper positioning plates are connected into a whole. The calibration plate 207 is T-shaped, 4 bolt through holes are formed in the upper portion of the T-shaped, 2 upper positioning plates are leveled by locking bolts, 1 bolt through hole is formed in the lower portion of the T-shaped, a bolt penetrates through a gap between the hole and the 2 upper positioning plates, and the bolt is connected with a positioning block 2071 and a knurled nut 2072 (or a butterfly nut) on the other surface of the upper positioning plate, as shown in fig. 5 and 12.
As shown in fig. 4 to 5, 7 to 11, 15 to 16, and 19, the pressurizing unit includes a pressure shaft 208, a pressure plate 209, and a spring 210; the pressure shaft 208 comprises an operating end 2081 and a round end 2082 used for abutting against the pressing strip 205, the operating end 2081 is provided with external threads, a first limiting clamping point 2083 and a second limiting clamping point 20841 capable of passing through the locking hole 20921 are arranged between the operating end 2081 and the round end 2082, and the spring 210 is installed between the first limiting clamping point 2083 and the second limiting clamping point 20841. Pressure shaft 208 is the step shaft, button head end 2082 and layering 205 contact, operation end 2081 is the screw thread section, mountable nut 2085 is used for spacingly, prevent that pressure shaft 208 from droing in the lock type hole 20921 on the pressure plate 209, be close to the hexagonal 20811 of a little round of operation end 2081 top processing (because the space is narrow and small, the finger is inoperable, use self-control little spanner (fig. 19) to block the hexagonal operation), set bolt hole 2084 is seted up to pressure shaft 208 intermediate position, with the installation set screw, form the stuck point of pressure shaft, the spacing stuck point 20841 of second (here set screw hole also can not do, directly weld a little bump in the position of pressure shaft set screw installation, also can reach and set up set screw hole installation set screw, make the epaxial effect that has a stuck point of pressure).
The pressure plate 209 is L-shaped, and includes a fixed end 2091 and a supporting end 2092 which are integrally formed; the fixed end 2091 drills 2 bolt through holes for being connected with the first positioning plate 201, the second positioning plate 202 or the third positioning plate 203, the supporting end 2092 is provided with a lock-type hole 20921 for a pressure shaft to pass through the pressure plates 209, the angle of each pressure plate 209 is determined according to the normal direction of the actual flange profile, so the angles are not consistent, usually, the included angle between the fixed end 2091 and the supporting end 2092 is a right angle or an obtuse angle, but the working principle and the general structure are the same. As shown in the figure 10, the pressure plate 209 is firstly installed on the positioning plate, the set screw is screwed into the pressure shaft, the head of the set screw is left to protrude out of the pressure shaft by about 1mm to form a second limit clamping point 20841 of the pressure shaft 208, the spring 210 penetrates through the threaded end of the pressure shaft 208, finally the pressure shaft 208 integrally penetrates through the lock-type hole 20921 of the pressure plate 209, when the spring 210 touches the plane of the pressure plate 209, the nut 2085 is screwed on, the hand is loosened at the moment, the pressure shaft can be hung on the pressure plate 209 because of the nut, and the spring 210 is also in a natural state at the moment. About 1-3 pressing strips are arranged on one pressing strip, and the specific number is related to the size of the pressing strips and is explained in detail below.
The pressing block 211 is locked on the first positioning plate 201, the second positioning plate 202 or the third positioning plate 203 by using butterfly bolts 2111, and is used for fixing the positioning edge of the T-shaped flange on the first positioning plate 201, the second positioning plate 202 or the third positioning plate 203, and applying pressure to the positioning edge of the flange in an auxiliary manner, so that the positioning edge of the flange can be attached to the positioning clamping plate, and the position of the flange on the special-shaped cylinder body is ensured.
The working principle is as follows:
the core part of the set of tooling is a pressurizing unit, and the pressurizing principle is that the flange is pressurized by using continuous force generated when the spring 210 is compressed. As shown in fig. 15, the bonding pressure should be perpendicular to the curved surface, and the pressure is applied along the normal direction F0 of the curved surface (perpendicular to the tangential direction T of the curved surface), but the flange in this embodiment is T-shaped, and the positioning edge a1 of the flange needs to apply a force to attach the flange to the positioning surface, so that the direction of the force is deflected by a certain angle, which is 0 to 45 degrees, and the angle is not too large, if the angle is too large, the pressure for bonding is too small, and the pressure between the positioning edge a1 and the positioning plate is too dead, when bonding, the flange cannot move up and down, and the pressing block 211 cannot press down, thereby affecting the bonding quality, in this embodiment, the deflection angle is 30 degrees; after deflecting a certain angle, the force F on the pressure rod has component force 1 For gluing flanges to barrels, component force F 2 The clamping device is used for ensuring that the positioning edge of the flange is tightly attached to the positioning plate, and in addition, the force application mode, like a special-shaped cylinder, has the trend that the curved surface is from low to high, so that the pressing strip 205 can be prevented from sliding downwards along the adhesive inclined surface. Since the force pressing the positioning edge and the positioning plate is uncertain, the component force F is avoided 2 Not necessarily enough, increase briquetting 211, utilize the elasticity degree of screwing up the nut to assist and compress tightly the locating edge.
As shown in fig. 16, before the bonding, a homemade wrench 212 having a structure similar to that of an open wrench is used to fork the hexagon 20811 of the pressure shaft 208, the pressure shaft 208 is lifted up toward the pressure plate 209, the second limit fastening point 20841 on the pressure shaft 208 passes through the lock hole 20911 of the pressure plate 209, and after the pressure shaft 208 passes through the lock hole 20911, the pressure shaft 208 is rotated, so that the second limit fastening point 20841 escapes from the opening of the lock hole 20911 and then the pressure shaft 208 can be fastened. When gluing, after the pressing strip 205 is put on, a spanner is used for pulling the pressure shaft 208, the spring 210 drives the pressure shaft 208 to pop out, so that the pressing strip 205 is pressed, the spring 210 is still in a compressed state, the compressed spring 210 can generate a certain force, the force can be transmitted to the flange by the pressure shaft 208 against the pressing strip 205, and the pressure is continuously applied even in the process of solidifying and thinning the resin adhesive.
Each positioning plate and the L-shaped foot rest 103 of the set of the tool are positioned and clamped by equal-height bolts, the structure is shown in fig. 17, the positioning plates and the L-shaped foot rest 103 ensure relative positions by using pin rod sections of the equal-height bolts, and then the positioning plates and the L-shaped foot rest are clamped by screwing nuts by using threaded sections. As shown in fig. 18, the upper positioning plate (i.e. the first positioning plate 201 and the second positioning plate 202) has 2 equal-height bolts, the equal-height bolts at the lower side corners not only serve for positioning, but also serve as the rotation axis of the upper positioning plate, and the upper side corners of the upper positioning plate are opened with a triangular opening as a handle during rotation pulling; the lower positioning plate (namely the third positioning plate 203) is provided with 4 equal-height bolts, 2 bolts play a role in positioning and clamping, the other 2 bolts serve as guide pins, longitudinal waist-shaped holes (namely guide bolt holes) are formed in the corresponding positions of the lower positioning plate, and after the 2 equal-height bolts which are positioned and clamped are pulled out, the lower positioning plate can be prevented from toppling forwards, and meanwhile, the lower positioning plate is limited to slide downwards under the action of gravity. The mode greatly facilitates operation work, during operation, only corresponding equal-height bolts need to be pulled out, the lower positioning plate can automatically slide downwards to be disengaged, the upper positioning plate also only needs to be moved open slightly forcibly, and the whole positioning plate is not required to be detached and carried.
Parameter design:
the general bonding pressure is 3-50 Psi (namely 0.0207 MPa-0.345 MPa), the contact area S =0.004m2 of the designed secondary bonding pressing bar and the workpiece is obtained according to the pressure format, and the required force applied to the pressing block is F = PS = 82.8N-1380N; if the pressure is 108N, the pressure shaft is designed at 3, the force component F1=108/3=36N and the force component angle is 30 degrees which are required to be uniformly distributed on each pressure shaft along the normal direction of the curved surface, so that according to the formula, the force generated on the pressure shaft during working is F = F1/cos30 degrees and is approximately equal to 41.57N, and the space for inserting and taking out the pressing strip is considered, so that the spring cannot be in a fully compressed state during gluing and needs to be in a semi-compressed state, the coefficient N needs to be multiplied, and the working limit load of the spring is P j = F/n, if n is 0.5, P j 83N, finding out the corresponding spring of 1.4 multiplied by 10 according to the standard parameter table of the cylindrical spiral compression spring, and obtaining the calculation formula suitable for the set of tool by combining the length with the space of the actually required plugging/taking pressure strip and each parameter of the compression springLength of the package.
The utility model discloses the pressurization unit can increase or reduce to splice pressure according to the actual condition of splicing, has reduced the cost that the repetition test revised the frock, has shortened the project cycle.
The above parameters are examples, many parameters can be changed, and specific parameters need to be set according to actual requirements, and the setting follows the following principle: 1. setting pressure according to the actual bonding pressure and the area of the bonding contact surface of the pressing strip; 2. the number of the pressurizing devices is reasonably arranged by considering the operation space; 3. if a manual compression spring is used, the maximum force that a person can bear needs to be considered. For example, if the force required to compress the spring is 150N, an operator needs to be able to lift 15KG of the object, so as not to exceed 100N as much as possible, and P can be reduced by increasing the length of the spring (since hooke's law F = kx, when the spring length increases, the greater the spring compressibility, the smaller the coefficient thereof, and the constant space Δ x required to plug/remove the bead, the smaller the increased force Δ F = k Δ x required to stretch the spring), or increasing the number of pressurizing devices j ;
If the actual required glue joint pressure is larger, the space is limited, and the compression pressure of the spring is larger, so that an operator cannot pull the self-made wrench to compress the spring, a set of labor-saving clamps as shown in fig. 19 can be additionally designed for operation (the labor-saving lever principle is not described in detail).
The utility model successfully reduces the warping of the flange positioning edge and reduces the problem of inaccurate positioning through the structure that the pressing block is additionally arranged outside the oblique force application shaft; the force applying device of the tool set can increase or reduce the gluing pressure according to the actual gluing condition; increase: 1. a gasket is added on the spring and the angle steel part, so that the spring is pressed more tightly in a working state, and the pressure is increased; 2. when the spring 3 having a larger linear diameter is replaced and the pressure plate is replaced, the pressure plate deflection angle is decreased to increase the component force. And (3) reducing: 1. the spring with smaller wire diameter is replaced; 2. increasing the length of the spring; 3. and replacing the angle steel, and increasing the deflection angle of the angle steel so as to reduce the component force. The operation is carried out by a self-made wrench in a narrow space, so that the operation is simple and convenient; the mode of overturning the upper positioning plate and sliding the lower positioning plate greatly reduces the carrying burden of staff; compared with bag-making pressurization, press pressurization and tightening belt pressurization, the pressure-bonding condition can be observed more conveniently, and the pressure of each point is more variable and adjustable.
The utility model discloses not only be applicable to simple dull and stereotyped splice but also be applicable to all kinds of section of thick bamboo types, the combined material assembly of annular dysmorphism curved surface structure splices. The tool can adjust the applied pressure according to the actual condition, and can change the pressure direction by replacing part of small parts.
Example two:
based on the composite material part gluing assembly tool described in the first embodiment, the present embodiment provides a use method of the composite material part gluing assembly tool, which includes:
1. adjusting the relative position between the pressurizing positioning plate component and the bracket component; specifically, the relative positions of the foot rest, the pressurizing and positioning plate assembly and the workbench are adjusted, the position of the pressurizing and positioning plate assembly on the workbench is adjusted by utilizing the reference hole and the target hole, and the foot rest, the pressurizing and positioning plate assembly and the workbench are integrally installed;
2. lifting all the pressure shafts by a spanner through the operation end to enable second limiting clamping points on the pressure shafts to pass through the locking holes in the pressure plate;
3. pulling out the equal-height bolts of each pressure positioning plate assembly, so that the lower positioning plate of each pressure positioning plate assembly moves downwards to be disengaged, and the upper positioning plate rotates towards two sides to be opened;
4. the special-shaped cylinder and the cylinder mould are integrated, and are positioned and locked by positioning plates at two ends of a tool positioning support;
5. rotating the upper positioning plate back, lifting the lower positioning plate, inserting the lower positioning plate back into the equal-height bolts for positioning, and installing an upper calibration plate on the upper positioning plate;
6. placing a flange, utilizing the positioning edge of the flange to be tightly attached to and positioned by the positioning plate, then installing a pressing block, coating resin glue, and using the pressing block to press the positioning edge of the flange; adjusting a pressing block, and fixing a positioning edge of a T-shaped flange for bonding a composite material workpiece on the first positioning plate, the second positioning plate and/or the third positioning plate;
7. placing a silica gel pad and a pressing strip on the curved surface of the flange, placing the pressing strip at a gluing position to be pressed, putting down the pressure shaft, keeping the spring in a compressed state, and pressing the round end on the pressing strip; the nut of the pressing block is turned back and loosened a little, so that the pressing strip can press the adhesive bonding surface to apply pressure to the resin adhesive.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides a combined material finished piece splices assembly fixture, its characterized in that includes the bracket component and installs pressurization locating plate subassembly on the bracket component, pressurization locating plate subassembly is used for lasting the pressurization to the position of splicing of the combined material finished piece that needs splice.
2. The composite material part gluing assembly tool of claim 1, wherein the bracket assembly comprises a workbench, and a plurality of foot rests are mounted on the workbench; the foot rest is used for installing the pressurizing and positioning plate component.
3. The composite material part gluing assembly tool of claim 2, wherein the pressurizing positioning plate assembly comprises a positioning plate mounted on a foot rest, a pressurizing unit is mounted on the positioning plate and used for pressurizing the gluing position of the composite material part through a pressing strip, and the molded surface of the pressing strip is matched with the molded surface of the composite material part at the mounting position of the pressing strip.
4. The gluing assembly tool for composite parts according to claim 3, wherein the pressurizing unit comprises a pressure shaft, a pressure plate and a spring; the pressure plate comprises a fixed end and a supporting end, the fixed end is used for being connected with the positioning plate, and the supporting end is provided with a lock-type hole; the pressure shaft comprises an operating end and a round end, the round end is used for being abutted to the round end of the pressing strip, a first limiting clamping point and a second limiting clamping point capable of penetrating through the lock-type hole are arranged between the operating end and the round end, and the spring is installed between the first limiting clamping point and a supporting end of the pressure plate.
5. The composite material part gluing assembly tool according to claim 4, wherein an included angle between the fixed end and the supporting end is a right angle or an obtuse angle.
6. The composite material part gluing and assembling tool according to claim 3, wherein the pressurizing unit further comprises a pressing block, and the pressing block is connected with the positioning plate and used for fixing a positioning edge of the T-shaped flange on the positioning plate.
7. The composite material part gluing and assembling tool according to claim 2, wherein the positioning plate comprises a first positioning plate, a second positioning plate and a third positioning plate which are respectively mounted on the foot rest; the first positioning plate and the second positioning plate are in mirror symmetry, are respectively connected with the foot stool through bolts and respectively comprise at least one positioning bolt, and the positioning bolts are used for realizing the rotary opening and closing of the first positioning plate and the second positioning plate; the third positioning plate is connected with the foot rest through a plurality of positioning bolt holes and guide bolt holes which are arranged on the third positioning plate, and the guide bolt holes are used for realizing the gravity downward movement of the third positioning plate; and the first positioning plate, the second positioning plate and the third positioning plate are respectively provided with a plurality of pressurizing units.
8. The composite material part gluing assembly tool according to claim 7, wherein the pressurizing positioning plate assembly further comprises a T-shaped calibration plate, and the T-shaped calibration plate is fixedly connected with the first positioning plate and the second positioning plate respectively and used for keeping the relative positions of the first positioning plate and the second positioning plate.
9. The composite material part gluing and assembling tool as claimed in claim 2, wherein the workbench is formed by splicing a plurality of support legs and cross beams, and a plurality of foot rests are mounted on the workbench; and a plurality of reference holes for adjusting the positions of the foot rest and the pressurizing and positioning plate component are arranged on the workbench.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220703187.1U CN217047531U (en) | 2022-03-29 | 2022-03-29 | Combined material finished piece splices assembly fixture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220703187.1U CN217047531U (en) | 2022-03-29 | 2022-03-29 | Combined material finished piece splices assembly fixture |
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CN217047531U true CN217047531U (en) | 2022-07-26 |
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CN202220703187.1U Active CN217047531U (en) | 2022-03-29 | 2022-03-29 | Combined material finished piece splices assembly fixture |
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